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draft permit - Alabama Department of Environmental Management

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MAJOR SOURCE OPERATING PERMITPERMITTEE:FACILITY NAME:US ARMY GARRISON – REDSTONE ARSENALREDSTONE ARSENALFACILITY/PERMIT NO.: 709-0007LOCATION:REDSTONE, ALABAMAIn accordance with and subject to the provisions <strong>of</strong> the <strong>Alabama</strong> Air Pollution Control Act <strong>of</strong> 1971, asamended, Ala. Code 1975, §§22-28-1 to 22-28-23 (2006 Rplc. Vol. and 2007 Cum. Supp.) (the "AAPCA")and the <strong>Alabama</strong> <strong>Environmental</strong> <strong>Management</strong> Act, as amended, Ala. Code 1975, §§22-22A-1 to22-22A-15, (2006 Rplc. Vol. and 2007 Cum. Supp.) and rules and regulations adopted thereunder, andsubject further to the conditions set forth in this <strong>permit</strong>, the Permittee is hereby authorized to construct,install and use the equipment, device or other article described above.Pursuant to the Clean Air Act <strong>of</strong> 1990, all conditions <strong>of</strong> this <strong>permit</strong> are federally enforceable by EPA,the <strong>Alabama</strong> <strong>Department</strong> <strong>of</strong> <strong>Environmental</strong> <strong>Management</strong>, and citizens in general. Those provisionswhich are not required under the Clean Air Act <strong>of</strong> 1990 are considered to be state <strong>permit</strong> provisions andare not federally enforceable by EPA and citizens in general. Those provisions are contained in separatesections <strong>of</strong> this <strong>permit</strong>.Issuance Date:Effective Date:DRAFTDRAFTExpiration Date: July 6, 2018<strong>Alabama</strong> <strong>Department</strong> <strong>of</strong> <strong>Environmental</strong> <strong>Management</strong>


TABLE OF CONTENTSGENERAL PERMIT PROVISOS .......................................................................... 6SUMMARY PAGE FOR WOODWORKING OPERATIONS AND CARPENTRY SHOPS 17PROVISOS FOR WOODWORKING OPERATIONS AND CARPENTRY SHOPS ......... 18Applicability ................................................................................................................ 18Emission Standards ................................................................................................... 18Compliance and Performance Test Methods and Procedures ...................................... 18Emission Monitoring ................................................................................................... 18Recordkeeping and Reporting Requirements............................................................... 18SUMMARY PAGE FOR GASOLINE DISPENSING FACILITIES – STAGE 1 ............. 19PROVISOS FOR GASOLINE DISPENSING FACILITIES – STAGE 1 ...................... 20Applicability ................................................................................................................ 20Emission Standards ................................................................................................... 20Compliance and Performance Test Methods and Procedures ...................................... 20Emission Monitoring ................................................................................................... 20Recordkeeping and Reporting Requirements............................................................... 21SUMMARY PAGE FOR REMEDIATION SYSTEMS .............................................. 22PROVISOS FOR REMEDIATION SYSTEMS ....................................................... 23Applicability ................................................................................................................ 23Emission Standards ................................................................................................... 23Compliance and Performance Test Methods and Procedures ...................................... 23Emission Monitoring ................................................................................................... 23Recordkeeping and Reporting Requirements............................................................... 23SUMMARY PAGE FOR SURFACE COATING OPERATIONS ................................. 24PROVISOS FOR SURFACE COATING OPERATIONS .......................................... 26Applicability ................................................................................................................ 26Emission Standards ................................................................................................... 26Compliance and Performance Test Methods and Procedures ...................................... 26Emission Monitoring ................................................................................................... 26Recordkeeping and Reporting Requirements............................................................... 262


SUMMARY PAGE FOR FUGITIVE EMISSION SOURCES ..................................... 27PROVISOS FOR FUGITIVE EMISSION SOURCES .............................................. 28Applicability ................................................................................................................ 28Emission Standards ................................................................................................... 28Compliance and Performance Test Methods and Procedures ...................................... 28Emission Monitoring ................................................................................................... 28Recordkeeping and Reporting Requirements............................................................... 28SUMMARY PAGE FOR ENGINE TESTING ......................................................... 29PROVISOS FOR ENGINE TESTING .................................................................. 31Applicability ................................................................................................................ 31Emission Standards ................................................................................................... 31Compliance and Performance Test Methods and Procedures ...................................... 31Emission Monitoring ................................................................................................... 31Recordkeeping and Reporting Requirements............................................................... 31SUMMARY PAGE FOR SMALL NATURAL GAS BOILERS (APPENDIX A) ............... 32PROVISOS FOR SMALL NATURAL GAS BOILERS (APPENDIX A) ........................ 33Applicability ................................................................................................................ 33Emission Standards ................................................................................................... 33Compliance and Performance Test Methods and Procedures ...................................... 33Emission Monitoring ................................................................................................... 34Recordkeeping and Reporting Requirements............................................................... 34SUMMARY PAGE FOR SMALL FUEL OIL/DUAL FUEL BOILERS (APPENDIX B) ... 35PROVISOS FOR SMALL FUEL OIL/DUAL FUEL BOILERS (APPENDIX B) ............ 36Applicability ................................................................................................................ 36Emission Standards ................................................................................................... 36Compliance and Performance Test Methods and Procedures ...................................... 37Emission Monitoring ................................................................................................... 37Recordkeeping and Reporting Requirements............................................................... 38SUMMARY PAGE FOR LARGE NATURAL GAS BOILERS (APPENDIX C) .............. 40PROVISOS FOR LARGE NATURAL GAS BOILERS (APPENDIX C) ........................ 41Applicability ................................................................................................................ 413


Emission Standards ................................................................................................... 41Compliance and Performance Test Methods and Procedures ...................................... 41Emission Monitoring ................................................................................................... 42Recordkeeping and Reporting Requirements............................................................... 43SUMMARY PAGE FOR LARGE FUEL OIL/DUAL FUEL BOILERS (APPENDIX D) ... 44PROVISOS FOR LARGE FUEL OIL/DUAL FUEL BOILERS (APPENDIX D) ............ 45Applicability ................................................................................................................ 45Emission Standards ................................................................................................... 45Compliance and Performance Test Methods and Procedures ...................................... 46Emission Monitoring ................................................................................................... 47Recordkeeping and Reporting Requirements............................................................... 48SUMMARY PAGE FOR NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORS (APPENDIX E) .......................................................................... 51PROVISOS FOR NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORS (APPENDIX E) .......................................................................... 52Applicability ................................................................................................................ 52Emission Standards ................................................................................................... 52Compliance and Performance Test Methods and Procedures ...................................... 53Emission Monitoring ................................................................................................... 53Recordkeeping and Reporting Requirements............................................................... 53SUMMARY PAGE FOR NSPS SUBPART IIII – COMPRESSION IGNITIONEMERGENCY GENERATORS (APPENDIX F) ...................................................... 54PROVISOS FOR NSPS SUBPART IIII – COMPRESSION IGNITION EMERGENCYGENERATORS (APPENDIX F) .......................................................................... 55Applicability ................................................................................................................ 55Emission Standards ................................................................................................... 55Compliance and Performance Test Methods and Procedures ...................................... 56Emission Monitoring ................................................................................................... 56Recordkeeping and Reporting Requirements............................................................... 56SUMMARY PAGE FOR MACT SUBPART ZZZZ – EXISTING EMERGENCYGENERATORS (APPENDIX G) .......................................................................... 57PROVISOS FOR MACT SUBPART ZZZZ – EXISTING EMERGENCY GENERATORS(APPENDIX G) ................................................................................................ 584


Applicability ................................................................................................................ 58Emission Standards ................................................................................................... 58Compliance and Performance Test Methods and Procedures ...................................... 59Emission Monitoring ................................................................................................... 59Recordkeeping and Reporting Requirements............................................................... 59SUMMARY PAGE FOR NON-EMERGENCY COMPRESSION IGNITION GENERATOR(BUILDING 8584 – 450 HP) ............................................................................. 60PROVISOS FOR NON-EMERGENCY COMPRESSION IGNITION GENERATOR(BUILDING 8584 – 450 HP) ............................................................................. 61Applicability ................................................................................................................ 61Emission Standards ................................................................................................... 61Compliance and Performance Test Methods and Procedures ...................................... 61Emission Monitoring ................................................................................................... 61Recordkeeping and Reporting Requirements............................................................... 61APPENDIX A – SMALL NATURAL GAS BOILERS ............................................... 62APPENDIX B – SMALL FUEL OIL/DUAL FUEL BOILERS .................................... 64APPENDIX C – LARGE NATURAL GAS BOILERS ............................................... 65APPENDIX D – LARGE FUEL OIL/DUAL FUEL BOILERS .................................... 66APPENDIX E – NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORS ................................................................................................ 67APPENDIX F – NSPS SUBPART IIII – COMPRESSION IGNITION EMERGENCYGENERATORS ................................................................................................ 68APPENDIX G – MACT SUBPART ZZZZ – EXISTING EMERGENCY GENERATORS . 695


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations1. TransferThis <strong>permit</strong> is not transferable, whether by operation <strong>of</strong> lawor otherwise, either from one location to another, from onepiece <strong>of</strong> equipment to another, or from one person toanother, except as provided in Rule 335-3-16-.13(1)(a)5.Rule 335-3-16-.02(6)2. RenewalsAn application for <strong>permit</strong> renewal shall be submitted at leastsix (6) months, but not more than eighteen (18) months,before the date <strong>of</strong> expiration <strong>of</strong> this <strong>permit</strong>.Rule 335-3-16-.12(2)The source for which this <strong>permit</strong> is issued shall lose its rightto operate upon the expiration <strong>of</strong> this <strong>permit</strong> unless a timelyand complete renewal application has been submittedwithin the time constraints listed in the previous paragraph.3. Severability ClauseThe provisions <strong>of</strong> this <strong>permit</strong> are declared to be severableand if any section, paragraph, subparagraph, subdivision,clause, or phrase <strong>of</strong> this <strong>permit</strong> shall be adjudged to beinvalid or unconstitutional by any court <strong>of</strong> competentjurisdiction, the judgment shall not affect, impair, orinvalidate the remainder <strong>of</strong> this <strong>permit</strong>, but shall beconfined in its operation to the section, paragraph,subparagraph, subdivisions, clause, or phrase <strong>of</strong> this <strong>permit</strong>that shall be directly involved in the controversy in whichsuch judgment shall have been rendered.Rule 335-3-16-.05(e)4. Compliance(a)(b)The <strong>permit</strong>tee shall comply with all conditions <strong>of</strong>ADEM Admin. Code 335-3. Noncompliance with this<strong>permit</strong> will constitute a violation <strong>of</strong> the Clean Air Act<strong>of</strong> 1990 and ADEM Admin. Code 335-3 and mayresult in an enforcement action; including but notlimited to, <strong>permit</strong> termination, revocation andreissuance, or modification; or denial <strong>of</strong> a <strong>permit</strong>renewal application by the <strong>permit</strong>tee.The <strong>permit</strong>tee shall not use as a defense in anenforcement action that maintaining compliance withconditions <strong>of</strong> this <strong>permit</strong> would have required haltingor reducing the <strong>permit</strong>ted activity.Rule 335-3-16-.05(f)Rule 335-3-16-.05(g)6


