Ingersoll-Rand Air Solutions 2003 Installation Accessories

Ingersoll-Rand Air Solutions
2003 Installation Accessories
Piping and Distribution
Filtration
Condensate Management
Accessories
2 0 0 3 Installation Accessories

CONDENSATE MANAGEMENT
Drain Valves
System Saver Drains (SSD2) . . . . . . . . . . . . . . . . . . . . . .4
EDV-2000 Electronic Drain Valve . . . . . . . . . . . . . . . . . . .5
Oil/Water Separators
EnviroSep Condensate System . . . . . . . . . . . . . . . . . . . .6
PolySep Condensate Separator . . . . . . . . . . . . . . . . . . . .7
FILTERS
Compressed Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . .8
PIPING AND DISTRIBUTION
Aluminum Piping
SpeedLine (SL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SimplAir Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Gripple Hang-Fast Hanging Systems . . . . . . . . . . . . . . . .9
POINT-OF-USE PRODUCTS
Hot Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PacE unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PUP Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PUP Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
SIMPLAIR EL
Piping Accessories
SimplAir Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Pipe Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
COOLANT
Ultra Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ultra Plus Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
AirCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fluid Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3
2 0 0 3 Installation Accessories

4
Condensate Management
D R A I N V A L V E S
System Saver Drains (SSD2)
The Ingersoll-Rand System Saver Drains have an electronic level sensing capability which
only discharges when condensate is present, thus preventing unnecessary loss of valuable
compressed air. This intelligent sensing system operates with all levels of condensate from
100% oil to 100% water.
The System Saver Drains can be purchased as a bare drain valve or as a kit. The kit
simplifies installation by supplying not only the bare drain valve, but also a ball valve and an
adapter fitting.
• Designed to complement all compressed air systems including
compressors, filters, water separators, dryers, coolers and receivers
• Easy mounting and installation – no additional mounting brackets required
• Zero air loss, zero energy loss, less maintenance and easy-to-access components
• One-year diaphragm seal guarantee, five-year warranty on the electronics and valve housing
Maximum Electrical Compressor Refrigerator
Operating Pressure Requirements Input Power Capacity Dryer Connections
Model CPN PSIG/BARG V-Ph-He (watts) SCFM/m3/min SCFM/m3/min Inlet Outlet
SSD2-7 89324511 232/16 110-1-60/50 26 W 175/5.0 303/8.6 1xG1/2” 3/8" i/d hose
230-1-60/50 1xG1/4”
SSD2-14 89324529 204/14 110-1-60/50
230-1-60/50
26 W 349/9.9 607/17.2 2xG1/2” 5/16" i/d hose
SSD2-21 89324537 232/16 110-1-60/50 44 W 708/20.0 1230/34.8 1xG3/4” G3/8
230-1-60/50 29 W 2xG1/2”
SSD2-28 89324545 232/16 110-1-60/50 44 W 3399/96.3 5904/167.2 1xG3/4” G3/8
230-1-60/50 29 W 2xG1/2”
SSD2-35 89324552 232/16 110-1-60/50 44 W 33517/949.1 58223/1649 1xG3/4” G3/8
230-1-60/50 29 W 2xG1/2”

D R A I N V A L V E S
EDV-2000 Electronic Drain Valve
The EDV-2000 is a full-feature automatic electronic drain valve that cost-effectively removes condensate from
compressors, receivers, dryers, aftercoolers, filters and drip legs.
Each EDV-2000 includes an electric drain, manual blowdown valve, and a strainer/ball valve, which prevents
debris from clogging the drain valve. The maximum pressure is 250 PSI.
• Manual test button
• Two-year warranty
• Prevents rusting
• Delivers drier air to extend the life of tools and pneumatic equipment
• Eliminates manual draining
Voltage Inlet Pipe Outlet Pipe Orifice
110/120V 230/240V Connection Connection (in)
38000865 38000873 1/2” (12mm) BSP 1/4” (6mm) BSP 7/16 (11mm)
38000808 38000881 1/2” (12mm) BSP 1/2” (12mm) BSP 7/16 (11mm)
5