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations5. Termination for CauseThis <strong>permit</strong> may be modified, revoked, reopened, andreissued, or terminated for cause. The filing <strong>of</strong> a request bythe <strong>permit</strong>tee for a <strong>permit</strong> modification, revocation andreissuance, or termination, or <strong>of</strong> a notification <strong>of</strong> plannedchanges or anticipated noncompliance will not stay any<strong>permit</strong> condition.Rule 335-3-16-.05(h)6. Property RightsThe issuance <strong>of</strong> this <strong>permit</strong> does not convey any propertyrights <strong>of</strong> any sort, or any exclusive privilege.Rule 335-3-16-.05(i)7. Submission <strong>of</strong> InformationThe <strong>permit</strong>tee must submit to the <strong>Department</strong>, within 30days or for such other reasonable time as the <strong>Department</strong>may set, any information that the <strong>Department</strong> may requestin writing to determine whether cause exists for modifying,revoking and reissuing, or terminating this <strong>permit</strong> or todetermine compliance with this <strong>permit</strong>. Upon receiving aspecific request, the <strong>permit</strong>tee shall also furnish to the<strong>Department</strong> copies <strong>of</strong> records required to be kept by this<strong>permit</strong>.Rule 335-3-16-.05(j)8. Economic Incentives, Marketable Permits, andEmissions TradingNo <strong>permit</strong> revision shall be required, under any approvedeconomic incentives, marketable <strong>permit</strong>s, emissions tradingand other similar programs or processes for changes thatare provided for in this <strong>permit</strong>.Rule 335-3-16-.05(k)9. Certification <strong>of</strong> Truth, Accuracy, and Completeness:Any application form, report, test data, monitoring data, orcompliance certification submitted pursuant to this <strong>permit</strong>shall contain certification by a responsible <strong>of</strong>ficial <strong>of</strong> truth,accuracy, and completeness. This certification shall statethat, based on information and belief formed afterreasonable inquiry, the statements and information in thedocument are true, accurate and complete.Rule 335-3-16-.07(a)7


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations10. Inspection and EntryUpon presentation <strong>of</strong> credentials and other documents asmay be required by law, the <strong>permit</strong>tee shall allow authorizedrepresentatives <strong>of</strong> the <strong>Alabama</strong> <strong>Department</strong> <strong>of</strong><strong>Environmental</strong> <strong>Management</strong> and EPA to conduct thefollowing:Rule 335-3-16-.07(b)(a)(b)(c)(d)Enter upon the <strong>permit</strong>tee’s premises where a sourceis located or emissions-related activity is conducted,or where records must be kept pursuant to theconditions <strong>of</strong> this <strong>permit</strong>;Review and/or copy, at reasonable times, any recordsthat must be kept pursuant to the conditions <strong>of</strong> this<strong>permit</strong>;Inspect, at reasonable times, this facility’s equipment(including monitoring equipment and air pollutioncontrol equipment), practices, or operations regulatedor required pursuant to this <strong>permit</strong>;Sample or monitor, at reasonable times, substancesor parameters for the purpose <strong>of</strong> assuring compliancewith this <strong>permit</strong> or other applicable requirements.11. Compliance Provisions(a)(b)The <strong>permit</strong>tee shall continue to comply with theapplicable requirements with which the company hascertified that it is already in compliance.The <strong>permit</strong>tee shall comply in a timely manner withapplicable requirements that become effective duringthe term <strong>of</strong> this <strong>permit</strong>.Rule 335-3-16-.07(c)12. Compliance CertificationA compliance certification shall be submitted annually bySeptember 5 th each year.Rule 335-3-16-.07(e)(a) The compliance certification shall include thefollowing:(1) The identification <strong>of</strong> each term or condition <strong>of</strong>this <strong>permit</strong> that is the basis <strong>of</strong> the certification;(2) The compliance status;8


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations(3) The method(s) used for determining thecompliance status <strong>of</strong> the source, currently andover the reporting period consistent with Rule335-3-16-.05(c) (Monitoring and RecordingKeeping Requirements);(4) Whether the method(s) or other means used toassure compliance provided continuous orintermittent data;(5) Such other facts as the <strong>Department</strong> may requireto determine the compliance status <strong>of</strong> thesource;(b) The compliance certification shall be submitted to :<strong>Alabama</strong> <strong>Department</strong> <strong>of</strong> <strong>Environmental</strong> <strong>Management</strong>Air DivisionP.O. Box 301463Montgomery, AL 36130-146313. Reopening for Causeand to:Air and EPCRA Enforcement BranchEPA Region IV61 Forsyth Street, SWAtlanta, GA 30303Under any <strong>of</strong> the following circumstances, this <strong>permit</strong> will bereopened prior to the expiration <strong>of</strong> the <strong>permit</strong>:Rule 335-3-16-.13(5)(a)(b)Additional applicable requirements under the CleanAir Act <strong>of</strong> 1990 become applicable to the <strong>permit</strong>teewith a remaining <strong>permit</strong> term <strong>of</strong> three (3) or moreyears. Such a reopening shall be completed not laterthan eighteen (18) months after promulgation <strong>of</strong> theapplicable requirement. No such reopening isrequired if the effective date <strong>of</strong> the requirement islater than the date on which this <strong>permit</strong> is due toexpire.Additional requirements (including excess emissionsrequirements) become applicable to an affectedsource under the acid rain program. Upon approvalby the Administrator, excess emissions <strong>of</strong>fset plansshall be deemed to be incorporated into this <strong>permit</strong>.9


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations(c)(d)The <strong>Department</strong> or EPA determines that this <strong>permit</strong>contains a material mistake or that inaccuratestatements were made in establishing the emissionsstandards or other terms or conditions <strong>of</strong> this <strong>permit</strong>.The Administrator or the <strong>Department</strong> determines thatthis <strong>permit</strong> must be revised or revoked to assurecompliance with the applicable requirements.14. Additional Rules and RegulationsThis <strong>permit</strong> is issued on the basis <strong>of</strong> Rules and Regulationsexisting on the date <strong>of</strong> issuance. In the event additionalRules and Regulations are adopted, it shall be the <strong>permit</strong>holder’s responsibility to comply with such rules.§22-28-16(d), Code <strong>of</strong><strong>Alabama</strong> 1975, asamended15. Equipment Maintenance or Breakdown(a) In case <strong>of</strong> shutdown <strong>of</strong> air pollution controlequipment for scheduled maintenance, the intent toshut down shall be reported to the <strong>Department</strong> atleast 24 hours prior to the planned shutdown, unlesssuch shutdown is accompanied by the shutdown <strong>of</strong>the source which such equipment is intended tocontrol. The <strong>Department</strong> shall be notified whenmaintenance on the air pollution control equipment iscomplete and the equipment is operating.Rule 335-3-1-.07(1),(2)(1) Identification <strong>of</strong> the specific facility to be takenout <strong>of</strong> service as well as its location and <strong>permit</strong>number;(2) The expected length <strong>of</strong> time that the air pollutioncontrol equipment will be out <strong>of</strong> service;(3) The nature and quantity <strong>of</strong> emissions <strong>of</strong> aircontaminants likely to occur during theshutdown period;(4) Measures such as the use <strong>of</strong> <strong>of</strong>f-shift labor andequipment that will be taken to minimize thelength <strong>of</strong> the shutdown period;(5) The reasons that it would be impossible orimpractical to shut down the source operationduring the maintenance period.(b)In the event that there is a breakdown <strong>of</strong> equipmentor upset <strong>of</strong> process in such a manner as to cause, oris expected to cause, increased emissions <strong>of</strong> air10


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulationscontaminants which are above an applicablestandard, the person responsible for such equipmentshall notify the Director within 24 hours or the nextworking day and provide a statement giving allpertinent facts, including the estimated duration <strong>of</strong>the breakdown. The Director will be notified when thebreakdown has been corrected.16. Operation <strong>of</strong> Capture and Control DevicesAll air pollution control devices and capture systems forwhich this <strong>permit</strong> is issued shall be maintained andoperated at all times in a manner so as to minimize theemissions <strong>of</strong> air contaminants. Procedures for ensuring thatthe above equipment is properly operated and maintained soas to minimize the emission <strong>of</strong> air contaminants shall beestablished.§22-28-16(d), Code <strong>of</strong><strong>Alabama</strong> 1975, asamended17. Obnoxious OdorsThis <strong>permit</strong> is issued with the condition that, shouldobnoxious odors arising from the plant operations beverified by Air Division inspectors, measures to abate theodorous emissions shall be taken upon a determination bythe <strong>Alabama</strong> <strong>Department</strong> <strong>of</strong> <strong>Environmental</strong> <strong>Management</strong>that these measures are technically and economicallyfeasible.Rule 335-3-1-.0818. Fugitive Dust(a)(b)Precautions shall be taken to prevent fugitive dustemanating from plant roads, grounds, stockpiles,screens, dryers, hoppers, ductwork, etc.Plant or haul roads and grounds will be maintainedin the following manner so that dust will not becomeairborne:Rule 335-3-4-.02(1) By the application <strong>of</strong> water any time the surface<strong>of</strong> the road is sufficiently dry to allow thecreation <strong>of</strong> dust emissions by the act <strong>of</strong> wind orvehicular traffic;(2) By reducing the speed <strong>of</strong> vehicular traffic to apoint below that at which dust emissions arecreated;(3) By paving;11


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations(4) By the application <strong>of</strong> binders to the road surfaceat any time the road surface is found to allowthe creation <strong>of</strong> dust emissions; or(5) By any combination <strong>of</strong> the above methodswhich results in the prevention <strong>of</strong> dustbecoming airborne from the road surface.19. Additions and RevisionsAny modifications to this source shall comply with themodification procedures in Rules 335-3-16-.13 or 335-3-16-.14.Rule 335-3-16-.13 and.1420. Recordkeeping Requirements(a)Records <strong>of</strong> required monitoring information <strong>of</strong> thesource shall include the following:Rule 335-3-16-.05(c)(2)(1) The date, place, and time <strong>of</strong> all sampling ormeasurements;(2) The date analyses were performed;(3) The company or entity that performed theanalyses;(4) The analytical techniques or methods used;(5) The results <strong>of</strong> all analyses; and(b)(6) The operating conditions that existed at thetime <strong>of</strong> sampling or measurement.Retention <strong>of</strong> records <strong>of</strong> all required monitoring dataand support information <strong>of</strong> the source for a period <strong>of</strong>at least 5 years from the date <strong>of</strong> the monitoringsample, measurement, report, or application.Support information includes all calibration andmaintenance records and all original strip-chartrecordings for continuous monitoringinstrumentation and copies <strong>of</strong> all reports required bythe <strong>permit</strong>.12


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations21. Reporting Requirements(a)Reports to the <strong>Department</strong> <strong>of</strong> any required monitoringshall be submitted at least every 6 months. Allinstances <strong>of</strong> deviations from <strong>permit</strong> requirementsmust be clearly identified in said reports. All requiredreports must be certified by a responsible <strong>of</strong>ficialconsistent with Rule 335-3-16-.04(9).Rule 335-3-16-.05(c)(3)(b) Deviations from <strong>permit</strong> requirements shall bereported within 48 hours or 2 working days <strong>of</strong> suchdeviations, including those attributable to upsetconditions as defined in the <strong>permit</strong>. The report willinclude the probable cause <strong>of</strong> said deviations, andany corrective actions or preventive measures thatwere taken.22. Emission Testing RequirementsEach point <strong>of</strong> emission which requires testing will beprovided with sampling ports, ladders, platforms, and othersafety equipment to facilitate testing performed inaccordance with procedures established by Part 60 <strong>of</strong> Title40 <strong>of</strong> the Code <strong>of</strong> Federal Regulations, as the same may beamended or revised.Rule 335-3-1-.05(3)and Rule 335-3-1-.04(1)The Air Division must be notified in writing at least 10 daysin advance <strong>of</strong> all emission tests to be conducted andsubmitted as pro<strong>of</strong> <strong>of</strong> compliance with the <strong>Department</strong>’s airpollution control rules and regulations.To avoid problems concerning testing methods andprocedures, the following shall be included with thenotification letter:(a)(b)(c)The date the test crew is expected to arrive, the dateand time anticipated <strong>of</strong> the start <strong>of</strong> the first run, howmany and which sources are to be tested, and thenames <strong>of</strong> the persons and/or testing company thatwill conduct the tests.A complete description <strong>of</strong> each sampling train to beused, including type <strong>of</strong> media used in determininggas stream components, type <strong>of</strong> probe lining, type <strong>of</strong>filter media, and probe cleaning method and solventto be used (if test procedures requires probecleaning).A description <strong>of</strong> the process(es) to be tested includingthe feed rate, any operating parameters used to13Rule 335-3-1-.04


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulationscontrol or influence the operations, and the ratedcapacity.(d)A sketch or sketches showing sampling pointlocations and their relative positions to the nearestupstream and downstream gas flow disturbances.A pretest meeting may be held at the request <strong>of</strong> the sourceowner or the Air Division. The necessity for such a meetingand the required attendees will be determined on a case-bycasebasis.Rule 335-3-1-.04All test reports must be submitted to the Air Division within30 days <strong>of</strong> the actual completion <strong>of</strong> the test unless anextension <strong>of</strong> time is specifically approved by the Air Division.23. Payment <strong>of</strong> Emission FeesAnnual emission fees shall be remitted each year accordingto the fee schedule in ADEM Admin. Code R. 335-1-7-.04.Rule 335-1-7-.0424. Other Reporting and Testing RequirementsSubmission <strong>of</strong> other reports regarding monitoring records,fuel analyses, operating rates, and equipment malfunctionsmay be required as authorized in the <strong>Department</strong>'s airpollution control rules and regulations. The <strong>Department</strong>may require emission testing at any time.Rule 335-3-1-.04(1)25. Title VI Requirements (Refrigerants)Any facility having appliances or refrigeration equipment,including air conditioning equipment, which use Class I orClass II ozone-depleting substances as listed in 40 CFR Part82, Subpart A, Appendices A and B, shall service, repair,and maintain such equipment according to the workpractices, personnel certification requirements, and certifiedrecycling and recovery equipment specified in 40 CFR Part82, Subpart F.40 CRR Part 82No person shall knowingly vent or otherwise release anyClass I or Class II substance into the environment duringthe repair, servicing, maintenance, or disposal <strong>of</strong> any deviceexcept as provided in 40 CFR Part 82, Subpart F.The responsible <strong>of</strong>ficial shall comply with all reporting andrecordkeeping requirements <strong>of</strong> 40 CFR 82.166. Reportsshall be submitted to the US EPA and the <strong>Department</strong> asrequired.14


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulations26. Chemical Accidental Prevention ProvisionsIf a chemical listed in Table 1 <strong>of</strong> 40 CFR Part 68.130 ispresent in a process in quantities greater than the thresholdquantity listed in Table 1, then:40 CFR Part 68(a)(b)The owner or operator shall comply with theprovisions in 40 CFR Part 68.The owner or operator shall submit one <strong>of</strong> thefollowing:27. Display <strong>of</strong> Permit(1) A compliance schedule for meeting therequirements <strong>of</strong> 40 CFR Part 68 by the dateprovided in 40 CFR Part 68 § 68.10(a) or,(2) A certification statement that the source is incompliance with all requirements <strong>of</strong> 40 CFRPart 68, including the registration andsubmission <strong>of</strong> the Risk <strong>Management</strong> Plan.This <strong>permit</strong> shall be kept under file or on display at all timesat the site where the facility for which the <strong>permit</strong> is issued islocated and will make the <strong>permit</strong> readily available forinspection by any or all persons who may request to see it.Rule 335-3-14-.01(1)(d)28. CircumventionNo person shall cause or <strong>permit</strong> the installation or use <strong>of</strong>any device or any means which, without resulting in thereduction in the total amount <strong>of</strong> air contaminant emitted,conceals or dilutes any emission <strong>of</strong> air contaminant whichwould otherwise violate the Division 3 rules and regulations.Rule 335-3-1-.1029. Visible EmissionsUnless otherwise specified in the Unit Specific provisos <strong>of</strong>this <strong>permit</strong>, any source <strong>of</strong> particulate emissions shall notdischarge more than one 6-minute average opacity greaterthan 20% in any 60-minute period. At no time shall anysource discharge a 6-minute average opacity <strong>of</strong> particulateemissions greater than 40%. Opacity will be determined by40 CFR Part 60, Appendix A, Method 9, unless otherwisespecified in the Unit Specific provisos <strong>of</strong> this <strong>permit</strong>.Rule 335-3-4-.01(1)30. Fuel-Burning Equipment(a) Unless otherwise specified in the Unit Specific provisos<strong>of</strong> this <strong>permit</strong>, no fuel-burning equipment may15Rule 335-3-4-.03


GENERAL PERMIT PROVISOSFederally Enforceable ProvisosRegulationsdischarge particulate emissions in excess <strong>of</strong> theemissions specified in Part 335-3-4-.03.(b) Unless otherwise specified in the Unit Specific provisos<strong>of</strong> this <strong>permit</strong>, no fuel-burning equipment maydischarge sulfur dioxide emissions in excess <strong>of</strong> theemissions specified in Part 335-3-5-.01.Rule 335-3-5-.0131. Process Industries – GeneralUnless otherwise specified in the Unit Specific provisos <strong>of</strong>this <strong>permit</strong>, no process may discharge particulate emissionsin excess <strong>of</strong> the emissions specified in Part 335-3-4-.04.32. Averaging Time for Emission LimitsRule 335-3-4-.04Rule 335-3-1-.05Unless otherwise specified in the <strong>permit</strong>, the averaging timefor the emission limits listed in this <strong>permit</strong> shall be thenominal time required by the specific test method16


SUMMARY PAGE FOR WOODWORKING OPERATIONS AND CARPENTRY SHOPSPermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationB3615-1 Woodworking Operation with Cyclone PM See GeneralProvisosB3615-1 Woodworking Operation with Cyclone Opacity See GeneralProvisosB3775N-1 Woodworking Operation with Cyclone PM See GeneralProvisosB3775N-1 Woodworking Operation with Cyclone Opacity See GeneralProvisosB5412-1 Carpentry Shop with Cyclone PM See GeneralProvisosB5412-1 Carpentry Shop with Cyclone Opacity See GeneralProvisosRule 335-3-4-.04(1)Rule 335-3-4-.01(1)Rule 335-3-4-.04(1)Rule 335-3-4-.01(1)Rule 335-3-4-.04(1)Rule 335-3-4-.01(1)17


PROVISOS FOR WOODWORKING OPERATIONS AND CARPENTRY SHOPSFederally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.Rule 335-3-16-.03Emission Standards1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ACompliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.2. Method 5 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> particulate matteremissions.Rule 335-3-1-.05Rule 335-3-1-.05Emission Monitoring1. As an indicator <strong>of</strong> compliance with the particulate matterand opacity emission limits, weekly visual observations <strong>of</strong>the stacks associated with each unit shall be conducted bypersonnel certified in accordance with 40 CFR Part 60,Appendix A, Method 9. If visible emissions greater than 10percent are observed, the facility shall investigate andinitiate any necessary corrective action within 4 hours.After any corrective actions, an additional observation shallbe performed in order to verify that emissions are reduced tonormal.Rule 335-3-16-.05(c)In the event that a week goes by without the operation <strong>of</strong> aunit, a weekly visual inspection shall not be required.Recordkeeping and Reporting Requirements1. Records <strong>of</strong> the required weekly visual inspections shall bemaintained and should be readily available for inspection fora period <strong>of</strong> five years. These records shall include the dateand results <strong>of</strong> the visual inspections.Rule 335-3-16-.05(c)During weeks that a unit is not in operation and a weeklyvisible observation is not required, it shall be recorded thatthe unit was not in operation.18


SUMMARY PAGE FOR GASOLINE DISPENSING FACILITIES – STAGE 1PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit Regulation3234-A AAFES Shoppette – 12,000 GallonUnderground Gasoline Storage Tank3234-B AAFES Shoppette – 12,000 GallonUnderground Gasoline Storage Tank3234-C AAFES Shoppette – 12,000 GallonUnderground Gasoline Storage Tank3639-A Government Vehicle Service Station –8,000 Gallon Aboveground GasolineStorage Tank3639-B Government Vehicle Service Station –8,000 Gallon Aboveground GasolineStorage Tank4828 RSA Flying Club – 6,000 GallonAboveground Gasoline Storage TankVOC N/A Rule 335-3-6-.07VOC N/A Rule 335-3-6-.07VOC N/A Rule 335-3-6-.07VOC N/A Rule 335-3-6-.07VOC N/A Rule 335-3-6-.07VOC N/A Rule 335-3-6-.0719