6
Condensate Management
O I L / W A T E R S E P A R A T O R S
All compressed air systems contain water, dirt, rust and even degraded lubricating oil which all mix together to form
unwanted compressed air condensate. This condensate should be treated and have the oil removed before discharging to a
sanitary sewer, unless lubricant is biogradable. Oil/water separators are installed as part of the compressed air system and
simply reduce the oil concentration in the collected condensate. Reducing oil concentration in water to a permitted level
allows larger volumes of clean water, up to 98% of the total condensate, to be discharged safely into the sanitary sewer.
This leaves the relatively small amount of concentrated oil to be disposed of legitimately and economically.
To meet all of your oil/water separation needs and to address the full range of lubricants on the market, IR offers both a
gravitational, activated carbon separator as well as an absorption separator to separate emulsions.
• EnviroSep System • PolySep System
S E P A R A T O R S
EnviroSep Condensate System
The simple, economical and environmental solution is an Ingersoll-Rand oil/water separator. It is designed to
separate compressor oil from condensate by gravitational methods, and activated carbon, without the use of
electricity. To simplify the selection, lubricant classifications have been split into three bands depending upon
their ability to separate within a static type oil/water separator. This separation device is not recommended with
the use of emulsible lubricants such as polyglycol.
• Helps protect and maintain the environment
• Efficiently separates oil and water. Allows up to 98% of the condensate to be safely
discharged to a sanitary sewer
• Simple to install, operate and maintain
• One-year warranty
Airflow with Airflow with
Airflow with Band B Band C
Band A Lubricant Lubricant
Lubricant (Mineral (Diesters, Connection Connection
(Turbine Oil) Oil, PAOs) Triesters) Inlet Outlet Dimensions Approx.
Model CPN m3/min(CFM) m3/min(CFM) m3/min(CFM) NPT (in) NPT (in) HxWxD (mm) Weight (kg)
ECS6 42515205 1.2 (43) 1.0 (36) 0.9 (30) 3/4 3/4 842 x 550 x 316 6
ECS12 42515213 3.5 (124) 3.0 (106) 2.4 (86) 3/4 1 810 x 350 x 433 10
ECS18 42515221 5.4 (191) 4.6 (162) 3.7 (132) 3/4 3/4 803 x 350 x 450 12
ECS24 42515239 7.6 (268) 6.4 (225) 5.2 (185) 1 1 1195 x 650 x 500 27
EC530 42515247 15.1 (535) 12.7 (450) 10.5 (370) 1 1 1196 x 650 x 650 x 750 36
EC536 42515254 30.1 (1062) 25.5 (900) 20.8 (734) 1 1 1535 x 860 x 700 x 1090 70
EC542 42515288 59.8 (2113) 51.0 (1800) 41.4 (1461) 1 1 1536 x 860 x 1000 x 1090 97
Replacement Carbon Packs and Vent Filters
Model Carbon Pack CPN Qty Vent Filter Qty
ECS6 38019444 1 38019568 1
ECS12 38019444 1 38019568 1
ECS18 38019444 1 38019568 1
ECS24 38019451 1 38019576 1
ECS30 38019451 2 38019576 1
ECS36 38019469 1 38019576 1
ECS42 38019469 2 38019576 1