PROVISOS FOR GASOLINE DISPENSING FACILITIES – STAGE 1Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-6-.07, “Gasoline DispensingFacilities – Stage 1”.Rule 335-3-16-.03Rule 335-3-6-.07Emission Standards1. The Permittee shall not transfer, cause, or allow the transfer<strong>of</strong> gasoline from any gasoline tank truck into this unitunless the tank is equipped with a submerged fill pipe andthe vapors displaced from the storage tank during filling areprocessed by a vapor control system in accordance withADEM Admin. Code R. 335-3-6-.07(3).2. The Permittee shall not <strong>permit</strong> the transfer <strong>of</strong> gasolinebetween a gasoline tank truck and this unit unless thegasoline tank truck complies with ADEM Admin. Code R.335-3-6-.20 and the vapor control system is connected andoperating in accordance with ADEM Admin. Code R. 335-3-6-.07(4).3. The Permittee shall not cause or allow gasoline to be spilled,discarded in sewers, stored in open containers, or handledin any other manner that would result in evaporation <strong>of</strong> thegasoline to the atmosphereRule 335-3-6-.07(3)Rule 335-3-6-.07(5)(a)Rule 335-3-6-.07(6)Compliance and Performance Test Methods and Procedures1. In the event that testing is required by the <strong>Department</strong>, thePermittee shall demonstrate compliance with the emissionstandards above by following procedures outlined in Section12 <strong>of</strong> ADEM Admin. Code R. 335-3-6-.16, “Testing andMonitoring Procedures for Leaks from Gasoline Tank Trucksand Vapor Collection Systems”.Rule 335-3-6-.16(12)Emission Monitoring1. The Permittee shall inspect this unit during each loadingand unloading for visible liquid leaks.Rule 335-3-16-.0520


Federally Enforceable ProvisosRegulationsRecordkeeping and Reporting Requirements1. The Permittee shall maintain written records <strong>of</strong> the monthlythroughput quantities in gallons in these units for aminimum <strong>of</strong> five (5) years after the date on which thedocuments were made. These records will be madeavailable to the <strong>Department</strong> upon requestRule 335-3-6-.07(5)(b& c)21


SUMMARY PAGE FOR REMEDIATION SYSTEMSPermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationRSA-13-1 Remediation System – Air Stripper VOC N/A N/ARSA-13-1 Remediation System – Air Stripper Trichloroethylene(TCE)N/AN/ARSA-14-1Remediation System – CarbonAbsorberVOC N/A N/ARSA-14-1Remediation System – CarbonAbsorberTrichloroethylene(TCE)N/AN/ARSA-14-1Remediation System – CarbonAbsorberMethyleneChlorideN/AN/ARSA-95/96Remediation System – CarbonAbsorberVOC N/A N/ARSA-95/96Remediation System – CarbonAbsorberTrichloroethylene(TCE)N/AN/ARSA-142Remediation System – CarbonAbsorberVOC N/A N/ARSA-142Remediation System – CarbonAbsorberTrichloroethylene(TCE)N/AN/A22


PROVISOS FOR REMEDIATION SYSTEMSFederally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.Rule 335-3-16-.03Emission Standards1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ACompliance and Performance Test Methods and Procedures1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/AEmission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/A23


SUMMARY PAGE FOR SURFACE COATING OPERATIONSPermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationB3634B3634B3634Vehicle Maintenance Shop withparticulate filtersVehicle Maintenance Shop withparticulate filtersVehicle Maintenance Shop withparticulate filtersPM E = 3.59P 0.62 SIPVOC N/A N/AHAP N/A N/AB3775 Paint Booth with particulate filters PM E = 3.59P 0.62 SIPB3775 Paint Booth with particulate filters VOC N/A N/AB3775 Paint Booth with particulate filters HAP N/A N/AB4770B4770B4770B4832B4832B4832B5494B5494B5494Touch-up Paint Shop Paint Boothwith particulate filtersTouch-up Paint Shop Paint Boothwith particulate filtersTouch-up Paint Shop Paint Boothwith particulate filtersMissile Test Facility Paint Booth withparticulate filtersMissile Test Facility Paint Booth withparticulate filtersMissile Test Facility Paint Booth withparticulate filtersTouch-up Paint Shop Paint Boothwith particulate filtersTouch-up Paint Shop Paint Boothwith particulate filtersTouch-up Paint Shop Paint Boothwith particulate filtersPM E = 3.59P 0.62 SIPVOC N/A N/AHAP N/A N/APM E = 3.59P 0.62 SIPVOC N/A N/AHAP N/A N/APM E = 3.59P 0.62 SIPVOC N/A N/AHAP N/A N/AB7103 Paint Booth with particulate filters PM E = 3.59P 0.62 SIPB7103 Paint Booth with particulate filters VOC N/A N/AB7103 Paint Booth with particulate filters HAP N/A N/A24


B7290B7290B7290Pre-Flight Evaluation Lab Paint Boothwith particulate filtersPre-Flight Evaluation Lab Paint Boothwith particulate filtersPre-Flight Evaluation Lab Paint Boothwith particulate filtersPM E = 3.59P 0.62 SIPVOC N/A N/AHAP N/A N/A25


PROVISOS FOR SURFACE COATING OPERATIONSFederally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.Rule 335-3-16-.03Emission Standards1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ACompliance and Performance Test Methods and Procedures1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/AEmission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/A26


SUMMARY PAGE FOR FUGITIVE EMISSION SOURCESPermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationOB/OD Open Burning and Open Detonation PM N/A N/AOB/OD Open Burning and Open Detonation NOX N/A N/AOB/OD Open Burning and Open Detonation CO N/A N/AOB/OD Open Burning and Open Detonation HAPs N/A N/AWater TreatmentPlants 1, 2, & 3Water Treatment Plants HAPs N/A N/ATest Areas 1, 3, 4,5, & 6Test Areas 1, 3, 4,5, & 6Test Areas 1, 3, 4,5, & 6Test Areas 1, 3, 4,5, & 6Test Areas 1, 3, 4,5, & 6Areas for test firing <strong>of</strong> missiles,rockets, slugs, and other weaponryAreas for test firing <strong>of</strong> missiles,rockets, slugs, and other weaponryAreas for test firing <strong>of</strong> missiles,rockets, slugs, and other weaponryAreas for test firing <strong>of</strong> missiles,rockets, slugs, and other weaponryAreas for test firing <strong>of</strong> missiles,rockets, slugs, and other weaponryPM N/A N/ASO2 N/A N/ACO N/A N/AVOCs N/A N/AHAPs N/A N/A27


PROVISOS FOR FUGITIVE EMISSION SOURCESFederally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.Rule 335-3-16-.03Emission Standards1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ACompliance and Performance Test Methods and Procedures1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/AEmission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/A28


SUMMARY PAGE FOR ENGINE TESTINGPermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationB7146B7146B7146B7146B7146Unmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationPM N/A N/ASO2 N/A N/ANOX N/A N/ACO N/A N/AVOC N/A N/AB7146Unmanned Aircraft Engine Test CellOperationOpacitySee GeneralProvisosRule 335-3-4-.01(1)B7151 Turbo Jet Engine Test Cell Operation PM N/A N/AB7151 Turbo Jet Engine Test Cell Operation SO2 N/A N/AB7151 Turbo Jet Engine Test Cell Operation NOX N/A N/AB7151 Turbo Jet Engine Test Cell Operation CO N/A N/AB7151 Turbo Jet Engine Test Cell Operation VOC N/A N/AB7151 Turbo Jet Engine Test Cell Operation Opacity See GeneralProvisosRule 335-3-4-.01(1)B7158B7158B7158B7158B7158Unmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationUnmanned Aircraft Engine Test CellOperationPM N/A N/ASO2 N/A N/ANOX N/A N/ACO N/A N/AVOC N/A N/AB7158Unmanned Aircraft Engine Test CellOperationOpacitySee GeneralProvisosRule 335-3-4-.01(1)29


B7164 Turbo Jet Engine Test Cell Operation PM N/A N/AB7164 Turbo Jet Engine Test Cell Operation SO2 N/A N/AB7164 Turbo Jet Engine Test Cell Operation NOX N/A N/AB7164 Turbo Jet Engine Test Cell Operation CO N/A N/AB7164 Turbo Jet Engine Test Cell Operation VOC N/A N/AB7164 Turbo Jet Engine Test Cell Operation Opacity See GeneralProvisosRule 335-3-4-.01(1)30


PROVISOS FOR ENGINE TESTINGFederally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.Rule 335-3-16-.03Emission Standards1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ACompliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.Rule 335-3-1-.05Emission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/A31


SUMMARY PAGE FOR SMALL NATURAL GAS BOILERS (APPENDIX A)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix ASee Appendix ASee Appendix ASee Appendix ASee Appendix ASmall Natural Gas Boilers (less than10 MMBtu/hr)Small Natural Gas Boilers (less than10 MMBtu/hr)Small Natural Gas Boilers (less than10 MMBtu/hr)Small Natural Gas Boilers (less than10 MMBtu/hr)Small Natural Gas Boilers (less than10 MMBtu/hr)PM E = 1.38(H) -0.44 Rule 335-3-4-.03SO2 Natural Gas Only Rule 335-3-14-.04(PSD Avoidance)NOX N/A N/ACO N/A N/AVOC N/A N/ASee Appendix ASmall Natural Gas Boilers (less than10 MMBtu/hr)OpacitySee GeneralProvisosRule 335-3-4-.01(1)32


PROVISOS FOR SMALL NATURAL GAS BOILERS (APPENDIX A)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart DDDDD, “National EmissionStandards for Hazardous Air Pollutants for Major Sources:Industrial, Commercial, and Institutional Steam GeneratingUnits”.3. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 63, "General Provisions" as listedin Table 10 <strong>of</strong> Subpart DDDDD.4. All new or reconstructed boilers (constructed orreconstructed after June 4, 2010) must be in compliancewith the applicable requirements <strong>of</strong> 40 CFR Part 63 SubpartDDDDD by January 31, 2013 or upon startup <strong>of</strong> the boiler,whichever is later.5. All existing boilers (constructed before June 4, 2010) mustbe in compliance with the applicable requirements <strong>of</strong> 40CFR Part 63 Subpart DDDDD no later than January 31,2016.Emission StandardsRule 335-3-16-.0340 CFR Part 63Subpart DDDDD40 CFR Part 63Subpart DDDDD40 CFR §63.7495(a)40 CFR §63.7495(b)1. These sources shall combust natural gas only. Rule 335-3-14-.04(PSD Avoidance)2. The Permittee must operate and maintain these sources, atall times, in a manner consistent with safety and good airpollution control practices for minimizing emissions.Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.2. Method 5 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> particulate matteremissions.3. Method 6 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> sulfur dioxideemissions.40 CFR §63.7500(a)(3)Rule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.0533


Federally Enforceable ProvisosRegulationsEmission Monitoring1. The Permittee must conduct a one-time energy assessment<strong>of</strong> each existing boiler (constructed before June 4, 2010)performed by a qualified energy assessor. The energyassessment must include the following with extent <strong>of</strong> theevaluation for items a to e appropriate for the on-sitetechnical hours list in §63.7575:(a) A visual inspection <strong>of</strong> the boiler or process heatersystem.(b) An evaluation <strong>of</strong> operating characteristics <strong>of</strong> the boileror process heater systems, specifications <strong>of</strong> energyusing systems, operating and maintenanceprocedures, and unusual operating constraints.(c) An inventory <strong>of</strong> major energy use systems consumingenergy from affected boilers and process heaters andwhich are under the control <strong>of</strong> the boiler/processheater owner/operator.(d) A review <strong>of</strong> available architectural and engineeringplans, facility operation and maintenance proceduresand logs, and fuel usage.(e) A review <strong>of</strong> the facility’s energy management practicesand provide recommendations for improvementsconsistent with the definition <strong>of</strong> energy managementpractices, if identified.(f) A list <strong>of</strong> cost-effective energy conservation measuresthat are within the facility’s control.(g) A list <strong>of</strong> the energy savings potential <strong>of</strong> the energyconservation measure identified.(h) A comprehensive report detailing the ways to improveefficiency, the cost <strong>of</strong> specific improvements, benefits,and the time frame for recouping those investments.2. The Permittee must conduct a tune-up <strong>of</strong> each boiler with aheat input capacity <strong>of</strong> less than 5 MMBtu/hr every 5 yearsbased on the requirements in §63.7540(a)(10)(i) through§63.7540(a)(10)(vi).3. The Permittee must conduct biennial tune-ups <strong>of</strong> each boilerwith a heat input capacity <strong>of</strong> less than 10 MMBtu/hr butgreater than 5 MMBtu/hr based on the requirements in§63.7540(a)(10)(i) through §63.7540(a)(10)(vi).4. If a boiler is not operating on the required date for a tuneup,the tune-up must be conducted within one week <strong>of</strong>startup.40 CFR Part 63Subpart DDDDD,Table 340 CFR §63.7540(a)(12)40 CFR §63.7540(a)(11)40 CFR §63.7540(a)(13)Recordkeeping and Reporting Requirements1. The Permittee must submit a biennial or 5-year compliancereport as required by §63.7550(b).40 CFR §63.7550(b)34


SUMMARY PAGE FOR SMALL FUEL OIL/DUAL FUEL BOILERS (APPENDIX B)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix BSee Appendix BSee Appendix BSee Appendix BSee Appendix BSmall Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)Small Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)Small Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)Small Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)Small Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)PM E = 1.38(H) -0.44 Rule 335-3-4-.03SO2 0.5% sulfur content Rule 335-3-14-.04NOX N/A N/ACO N/A N/AVOC N/A N/ASee Appendix BSmall Fuel Oil/Dual Fuel Boilers (lessthan 10 MMBtu/hr)OpacitySee GeneralProvisosRule 335-3-4-.01(1)35


PROVISOS FOR SMALL FUEL OIL/DUAL FUEL BOILERS (APPENDIX B)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources have enforceable limits in place in order toprevent it from being subject to the provisions <strong>of</strong> ADEMAdmin. Code R. 335-3-14-.04 “Air Permits AuthorizingConstruction in Clean Air Areas [Prevention <strong>of</strong> SignificantDeterioration]”.3. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart DDDDD, “National EmissionStandards for Hazardous Air Pollutants for Major Sources:Industrial, Commercial, and Institutional Steam GeneratingUnits”.4. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 63, "General Provisions" as listedin Table 10 <strong>of</strong> Subpart DDDDD.5. All new or reconstructed boilers (constructed orreconstructed after June 4, 2010) must be in compliancewith the applicable requirements <strong>of</strong> 40 CFR Part 63 SubpartDDDDD by January 31, 2013 or upon startup <strong>of</strong> the boiler,whichever is later.6. All existing boilers (constructed before June 4, 2010) mustbe in compliance with the applicable requirements <strong>of</strong> 40CFR Part 63 Subpart DDDDD no later than January 31,2016.Emission Standards1. These sources shall burn only natural gas and No. 2 fuel oil.The sulfur content <strong>of</strong> the No. 2 fuel oil shall not exceed 0.5%by weight.2. Boilers B-8028-1, B-8977-1, and B-8977-2 shall consumeno more than a total <strong>of</strong> 1,100,000 gallons <strong>of</strong> No. 2 fuel oil inany consecutive 12-month period.3. Boilers B-7105-1, B-7105-2, B-7291-1, Portable Boiler No.3, and Portable Boiler No. 4 shall consume no more than atotal <strong>of</strong> 1,100,000 gallons <strong>of</strong> No. 2 fuel oil in any consecutive12-month period.4. The Permittee must operate and maintain these sources, atall times, in a manner consistent with safety and good airpollution control practices for minimizing emissions.Rule 335-3-16-.03Rule 335-3-14-.0440 CFR Part 63Subpart DDDDD40 CFR Part 63Subpart DDDDD40 CFR §63.7495(a)40 CFR §63.7495(b)Rule 335-3-14-.04Rule 335-3-14-.04(Anti-PSD)Rule 335-3-14-.04(Anti-PSD)40 CFR §63.4500(a)(3)36


Federally Enforceable ProvisosRegulationsCompliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.2. Method 5 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> particulate matteremissions.3. The sulfur content <strong>of</strong> the fuel oil delivered to the boilersshall be measured in accordance with ASTM D129-64 or analternative method approved by the <strong>Department</strong>.Rule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.05Emission Monitoring1. The Permittee must conduct a one-time energy assessment<strong>of</strong> each existing boiler (constructed before June 4, 2010)performed by a qualified energy assessor. The energyassessment must include the following with extent <strong>of</strong> theevaluation for items a to e appropriate for the on-sitetechnical hours list in §63.7575:(a) A visual inspection <strong>of</strong> the boiler or process heatersystem.(b) An evaluation <strong>of</strong> operating characteristics <strong>of</strong> the boileror process heater systems, specifications <strong>of</strong> energyusing systems, operating and maintenanceprocedures, and unusual operating constraints.(c) An inventory <strong>of</strong> major energy use systems consumingenergy from affected boilers and process heaters andwhich are under the control <strong>of</strong> the boiler/processheater owner/operator.(d) A review <strong>of</strong> available architectural and engineeringplans, facility operation and maintenance proceduresand logs, and fuel usage.(e) A review <strong>of</strong> the facility’s energy management practicesand provide recommendations for improvementsconsistent with the definition <strong>of</strong> energy managementpractices, if identified.(f) A list <strong>of</strong> cost-effective energy conservation measuresthat are within the facility’s control.(g) A list <strong>of</strong> the energy savings potential <strong>of</strong> the energyconservation measure identified.(h) A comprehensive report detailing the ways to improveefficiency, the cost <strong>of</strong> specific improvements, benefits,and the time frame for recouping those investments.2. The Permittee must conduct a tune-up <strong>of</strong> each boiler with aheat input capacity <strong>of</strong> less than 5 MMBtu/hr every 5 yearsbased on the requirements in §63.7540(a)(10)(i) through§63.7540(a)(10)(vi).40 CFR Part 63Subpart DDDDDD,Table 340 CFR §63.7540(a)(12)37


Federally Enforceable Provisos3. The Permittee must conduct biennial tune-ups <strong>of</strong> each boilerwith a heat input capacity <strong>of</strong> less than 10 MMBtu/hr butgreater than 5 MMBtu/hr based on the requirements in§63.7540(a)(10)(i) through §63.7540(a)(10)(vi).4. If a boiler is not operating on the required date for a tuneup,the tune-up must be conducted within one week <strong>of</strong>startup.5. Periodic inspections <strong>of</strong> each unit with a heat input capacity<strong>of</strong> greater than 2.5 MMBtu/hr shall be performed once everyyear to include inspections <strong>of</strong> tubes, burners, and controlvalves, to ensure the boilers operate as designed.6. Daily visual observations <strong>of</strong> the stacks associated with eachunit with a heat input capacity <strong>of</strong> greater than 2.5MMBtu/hr shall be conducted by personnel certified inaccordance with 40 CFR 60, Appendix A, Method 9, if fuelsother than natural gas are being utilized. If any visibleemissions are observed, corrective action must be taken.Regulations40 CFR §63.7540(a)(11)40 CFR §63.7540(a)(13)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)Recordkeeping and Reporting Requirements1. The Permittee must submit a biennial or 5-year compliancereport as required by §63.7550(b).2. Records <strong>of</strong> the sulfur content <strong>of</strong> the fuel oil combusted mustbe kept in a form suitable for inspection and shall be madeavailable upon request. These records shall be retained forat least five years following the date <strong>of</strong> generation.3. Records <strong>of</strong> the required daily visual observations shall bekept in a form suitable for inspection and shall be madeavailable upon request. These records shall include the dateand results <strong>of</strong> the visual observation. If any visibleemissions are observed, the records shall include the dateand time <strong>of</strong> the initial observation, a description <strong>of</strong> thecorrective actions taken, the date and time <strong>of</strong> the initialcorrective action attempt, and the results <strong>of</strong> the follow-upobservation. These records shall be retained for at least fiveyears following the date <strong>of</strong> generation.4. Records <strong>of</strong> boiler inspections and maintenance performedshall be maintained for a period <strong>of</strong> at least five yearsfollowing the inspection or maintenance.5. Records <strong>of</strong> the 12-month rolling total <strong>of</strong> fuel oil consumptionfor boilers B-8028-1, B-8977-1, and B-8977-2 must be keptin a form suitable for inspection and available upon request.These records shall be retained for at least five yearsfollowing the date <strong>of</strong> generation.40 CFR §63.7550(b)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)38


Federally Enforceable Provisos6. Records <strong>of</strong> the 12-month rolling total <strong>of</strong> fuel oil consumptionfor boilers B-7105-1, B-7105-2, B-7291-1, Portable BoilerNo. 3, and Portable Boiler No. 4 must be kept in a formsuitable for inspection and available upon request. Theserecords shall be retained for at least five years following thedate <strong>of</strong> generation.RegulationsRule 335-3-16-.05(c)39


SUMMARY PAGE FOR LARGE NATURAL GAS BOILERS (APPENDIX C)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix CSee Appendix CSee Appendix CSee Appendix CSee Appendix CLarge Natural Gas Boilers (greaterthan 10 MMBtu/hr)Large Natural Gas Boilers (greaterthan 10 MMBtu/hr)Large Natural Gas Boilers (greaterthan 10 MMBtu/hr)Large Natural Gas Boilers (greaterthan 10 MMBtu/hr)Large Natural Gas Boilers (greaterthan 10 MMBtu/hr)PM E = 1.38(H) -0.44 Rule 335-3-4-.03SO2 Natural Gas Only Rule 335-3-14-.04(PSD Avoidance)NOX N/A N/ACO N/A N/AVOC N/A N/ASee Appendix CLarge Natural Gas Boilers (greaterthan 10 MMBtu/hr)OpacitySee GeneralProvisosRule 335-3-4-.01(1)40