S E P A R A T O R S
PolySep Condensate Separator
The PolySep addresses the inability of the traditional gravity separators to handle
emulsions, such as polyglycol lubricant.
The unique design of the PolySep system utilises a proprietary adsorption module to
“break” the chemical bond and entrain the emulsified lubricant within the adsorption
module. The solids are collected in the adsorption module and the cleaned condensate
safely disposed of into the sanitary sewer.
Advantages of the PolySep Condensate Separator:
• Separates polyglycol – and other difficult to separate emulsions
• Multiple capacities – allows for systems that use multiple equipment with different lubricants to be sent to one location for separation
• Easy to maintain – adsorption modules are sized to operate 8,000 hrs/1 year under standard operating conditions. Adsorption modules are self
contained and are very easy to changeout and dispose of
• Superior holding capacity – the adsorption module contains a special zeolite adsorbent that holds up to four times more than a standard
activated carbon filter
• One-year warranty
Max Max Air Condensate
Capacity Max Lubricant Inlet Inlets Oil Water Dimensions Weight
Model CPN SCFM Kw Capacity (Ltr) (NPT) (3) Total Outlet Outlet LxWxH (mm) (kg)
PS-60 42528455 60 15 4 N/A 1/2” N/A 3/4” 292 x 292 x 699 23
PS-250 42528463 250 37 56 1/4” 1/2” 3/4” 3/4” 1130 x 495 x 960 48
PS-560 42528471 560 75 114 1/4” 1/2” 3/4” 3/4” 1155 x 495 x 960 97
PS-1125 42528489 1125 150 209 1/4” 1/2” 3/4” 3/4” 1155 x 495 x 960 188
37.8
19.5
35.0
9.8
DIFFUSER
(NOTE 3)
24.3
OIL OUTLET
.75FPT
9.8
1.8
4.8
DELIVERY
SYSTEM
29.5
ACCESS LID
3.5
CONDENSATE INLETS (3)
.5 FPT
45.5
A
A
"B"
WATER OUTLET
.75 HOSE
FILTER
MODULE
"B"
CONTROL AIR
INLET FILTER
.25 FPT
"A"
5.8 9.4
DIMENSIONS AND WEIGHTS
ITEM
DELIVERY SYSTEM
15 GALLON MODULE
30 GALLON MODULE
55 GALLON MODULE
SECTION A-A
"A"
-
20
28.5
32.5
"B"
-
15
18.6
23
DRY WGTS#
75
90
200
400
NOTES:
NOTE 1: ALL DIMENSIONS ARE IN INCHES
NOTE 2: TOLERANCES- ALL DIMENSIONS ARE
+/-.50 UNLESS OTHERWISE SHOWN.
NOTE 3: DIFFUSER IS ROTATABLE IN 90 DEGREE
INCREMENTS.
OIL TO MODULE
OUTLET CONN.
.25 FPT
30.5
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Filters
Compressed Air Filters
Ingersoll-Rand coalescing filters save energy and protect your tools, machinery and equipment from
harmful contaminants by effectively removing solid particulates, liquid water, oil and aerosols from
compressed air. The new filter design is easy to install and is loaded with standard features to reduce
maintenance and downtime. All filters feature a 10-year warranty on housing.
Grade GP – General Purpose Protection
Particle removal down to 1 micron including coalesced liquid water and oil, providing a maximum
remaining oil aerosol content of 0.5 ppm (0.5 mg/m3) @ 70°F (21°C).
Grade HE – High Efficiency Oil Removal Filtration
Particle removal down to 0.01 micron including water and oil aerosols, providing a maximum remaining oil
aerosol content of 0.01 ppm (0.01 mg/m3) @ 70°F (21°C). (Precede with Grade GP filter.)
Grade AC – Activated Carbon Filtration
Oil vapour and hydrocarbon odour removal, giving a maximum remaining oil content of

Piping and Distribution
A L U M I N U M P I P I N G
SpeedLine (SL)
SpeedLine (SL) has been designed to provide an efficient, low-cost method of installing air compressor
systems using bendable tubes and a unique round aluminum extrusion. SL is a unique round aluminum
extrusion, anodised to prevent corrosion and manufactured in-line with Simplair’s advanced piping
concept.
Benefits:
• No corrosion/high-quality air
• More efficient air delivery
• Reduced pressure loss
• Higher flow rates
• Easy and fast installation
SpeedLine (SL) is available in 3 sizes: 14 mm, 22 mm, and 28 mm.
Diameter (mm) SCFM @ 103 PSIG SCFM @ 118 PSIG SCFM @ 147 PSIG SCFM @ 176 PSIG SCFM @ 203 PSIG
14 36 41 47 55 62
22 75 86 111 142 167
28 126 148 175 231 281
A L U M I N U M P I P I N G
Simplair Piping
Simplair is a high-performance modular aluminum piping system that is easy to install and simple to
extend or modify. The non-corrosive extruded aluminum provides structural strength and delivers
contaminate-free air in a leak-free piping system. The smooth bore of Simplair tubing prevents highpressure
losses and allows for higher flow rates and performance than that of conventional piping
systems. The positive O-ring seal ensures that no leaks occur at any stage of the system’s life. No air leakage ensures minimum running costs.
A L U M I N U M P I P I N G
Gripple Hang-Fast Hanging Systems
The Gripple Hang-Fast available from Ingersoll-Rand is the fastest and most adaptable M&E hanging system in the world. The Hang-Fast system is a quick
and safe replacement for threaded rod or chain due to its fast installation, ease of use, versatility, lightweight performance and aesthetic appearance.
The Hang-Fast products come in five load-rated sizes that are value engineered to provide the most cost-effective solutions for hanging M&E services.
Each size accommodates a specific range designated with a Safe Working Load (SWL), which is common to the “loop,” “stud” and “toggle” end fixing
ranges. The SWL gives a minimum 5:1 safety factor in a vertical plane and is maintained irrespective of length chosen for any designated model.
Each Hang-Fast kit contains a length of steel wire rope, with a choice of three integral standard end fixings, a Gripple for height adjustment and
a setting key to unlock the Gripple if required.
Loop-Fast
The “loop” anchor fixing secures the Gripple Hang-Fast to an existing structure. This method simply requires the loop end
to be wrapped around the support (purlin or truss), then the tail end is fed through the loop and pulled tight.
14 mm 22 mm 28 mm
9