PROVISOS FOR LARGE NATURAL GAS BOILERS (APPENDIX C)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 60 Subpart Dc, “Standards <strong>of</strong> Performance forSmall Industrial-Commercial-Institutional SteamGenerating Units”.3. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart DDDDD, “National EmissionStandards for Hazardous Air Pollutants for Major Sources:Industrial, Commercial, and Institutional Steam GeneratingUnits”.4. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 63, "General Provisions" as listedin Table 10 <strong>of</strong> Subpart DDDDD.5. All new or reconstructed boilers (constructed orreconstructed after June 4, 2010) must be in compliancewith the applicable requirements <strong>of</strong> 40 CFR Part 63 SubpartDDDDD by January 31, 2013 or upon startup <strong>of</strong> the boiler,whichever is later.6. All existing boilers (constructed before June 4, 2010) mustbe in compliance with the applicable requirements <strong>of</strong> 40CFR Part 63 Subpart DDDDD no later than January 31,2016.Emission StandardsRule 335-3-16-.0340 CFR Part 60Subpart Dc40 CFR Part 63Subpart DDDDD40 CFR Part 63Subpart DDDDD40 CFR §63.7495(a)40 CFR §63.7495(b)1. These sources shall burn natural gas only. Rule 335-3-14-.04(PSD Avoidance)2. The Permittee must operate and maintain these sources, atall times, in a manner consistent with safety and good airpollution control practices for minimizing emissions.40 CFR §63.7500(a)(3)Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.2. Method 5 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> particulate matteremissions.Rule 335-3-1-.05Rule 335-3-1-.0541


Federally Enforceable Provisos3. Method 6 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> sulfur dioxideemissions.RegulationsRule 335-3-1-.05Emission Monitoring1. The Permittee must conduct a one-time energy assessment<strong>of</strong> each existing boiler (constructed before June 4, 2010)performed by a qualified energy assessor. The energyassessment must include the following with extent <strong>of</strong> theevaluation for items a to e appropriate for the on-sitetechnical hours list in §63.7575:40 CFR Part 63Subpart DDDDD,Table 3(a) A visual inspection <strong>of</strong> the boiler or process heatersystem.(b) An evaluation <strong>of</strong> operating characteristics <strong>of</strong> the boileror process heater systems, specifications <strong>of</strong> energyusing systems, operating and maintenanceprocedures, and unusual operating constraints.(c) An inventory <strong>of</strong> major energy use systems consumingenergy from affected boilers and process heaters andwhich are under the control <strong>of</strong> the boiler/processheater owner/operator.(d) A review <strong>of</strong> available architectural and engineeringplans, facility operation and maintenance proceduresand logs, and fuel usage.(e) A review <strong>of</strong> the facility’s energy management practicesand provide recommendations for improvementsconsistent with the definition <strong>of</strong> energy managementpractices, if identified.(f) A list <strong>of</strong> cost-effective energy conservation measuresthat are within the facility’s control.(g) A list <strong>of</strong> the energy savings potential <strong>of</strong> the energyconservation measure identified.(h) A comprehensive report detailing the ways to improveefficiency, the cost <strong>of</strong> specific improvements, benefits,and the time frame for recouping those investments.2. The Permittee must conduct annual tune-ups <strong>of</strong> each boilerbased on the requirements in §63.7540(a)(10)(i) through§63.7540(a)(10)(vi).3. If a boiler is not operating on the required date for a tuneup,the tune-up must be conducted within one week <strong>of</strong>startup.4. Periodic inspections <strong>of</strong> these units shall be performed onceevery year to include inspections <strong>of</strong> tubes, burners, andcontrol valves, to ensure the boilers operate as designed.40 CFR §63.7540(a)(10)40 CFR §63.7540(a)(13)Rule 335-3-16-.05(c)42


Federally Enforceable ProvisosRegulationsRecordkeeping and Reporting Requirements1. The amount <strong>of</strong> fuel combusted each day in each unit shallbe recorded.2. Records <strong>of</strong> the daily fuel usage must be kept in a permanentform suitable for inspection and this data shall be retainedfor at least two years.3. The Permittee must submit an annual compliance report asrequired by §63.7550(b).4. Records <strong>of</strong> the boiler inspections and maintenanceperformed shall be maintained for a period <strong>of</strong> at least fiveyears following the inspection or maintenance.40 CFR §60.48c(g)40 CFR §60.48c(i)40 CFR §63.7550(d)Rule 335-3-16-.05(c)43


SUMMARY PAGE FOR LARGE FUEL OIL/DUAL FUEL BOILERS (APPENDIX D)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix DLarge Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)PM E = 1.38(H) -0.44 Rule 335-3-4-.03See Appendix DLarge Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Filterable PM0.0079 lb/MMBtu<strong>of</strong> heat input40 CFR Part 63Subpart DDDDDSee Appendix DSee Appendix DSee Appendix DSee Appendix DLarge Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Large Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Large Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Large Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)SO2 0.5% sulfur content Rule 335-3-14-.04NOX N/A N/ACO 130 ppm by volume 40 CFR Part 63Subpart DDDDDVOC N/A N/ASee Appendix DLarge Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)HCl0.0011 lb/MMBtu<strong>of</strong> heat input40 CFR Part 63Subpart DDDDDSee Appendix DSee Appendix DLarge Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Large Fuel Oil/Dual Fuel Boilers(greater than 10 MMBtu/hr)Hg 2.0 x 10 -6lb/MMBtu <strong>of</strong> heatinputOpacitySee GeneralProvisos40 CFR Part 63Subpart DDDDDRule 335-3-4-.01(1)44


PROVISOS FOR LARGE FUEL OIL/DUAL FUEL BOILERS (APPENDIX D)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources have enforceable limits in place in order toprevent it from being subject to the provisions <strong>of</strong> ADEMAdmin. Code R. 335-3-14-.04 “Air Permits AuthorizingConstruction in Clean Air Areas [Prevention <strong>of</strong> SignificantDeterioration]”.3. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 60 Subpart Dc, “Standards <strong>of</strong> Performance forSmall Industrial-Commercial-Institutional SteamGenerating Units”.4. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart DDDDD, “National EmissionStandards for Hazardous Air Pollutants for Major Sources:Industrial, Commercial, and Institutional Steam GeneratingUnits”.5. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 63, "General Provisions" as listedin Table 10 <strong>of</strong> Subpart DDDDD.6. All new or reconstructed boilers (constructed orreconstructed after June 4, 2010) must be in compliancewith the applicable requirements <strong>of</strong> 40 CFR Part 63 SubpartDDDDD by January 31, 2013 or upon startup <strong>of</strong> the boiler,whichever is later.7. All existing boilers (constructed before June 4, 2010) mustbe in compliance with the applicable requirements <strong>of</strong> 40CFR Part 63 Subpart DDDDD no later than January 31,2016.Emission Standards1. These units shall burn only natural gas or No. 2 fuel oilonly. The sulfur content <strong>of</strong> the No. 2 fuel oil shall notexceed 0.5% by weight.2. Boilers B-7105-1, B-7105-2, B-7291-1, Portable Boiler No.3, and Portable Boiler No. 4 shall consume no more than atotal <strong>of</strong> 1,100,000 gallons <strong>of</strong> No. 2 fuel oil in any consecutive12-month period.3. The Permittee must operate and maintain these sources, atall times, in a manner consistent with safety and good airRule 335-3-16-.03Rule 335-3-14-.0440 CFR Part 60Subpart Dc40 CFR Part 60Subpart DDDDD40 CFR Part 60Subpart DDDDD40 CFR §63.7495(a)40 CFR §63.7495(b)Rule 335-3-14-.04Rule 335-3-14-.04(Anti-PSD)40 CFR §63.7500(a)(3)45


Federally Enforceable Provisospollution control practices for minimizing emissions.4. The emissions from each boiler must not exceed 0.0079lb/MMBtu <strong>of</strong> heat input <strong>of</strong> Filterable PM or 0.000062lb/MMBtu <strong>of</strong> heat input <strong>of</strong> TSM, except during startup andshutdown.Regulations40 CFR §63.7500(a)(1)& Table 25. The emissions from each boiler must not exceed 130 ppm <strong>of</strong>CO by volume on a dry basis corrected to 3% oxygen, exceptduring startup and shutdown.6. The emissions from each boiler must not exceed 0.0011lb/MMBtu <strong>of</strong> heat input <strong>of</strong> HCl, except during startup andshutdown.7. The emissions from each boiler must not exceed 2.0 X 10 -6lb/MMBtu <strong>of</strong> heat input <strong>of</strong> Hg, except during startup andshutdown.40 CFR §63.7500(a)(1)& Table 240 CFR §63.7500(a)(1)& Table 240 CFR §63.7500(a)(1)& Table 2Compliance and Performance Test Methods and Procedures1. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart DDDDD, “National EmissionsStandards for Hazardous Air Pollutants for Major Sources:Industrial, Commercial, and Institutional Boilers andProcess Heaters”, to include the testing and compliancedemonstration standards in §63.7515, §63.7520, §63.7521,Table 5, and Table 6.2. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.3. Method 5 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> particulate matteremissions.4. Method 29 <strong>of</strong> 40 CFR <strong>of</strong> 40 CFR (Latest Edition) Part 60,Appendix A shall be used in the determination <strong>of</strong> totalselected metals (TSM) emissions.5. Method 26 or 26A <strong>of</strong> 40 CFR (Latest Edition) Part 60,Appendix A shall be used in the determination <strong>of</strong> HClemissions.6. Method 29, 30A, or 30B <strong>of</strong> 40 CFR (Latest Edition) Part 60,Appendix A shall be used in the determination <strong>of</strong> mercury(Hg) emissions7. Method 10 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> CO emissions.40 CFR Part 63Subpart DDDDDRule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.05Rule 335-3-1-.0546