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Piping and Distribution
Stud-Fast
The “stud” anchor fixing secures the Gripple Stud-Fast into a concrete structure. This
method simply requires the “stud” end to be screwed directly into a drop-in anchor, which
is supplied free with the kit.
Toggle-Fast
The “toggle” anchor fixing, which uses a restraining plate and end stop, secures the Gripple
Toggle-Fast into a pre-drilled or punched hole. This method is ideal for attachment into
metal sheeting and pressed metal fabrications with a cavity on the restraining side.
Size End Fixing Length Pk Qty CPN
No. 1 Loop-Fast 1 mtr 10 88304936
10kg SWL 3 mtr 10 88304944
5 mtr 10 88304951
10 mtr 10 88304969
Stud-Fast 1 mtr 10 88304977
3 mtr 10 88304985
5 mtr 10 88304993
10 mtr 10 88305008
Toggle-Fast 1 mtr 10 88305016
3 mtr 10 88305024
5 mtr 10 88305032
10 mtr 10 88305040
No. 2 Loop-Fast 1 mtr 10 88305057
45kg SWL 3 mtr 10 88305065
5 mtr 10 88305073
10 mtr 10 88305081
Stud-Fast 1 mtr 10 88305099
3 mtr 10 88305107
5 mtr 10 88305115
10 mtr 10 88305123
Toggle-Fast 1 mtr 10 88305131
3 mtr 10 88305149
5 mtr 10 88305156
10 mtr 10 88305164
No. 3 Loop-Fast 1 mtr 10 88305172
91kg SWL 3 mtr 10 88305180
5 mtr 10 88305198
10 mtr 5 88305206
Stud-Fast 1 mtr 10 88305214
3 mtr 10 88305222
5 mtr 10 88305230
10 mtr 5 88305248
Toggle-Fast 1 mtr 10 88305255
3 mtr 10 88305263
5 mtr 10 88305271
10 mtr 5 88305289
No. 4 Loop-Fast 1 mtr 10 88305297
225kg SWL 3 mtr 5 88305305
5 mtr 5 88305313
10 mtr 2 88305321
No. 5 Loop-Fast 1 mtr 5 88305339
325kg SWL 3 mtr 5 88305347
5 mtr 2 88305354
10 mtr 2 88305362