Federally Enforceable Provisos8. The sulfur content <strong>of</strong> the fuel oil delivered to the boilersshall be measured in accordance with ASTM D129-64 or analternative method approved by the <strong>Department</strong>RegulationsRule 335-3-1-.05Emission Monitoring1. The Permittee must conduct a one-time energy assessment<strong>of</strong> each existing boiler (constructed before June 4, 2010)performed by a qualified energy assessor. The energyassessment must include the following with extent <strong>of</strong> theevaluation for items a to e appropriate for the on-sitetechnical hours list in §63.7575:(a) A visual inspection <strong>of</strong> the boiler or process heatersystem.(b) An evaluation <strong>of</strong> operating characteristics <strong>of</strong> the boileror process heater systems, specifications <strong>of</strong> energyusing systems, operating and maintenanceprocedures, and unusual operating constraints.(c) An inventory <strong>of</strong> major energy use systems consumingenergy from affected boilers and process heaters andwhich are under the control <strong>of</strong> the boiler/processheater owner/operator.(d) A review <strong>of</strong> available architectural and engineeringplans, facility operation and maintenance proceduresand logs, and fuel usage.(e) A review <strong>of</strong> the facility’s energy management practicesand provide recommendations for improvementsconsistent with the definition <strong>of</strong> energy managementpractices, if identified.(f) A list <strong>of</strong> cost-effective energy conservation measuresthat are within the facility’s control.(g) A list <strong>of</strong> the energy savings potential <strong>of</strong> the energyconservation measure identified.(h) A comprehensive report detailing the ways to improveefficiency, the cost <strong>of</strong> specific improvements, benefits,and the time frame for recouping those investments.2. The Permittee must conduct annual tune-ups <strong>of</strong> each boilerbased on the requirements in §63.7540(a)(10)(i) through§63.7540(a)(10)(vi).3. If a boiler is not operating on the required date for a tuneup,the tune-up must be conducted within one week <strong>of</strong>startup.40 CFR Part 60Subpart DDDDDTable 340 CFR §63.7540(a)(10)40 CFR §63.7540(a)(13)47


Federally Enforceable Provisos4. The Permittee must conduct annual performance tests todemonstrate compliance with the emission limits asrequired by §63.7515(a). If the performance tests for a givenpollutant for at least 2 consecutive years show emissions areat or below 75% <strong>of</strong> the emission limit, and there are nochanges in the operation or control equipment the Permitteemay conduct performance tests for the pollutant every thirdyear. Each such performance test must be conducted nomore than 37 months after the previous performance test.5. The Permittee may demonstrate compliance with themercury (Hg), HCl, or TSM based on fuel analysis. ThePermittee must conduct monthly fuel analysis according to§63.7521 for each type <strong>of</strong> fuel burned and maintainoperating limit. If each consecutive monthly fuel analysesdemonstrates 75% or less <strong>of</strong> the compliance level, thePermittee may decrease the fuel analysis frequency toquarterly for the fuel.6. Daily visual observations <strong>of</strong> the stacks associated with theseunits shall be conducted by personnel certified inaccordance with 40 CFR 60, Appendix A, Method 9, if fuelsother than natural gas are being utilized. If any visibleemissions are observed, corrective action must be taken.Regulations40 CFR §63.7515(a) &§63.7515(b)40 CFR §63.7515(e) &Table 8Rule 335-3-16-.05(c)Recordkeeping and Reporting Requirements1. The amount <strong>of</strong> fuel combusted each day in each unit shallbe recorded.2. Records <strong>of</strong> the daily fuel usage must be kept in a permanentform suitable for inspection and this data shall be retainedfor at least two years.3. The Permittee shall maintain files <strong>of</strong> all information(including all reports and notifications) required by 40 CFRPart 63 Subpart DDDDD for at least five (5) years followingthe date <strong>of</strong> each occurrence, measurement, maintenance,corrective action, report, or record including the followingrecords for each boiler:40 CFR §60.48c(g)40 CFR §60.48c(i)40 CFR §63.7555(a) A copy <strong>of</strong> each notification and report submitted tocomply with this subpart.(b) Records <strong>of</strong> performance tests, fuel analyses, or othercompliance demonstrations and performanceevaluations.(c) Records required by Table 8 <strong>of</strong> this subpart includingrecords <strong>of</strong> all monitoring data and calculated averagesfor applicable operating limits to show continuouscompliance with each emission limit and operatinglimit that applies to the boilers.(d) Records <strong>of</strong> monthly fuel use by each boiler includingthe type <strong>of</strong> fuel(s) and amount(s) used.(e) Copy <strong>of</strong> all calculations and supporting documentation48


Federally Enforceable ProvisosRegulations<strong>of</strong> maximum chlorine, mercury, and/or TSM fuelinput, that were done to demonstrate continuouscompliance with the HCl, mercury, and/or TSMemission limits, respectively.(f) Records that document that the emission in theprevious stack test(s) were less than 75% <strong>of</strong> theapplicable emission limit, and document that was nochange in source operations including fuelcomposition and operation <strong>of</strong> air pollution controlequipment that would cause emissions <strong>of</strong> the relevantpollutant to increase within the past year, if consistentwith §63.7515(b) and (c), the Permittee chooses tostack test less frequently than annually.(g) Records <strong>of</strong> the occurrence and duration <strong>of</strong> eachmalfunction <strong>of</strong> the boiler, or <strong>of</strong> the associated airpollution control and monitoring equipment, andactions taken during the periods <strong>of</strong> malfunction tominimize emissions, including corrective action s torestore the malfunctioning boiler, air pollution control,or monitoring equipment to its normal <strong>of</strong> usualmanner <strong>of</strong> operation.(h) Records <strong>of</strong> the calendar date, time, occurrence, andduration <strong>of</strong> each startup and shutdown.(i) Records <strong>of</strong> the type(s) and amount(s) <strong>of</strong> fuels usedduring each startup and shutdown.4. The Permittee must submit semiannual and annualcompliance reports as required by §63.7550(b). Thecompliance reports must include the required information in§63.7550(c).7. Records <strong>of</strong> the sulfur content <strong>of</strong> the fuel oil combusted mustbe kept in a form suitable for inspection and shall be madeavailable upon request. These records shall be retained forat least five years following the date <strong>of</strong> generation.8. Records <strong>of</strong> the required daily visual observations shall bekept in a form suitable for inspection and shall be madeavailable upon request. These records shall include the dateand results <strong>of</strong> the visual observation. If any visibleemissions are observed, the records shall include the dateand time <strong>of</strong> the initial observation, a description <strong>of</strong> thecorrective actions taken, the date and time <strong>of</strong> the initialcorrective action attempt, and the results <strong>of</strong> the follow-upobservation. These records shall be retained for at least fiveyears following the date <strong>of</strong> generation.9. Records <strong>of</strong> boiler inspections and maintenance performedshall be maintained for a period <strong>of</strong> at least five yearsfollowing the inspection or maintenance.40 CFR §63.7550(b) &§63.7550(c)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)Rule 335-3-16-.05(c)49


Federally Enforceable Provisos10. Reports containing the following information must besubmitted to the <strong>Department</strong> on a semi-annual basis:(a) Calendar dates covered in the reporting period,(b) If compliance with the fuel oil sulfur content limit isdetermined based on certification by the fuel oilsupplier, the report must include the name <strong>of</strong> thesupplier, and a statement from the oil supplier that theoil complies with the specifications under the definition<strong>of</strong> distillate oil in §60.41c. In addition, the report shallinclude a certified statement signed by the owner oroperator <strong>of</strong> the affected facility that the records <strong>of</strong> fuelsupplier certifications submitted represent all <strong>of</strong> thefuel combusted during the reporting period,(c) If compliance with the fuel oil sulfur content limit isdetermined based on shipment fuel sampling, thereport must include each 30-day average sulfur contentcalculated during the reporting period, ending with thelast 30-day period,(d) Any reasons for non-compliance with the fuel oil sulfurcontent limit, and(e) A description <strong>of</strong> any corrective action taken.The semi-annual reports shall be postmarked by the 30 thday following the end <strong>of</strong> the reporting period.11. Records <strong>of</strong> the 12-month rolling total <strong>of</strong> fuel oil consumptionfor boilers B-7105-1, B-7105-2, B-7291-1, Portable BoilerNo. 3, and Portable Boiler No. 4 must be kept in a formsuitable for inspection and available upon request. Theserecords shall be retained for at least five years following thedate <strong>of</strong> generation.RegulationsRule 335-3-16-.05(c)Rule 335-3-16-.05(c)50


SUMMARY PAGE FOR NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORS (APPENDIX E)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix ESee Appendix ENatural Gas Fired Spark IgnitionEmergency GeneratorsNatural Gas Fired Spark IgnitionEmergency GeneratorsPM N/A N/ASO2 N/A N/ASee Appendix ESee Appendix ESee Appendix ENatural Gas Fired Spark IgnitionEmergency GeneratorsNatural Gas Fired Spark IgnitionEmergency GeneratorsNatural Gas Fired Spark IgnitionEmergency GeneratorsNOXCOVOC10 g/HP-hr(25


PROVISOS FOR NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORS (APPENDIX E)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 60 Subpart JJJJ, “Standards <strong>of</strong> Performancefor Stationary Spark Ignition Internal Combustion Engines”.3. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 60, "General Provisions" as listedin Table 3 <strong>of</strong> Subpart JJJJ.Rule 335-3-16-.0340 CFR Part 60Subpart JJJJ40 CFR Part 60Subpart JJJJEmission Standards1. These units are subject to the emission standards listed inTable 1 to 40 CFR Part 60 Subpart JJJJ.2. These units must be certified according to 40 CFR Part 60Subpart JJJJ for the same model year and maximumengine power.3. These units must be installed and configured according tothe manufacturer’s specifications.4. The facility must operate and maintain these unitsaccording to the manufacturer’s written instructions orprocedures developed by the owner or operator that areapproved by the engine manufacturer, over the entire life <strong>of</strong>the engine.5. The Permittee must install a non-resettable hour meter oneach unit.6. These units may be operated for the purpose <strong>of</strong>maintenance checks and readiness testing, provided thatthe tests are recommended by Federal, State or localgovernment, the manufacturer, the vendor, or the insurancecompany associated with the engine. Maintenance checksand readiness testing <strong>of</strong> these units are limited to 100 hoursper year. There is no time limit on the use <strong>of</strong> these units inemergency situations. The owner or operator may petitionthe Administrator for approval <strong>of</strong> additional hours to beused for maintenance checks and readiness testing, but apetition is not required if the owner or operator maintainsrecords indicating that Federal, State, or local standardsrequire maintenance and testing <strong>of</strong> emergency ICE beyond100 hours per year . These units may operate up to 50hours per year in non-emergency situations, but those 505240 CFR §60.4233(d) &§60.4233(e)40 CFR §60.4243(b)40 CFR §60.4243(a)(1)40 CFR §4243(a)(1)40 CFR §60.423740 CFR §60.4243(d)