Point-of-Use Products
Complete Kits
Pipe sizes CPN
25-32-50-63-80 54446711
25-32 54446729
50-63 54446737
80 54446745
Maintenance Kit for the above items 54402383
PacE - for Economic System Control
Installing a PacE unit in your compressed air system will be the easiest decision you will ever make.
Benefits:
• Energy savings – 7% for every 14 psi reduction in
system pressure
• Single point control for your whole system
• Protection for all downstream equipment
• Prolonged equipment life
• Reduced maintenance costs
• Simple installation and operation
P O I N T - O F - U S E
HOT TAP
No more lost production or expensive sub contract labour. SimplAir, through a
constant desire to improve the flexibility of their revolutionary piping system, have
designed a HOT TAP device, which enables you to drill into your compressed air
piping system under full working pressure, under complete safety, and fit whatever
size connection is required.
The HOT TAP is a five minute operation that can be carried out by anyone at any
time. Not only has the HOT TAP been designed to drill into the system under full
working pressure, it has also been designed to prevent contamination from the
drilling process entering into the piping system.
As the HOT TAP starts to break through the surface of the extrusion, air pressure
forces all loose particles back through an exhaust chamber in the drills body where
they become trapped in a pleated filter. This process ensures that no contamination
enters the piping, maintaining the systems integrity. Drills, cutters and a simple
maintenance kit are available to support the unit.
Why? Well it’s simple.
PacE will provide you the ability to control your entire air system's pressure
from one convenient unit.
Storing air at a high pressure is good working practice. This enables you to have a
greater volume in your air receiver to cover peak system demands, but letting this
high pressure feed into your distribution system can be detrimental.
First, high pressure will affect the performance and life expectancy of your
production equipment. Most pneumatic components and tools are designed to
operate at between 80 – 90 psi. Any pressure higher than this will cause excessive
wear and inevitable component failure.
The second reason is leakage. All air systems can potentially have leaks.
However, losing air at 80 psi is better than losing it at 125 psi. Reducing the
pressure that air leaks from your system reduces the volume of air that is lost. This
results in less loading of your air compressor and considerable running cost
savings. It is possible in some installations to actually turn off compressors,
achieving not only power cost savings but also reducing maintenance costs and
extending the life of your compressor.
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12
Point-of-Use Products
P O I N T - O F - U S E
PUP Filter
The Point-of-Use Provider (PUP) is a 3-in-1 solution for the bottom of a
compressed air drop. In one compact unit, the PUP is a filter, an automatic
drain, and a manifold for multiple distribution.
A 1-micron coalescing filter efficiently removes particles of moisture, oil and
any other contaminant. The automatic drain (with manual override) at the
bottom of the PUP reliably removes condensate from the air line to help protect
instruments from rust and scale.
The PUP has a 1-inch female inlet port on the top of the unit, and on the sides
of the PUP are (two) 1/2-inch and (two) 3/8-inch outlet ports to allow easy
installation into any system.
Technical Specifications
Particle removal down to 1 micron including coalesced liquid water and oil,
providing a maximum remaining oil aerosol content of 0.6 mg/m3 (0.5 ppm) at
21°C (70°F).
Operating Limitations
Maximum Flow of Unit: 1.70 m3/min (60 SCFM)
Maximum Operating Pressure: 16 BARG (232 PSIG)
Maximum Recommended Operating Temperature: 150°F (66°C)
Minimum Recommended Operating Temperature: 34°F (1°C)
Recommended Filter Element Change: 12 months or 6,000 hours
Description CPN
BSP PUP 42526715
Filter Element 38027223
Wall Mounting Bracket 38027249
Automatic Drain Assembly (Filter 2000 Drain) 88344171
O-Ring Kit 38032165

P O I N T - O F - U S E
Point-Of-Use Provider Manifold
The outlet manifold provides a simple, cost-effective solution to the untidy
array of tees and elbows normally used to create outlets.
The manifold is made of lightweight, durable anodised aluminum and
features the following outlets: (2) 1-inch BSP (top & bottom), (2) 1/2-inch BSP,
(2) 3/8-inch BSP, and (2) 1/4-inch BSP.
Plugs are provided for each outlet and have O-rings so that pipe sealant is
not required. The point-of-use manifold is suitable for use with SpeedLine SL,
steel, copper and other piping systems.
Model CPN
Point-of-Use Provider Manifold 38004347
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14
SimplAir EL
SimplAir EL
Easy to use push-in system for Piping Systems
The SimplAir EL way of push-in fittings and pipe provide the ideal
connection from the compressed air receiver, throughout the entire
distribution system, right to the point-of-use. Using the SimplAir EL
system a compressed air piping system can be installed quickly and
easily, considerably reducing the need for specialist staff and reducing
production downtime.
No need to prepare threaded pipe or apply solvent, all the connections
can be made with a simple push-in action. The system is then
immediately ready for use. Complex systems can be assembled much
more rapidly than with traditional methods. Since they also are easy to
disconnect, systems are easy to alter or extend.
A L U M I N I U M P I P I N G
SimplAir EL
SimplAir (EL) has been designed to provide an efficient, low-cost
method of installing compressed air piping systems.
EL is a unique round aluminium extrusion, manufactured in-line with
SimplAir’s advanced piping concept.
SimplAir is available in 2 sizes: 22mm (1”) and 28mm (1 1 /4”)
TUBING
PART NO. TUBE OD TUBE LENGTH PK QTY
38332540 22 (1") 3 metres (10ft) 10
38332656 28 (1 1 ⁄4”) 3 metres (10ft) 10
EQUAL ELBOW
STRAIGHT CONNECTOR
EQUAL TEE
STEM ELBOW
REDUCER
WATER TRAP TEE
PART NO. TUBE OD
38332565 22 (1”)
38332672 28 (1 1 ⁄4”)
PART NO. TUBE OD
38332557 22 (1”)
38332664 28 (1 1 ⁄4”)
PART NO. TUBE OD
38332573 22 (1”)
38332680 28 (1 1 ⁄4”)
PART NO. TUBE OD
38332623 22 (1”)
PART NO. STEM OD TUBE OD
38332581 28 (1 1 ⁄4”) 22 (1”)
PART NO. TUBE OD
38332631 22 (1”)

Brass Fittings
WATER TRAP TEE CONVERTOR
Accessories
PART NO. SIZE
38332714 28 (1 1 ⁄4”)
The SimplAir EL Water Trap Tee Convertor is a simple and convenient way of
converting a standard 28mm Tee, Part No. 38332680, to a Water Trap Tee.
When fitted, it will reduce condensed water within the Piping System Circuit
from entering the vertical take-off spurs.
MANIFOLD - FEMALE THREADED
PART NO. THREAD BSP THREAD NPT
54742721 1"
38004347 1"
Manifolds are supplied with the following
plugged outlets:
2 x 1/4"
2 x 3/8"
2 x 1/2"
1 x 1"
MALE BRASS STEM ADAPTOR
PLUG
PIPE CUTTER
PART NO. STEM OD THREAD THREAD
BSP NDT
38332599 22 (1") 3/4"
38332607 22 (1") 1"
38332698 28 (11 ⁄4") 1"
38332961 22 (1") 3/4"
38332615 22 (1") 1"
38332706 28 (11 ⁄4") 1"
PART NO. TUBE OD COLOUR
38332649 22 (1") BLACK
38332722 28 (1 1 ⁄4") BLACK
PART NO. TUBE SIZES
88162466 22 - 28 (1" - 1 1 ⁄4")
Accessories (continued)
PIPE CLIPS AND SPACERS
CLIP
PART NO.
TUBE OD COLOUR
38332730 22 (1") BLACK
38332755 28 (1 1 ⁄4") BLACK
SPACER
PART NO.
38332748 22 - 28 (1" - 11 ⁄4") BLACK
BALL VALVES - WITH COMPRESSION ENDS
PART NO. TUBE SIZE
88306139 22 (1")
88306402 28 (1 1 ⁄4")
SPARE NUTS FOR BALL VALVES
PART NO. TUBE SIZE
88306410 22 (1")
88306436 28 (1 1 ⁄4")
SPARE FERRULES FOR BALL VALVES
PART NO. TUBE SIZE
88306428 22 (1")
88306444 28 (1 1 ⁄4")
HOSE REEL - 10mm Diameter
PART NO. MAX WORKING LENGTH
88306105 7 mtr
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16
Rotary Screw Air Compressors
ULTRA COOLANT ONLY
!
ULTRA COOLANT ONLY
!
S S R S E R I E S
Ultra Coolant
Ultra Coolant is an engineered synthetic coolant designed to achieve peak compressor
performance for contact cooled rotary screw air compressors. Ultra Coolant’s unique
formulation allows for long life, excellent cooling performance and improved
compressor efficiency.
• Two years/8,000 hours useful life, saving you money on cost and disposal
• Low carryover – up to 75% lower than mineral oils and PAOs, which
means less fluid for makeup and less contamination
• Superior compressor performance, leading to lower cost from excellent
cooling and better efficiency
• Lower maintenance costs, because other lubricants require changing up to eight
times more often as Ultra Coolant
Ultra Coolant CPN
1 Litre 1-Ltr 92837095
5 Litre 5-Ltr 92692284
25 Litre 25-Ltr 92692292
208 Litre 208-Ltr 39433743
ULTRA COOLANT ONLY
Coolant/Lubricant Base Stock Viscosity Index Hours ISO Viscosity Grade SAE Grade
Ultra Coolant PAG-Ester 172 8,000 (2 yr) 46 10W20
!
ULTRA COOLANT ONLY
!

S S R U P - S E R I E S
Start-Up Kits
Ultra Plus Coolant-based Start-Up Kits provide improved protection for UP-Series rotary screw air
compressors. Each kit contains all the parts needed to correctly start up and maintain your
compressor for a full year, plus the added protection of an extended two-year warranty.*
Kit Includes:
• Coolant filter (1) • Ultra Plus Coolant (5 litres)
Compressor Model CPN
UP5-15kw/22kw 22114193
*Ingersoll-Rand also offers extended warranties up to five years. In order to qualify, compressors must have started and run
continuously on Ultra Plus Coolant while using only genuine Ingersoll-Rand replacement parts. Ask your local Ingersoll-Rand
representative about this program.
S S R U P - S E R I E S
Maintenance Kits
The competitively priced Maintenance Kit includes all parts required for every
3,000-hour or annual maintenance of your UP-Series rotary compressor.
Kit Includes:
• Coolant filter (1) • Air filter element (1)
• Separator cartridge (1) • Package pre-filter (1)
• Ultra Plus Coolant (for top-off) (5 litres)
Compressor Model CPN
UP5-15kw/22kw 22114201
After 9,000 hours or two years of service, the Maintenance Kit plus 20 litres of Ultra Plus Coolant for complete coolant change-out are recommended. Ultra Plus Coolant is available in 5-litre or
20-litre bottles.
S S R U P - S E R I E S
Ultra Plus Coolant
Ingersoll-Rand’s exclusive Ultra Plus Coolant, an advanced synthetic lubricant based on molecular chemistry
used in today’s aerospace technologies, was developed to improve the efficiency and value of Ingersoll-Rand’s
UP-Series rotary screw air compressors.
• Reduces friction and delivers lower rates of wear than possible with conventional lubricants
• Lower maintenance costs – superior performance allows drain intervals to be extended to
9,000 hours
• There’s no better way to protect your investment! With the use of Ultra Plus Coolant, you
receive the added protection of an extended 24-month warranty (standard warranty 12
months or 18 months from date of shipment)
Coolant/Lubricant Base Stock Viscosity Index Hours ISO Viscosity Grade SAE Grade
Ultra Plus Coolant Inhibited Polyol Ester 150 9,000 (2 yr) 32 10/20
Ultra Plus Coolant CPN
5 litres 22114185
20 litres 88306055
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AirCare
Our Pledge: An Absolute Commitment to
Customer Satisfaction
As the owner of an Ingersoll-Rand air compressor, you’ve made a critical investment for
your company. The additional investment of the exclusive Ingersoll-Rand AirCare Program
ensures that you receive a responsive and flexible contract program providing planned
maintenance for increased system reliability.
AirCare keeps your system operating at peak efficiency by a thorough knowledge of
technology, state-of-the-art monitoring equipment and ongoing training of Ingersoll-Rand’s
service professionals. Our service professionals represent the industry’s largest investment
in ongoing training and equipment – an investment that benefits our customers in every
step of the AirCare program.
• Reduced maintenance costs
• Reduced energy usage through optimisation
• Fewer unexpected maintenance requirements and reduced downtime for
scheduled maintenance
• Extended five-year warranty coverage offered with the purchase of
preventative maintenance or inspection agreement
Light industrial products covered by the AirCare program include: Premier Series
reciprocating compressors; SSR, SE and UP-Series rotary screw air compressors;
ThermoStar and Thermal Mass refrigerated dryers; and ThermoZorb desiccant dryers.
Contact your local Ingersoll-Rand authorised service provider for availability and details.
Fluid Analysis
Fluid analysis is an important part of a predictive maintenance program, as it
can increase a compressor's efficiency and reveal a number of equipment
problems before they result in system failure.
Benefits include:
• Significantly extend the life of an air compressor and its parts
• Reduce machine and plant downtime
• Improve compressor reliability, productivity and effectiveness
• Provide extended drain intervals
• Decrease machine maintenance, repair and/or replacement costs
• Ingersoll-Rand's fluid analysis program can test any type of
fluid from any type of compressor (even other brands).

For more information on
Ingersoll-Rand Air Solutions,
contact us at
www.air.ingersoll-rand.com.
Click on Sales and Service
Locations and enter your
post code for the
authorised Ingersoll-Rand
distributor near you.
Ingersoll-Rand Air Solutions – Air Compressors,
Air Treatment, Air Distribution, and Accessory
Equipment, including Piping, Hoses, Fittings,
Pneumatic Tools, AirCare Services and More.
Proven Source.
Proven Solutions.
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Ingersoll-Rand European Sales Limited
Swan Lane, Hindley Green
Wigan
WN2 4EZ
United Kingdom
© 2003 Ingersoll-Rand CPN 88309968 Printed in UK
Disclaimer: Nothing contained within this brochure
is intended to extend any warranty or
representation, expressed or implied, regarding the
products described herein. Any such warranties or
other terms or conditions of the sale of products
shall be in accordance with Ingersoll-Rand Standard
Terms and Conditions of Sale for such products
which are available upon request.
Product improvement is a continuing goal at
Ingersoll-Rand. Designs and specifications are
subject to change without notice or obligation.