Federally Enforceable ProvisosRegulationshours are counted towards the 100 hours per year providedfor maintenance and testing. The 50 hours per year for nonemergencysituations cannot be used for peak shaving or togenerate income for a facility to supply power to an electricgrid or otherwise supply non-emergency power as part <strong>of</strong> afinancial arrangement with another entity. Any operationother than emergency operation, maintenance and testing,and operation in non-emergency situations for 50 hours peryear, as <strong>permit</strong>ted in 40 CFR 60 Subpart JJJJ, isprohibited.Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.Rule 335-3-1-.05Emission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. The Permittee shall maintain files <strong>of</strong> all information(including all reports and notifications) required by 40 CFRPart 60 Subpart JJJJ for at least five (5) years following thedate <strong>of</strong> each occurrence, measurement, maintenance,corrective action, report, or record. The following recordsshall be kept:(a) All notifications submitted to comply with SubpartJJJJ and all documentations supporting anynotification.(b) Maintenance conducted on each unit.(c) Documentation from the manufacturer that eachengine is certified to meet the emission standards.(d) Hours <strong>of</strong> operation <strong>of</strong> each unit that is recordedthrough the non-resettable hour meter. The Permitteemust document how many hours are spent foremergency operation, including what classified theoperation as emergency and how many hours are spentfor non-emergency operation.40 CFR §60.4245(a)(1),§60.4245(a)(2), &§60.4245(a)(3)53


SUMMARY PAGE FOR NSPS SUBPART IIII – COMPRESSION IGNITIONEMERGENCY GENERATORS (APPENDIX F)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsPMSee Table 1 or Table4 in 40 CFR Part 60Subpart IIII40 CFR Part 60Subpart IIIISee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsSO2 N/A N/ASee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsNOXSee Table 1 or Table4 in 40 CFR Part 60Subpart IIII40 CFR Part 60Subpart IIIISee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsCOSee Table 1 or Table4 in 40 CFR Part 60Subpart IIII40 CFR Part 60Subpart IIIISee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsVOC N/A N/ASee Appendix FDiesel Fired Compression IgnitionEmergency GeneratorsOpacitySee GeneralProvisosRule 335-3-4-.01(1)54


PROVISOS FOR NSPS SUBPART IIII – COMPRESSION IGNITION EMERGENCYGENERATORS (APPENDIX F)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 60 Subpart IIII, “Standards <strong>of</strong> Performance forStationary Compression Ignition Internal CombustionEngines”.3. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 60, "General Provisions" as listedin Table 8 <strong>of</strong> Subpart IIII.Rule 335-3-16-.0340 CFR Part 60Subpart IIII40 CFR Part 60Subpart IIIIEmission Standards1. These units are subject to the applicable emissionstandards listed in Table 1 to 40 CFR Part 60 Subpart IIIIand 40 CFR §60.4202(a)(2).2. These units must be certified according to 40 CFR Part 60Subpart IIII for the same model year and maximum enginepower.3. These units must be installed and configured according tothe manufacturer’s specifications.4. The facility must operate and maintain these unitsaccording to the manufacturer’s written instructions orprocedures developed by the owner or operator that areapproved by the engine manufacturer, over the entire life <strong>of</strong>the engine.5. These units must use diesel fuel that meets therequirements <strong>of</strong> 40 CFR §80.510(b).6. The Permittee must install a non-resettable hour meter priorto startup <strong>of</strong> the engines.7. These units may be operated for the purpose <strong>of</strong>maintenance checks and readiness testing, provided thatthe tests are recommended by Federal, State or localgovernment, the manufacturer, the vendor, or the insurancecompany associated with the engine. Maintenance checksand readiness testing <strong>of</strong> these units are limited to 100 hoursper year. There is no time limit on the use <strong>of</strong> these units inemergency situations. The owner or operator may petitionthe Administrator for approval <strong>of</strong> additional hours to beused for maintenance checks and readiness testing, but apetition is not required if the owner or operator maintains5540 CFR §60.4205(a) &§60.4205(b)40 CFR §60.4205(b)40 CFR §60.4211(a) &§60.4211(b)40 CFR §60.420640 CFR §60.4207(b)40 CFR §60.4209(a)40 CFR §60.4211(f)


Federally Enforceable ProvisosRegulationsrecords indicating that Federal, State, or local standardsrequire maintenance and testing <strong>of</strong> emergency ICE beyond100 hours per year . These units may operate up to 50hours per year in non-emergency situations, but those 50hours are counted towards the 100 hours per year providedfor maintenance and testing. The 50 hours per year for nonemergencysituations cannot be used for peak shaving or togenerate income for a facility to supply power to an electricgrid or otherwise supply non-emergency power as part <strong>of</strong> afinancial arrangement with another entity. Any operationother than emergency operation, maintenance and testing,and operation in non-emergency situations for 50 hours peryear, as <strong>permit</strong>ted in 40 CFR 60 Subpart IIII, is prohibited.Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.Rule 335-3-1-.05Emission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. The Permittee must keep records <strong>of</strong> the operation <strong>of</strong> theemergency generators located at Buildings 5201-1, 5201-3,and 5667 in emergency and non-emergency service that arerecorded through the non-resettable hour meter. ThePermittee must record the time <strong>of</strong> operation <strong>of</strong> the engineand the reason the engine was in operation during thattime.40 CFR §60.4214(b)56


SUMMARY PAGE FOR MACT SUBPART ZZZZ – EXISTING EMERGENCYGENERATORS (APPENDIX G)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationSee Appendix GSee Appendix GSee Appendix GSee Appendix GSee Appendix GExisting Emergency Generators(Subject to only Subpart ZZZZ)Existing Emergency Generators(Subject to only Subpart ZZZZ)Existing Emergency Generators(Subject to only Subpart ZZZZ)Existing Emergency Generators(Subject to only Subpart ZZZZ)Existing Emergency Generators(Subject to only Subpart ZZZZ)PM N/A N/ASO2 N/A N/ANOX N/A N/ACO N/A N/AVOC N/A N/ASee Appendix GExisting Emergency Generators(Subject to only Subpart ZZZZ)OpacitySee GeneralProvisosRule 335-3-4-.01(1)57


PROVISOS FOR MACT SUBPART ZZZZ – EXISTING EMERGENCYGENERATORS (APPENDIX G)Federally Enforceable ProvisosRegulationsApplicability1. These sources are subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 63 Subpart ZZZZ, “National EmissionStandards for Hazardous Air Pollutants for ReciprocatingInternal Combustion Engines (RICE)”.3. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 63, "General Provisions" as listedin Table 8 <strong>of</strong> Subpart ZZZZ.4. All compression ignition engines must be in compliance withthe applicable requirements <strong>of</strong> 40 CFR Part 63 SubpartZZZZ no later than May 3, 2013.5. All spark ignition engines must be in compliance with theapplicable requirements <strong>of</strong> 40 CFR Part 63 Subpart ZZZZ nolater than October 19, 2013.Emission Standards1. These units are subject to the applicable requirements listedin Table 2c <strong>of</strong> 40 CFR 63 Subpart ZZZZ—NationalEmissions Standards for Hazardous Air Pollutants forStationary Reciprocating Internal Combustion Engines.2. The Permittee must operate and maintain these unitsaccording to the manufacturer's emission-related writteninstructions or develop a maintenance plan which mustprovide to the extent practicable for the maintenance andoperation <strong>of</strong> the engine in a manner consistent with good airpollution control practice for minimizing emissions.3. The Permittee must install a non-resettable hour meter foreach unit if one is not already installed.4. These units may be operated for the purpose <strong>of</strong> maintenancechecks and readiness testing, provided that the tests arerecommended by Federal, State or local government, themanufacturer, the vendor, or the insurance companyassociated with the engine. Maintenance checks andreadiness testing <strong>of</strong> these units are limited to 100 hours peryear. There is no time limit on the use <strong>of</strong> these units inemergency situations. The owner or operator may petitionthe Administrator for approval <strong>of</strong> additional hours to beused for maintenance checks and readiness testing, but apetition is not required if the owner or operator maintains58Rule 335-3-16-.0340 CFR Part 63Subpart ZZZZ40 CFR Part 63Subpart ZZZZ40 CFR §63.6595(a)(1)40 CFR §63.6595(a)(1)40 CFR §63.660240 CFR §63.6625(e)(2)40 CFR §63.6625(f)40 CFR §63.6640(f)(1)


Federally Enforceable ProvisosRegulationsrecords indicating that Federal, State, or local standardsrequire maintenance and testing <strong>of</strong> emergency ICE beyond100 hours per year . These units may operate up to 50hours per year in non-emergency situations, but those 50hours are counted towards the 100 hours per year providedfor maintenance and testing. The 50 hours per year for nonemergencysituations cannot be used for peak shaving or togenerate income for a facility to supply power to an electricgrid or otherwise supply non-emergency power as part <strong>of</strong> afinancial arrangement with another entity. Any operationother than emergency operation, maintenance and testing,and operation in non-emergency situations for 50 hours peryear, as <strong>permit</strong>ted in 40 CFR 63 Subpart ZZZZ, isprohibited.Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.Rule 335-3-1-.05Emission Monitoring1. The Permittee shall perform the following activities:(a) Change oil and filter every 500 hours <strong>of</strong> operation orannually, whichever comes first;(b) Inspect air cleaner every 1,000 hours <strong>of</strong> operation orannually, whichever comes first;(c) Inspect all hoses and belts every 500 hours <strong>of</strong>operation or annually, whichever comes first, andreplace as necessary.40 CFR Part 63Subpart ZZZZ Table2c(1) & Table 2c(6)Recordkeeping and Reporting Requirements1. The Permittee must keep records <strong>of</strong> the maintenanceconducted on these units in order to demonstrate that youoperated and maintained these units and after-treatmentcontrol device (if any) according to your own maintenanceplan.2. The Permittee must keep records <strong>of</strong> the hours <strong>of</strong> operation <strong>of</strong>each engine that is recorded through the non-resettablehour meter. The facility must document how many hoursare spent for emergency operation, including what classifiedthe operation as emergency and how many hours are spentfor non-emergency operation. If the engines are used fordemand response operation, the owner or operator mustkeep records <strong>of</strong> the notification <strong>of</strong> the emergency situation,and the time the engine was operated as part <strong>of</strong> demandresponse.40 CFR §63.6655(e)40 CFR §63.6655(f)59


SUMMARY PAGE FOR NON-EMERGENCY COMPRESSION IGNITIONGENERATOR (BUILDING 8584 – 450 HP)PermittedOperating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/yrEmission limitations:Emission Point # Description Pollutant Emission limit RegulationB8584B8584B8584B8584B8584Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)PM N/A N/ASO2 N/A N/ANOX N/A N/ACO N/A N/AVOC N/A N/AB8584Non-Emergency Compression IgnitionGenerator (Building 8584 – 450 HP)OpacitySee GeneralProvisosRule 335-3-4-.01(1)60


PROVISOS FOR NON-EMERGENCY COMPRESSION IGNITION GENERATOR(BUILDING 8584 – 450 HP)Federally Enforceable ProvisosRegulationsApplicability1. This source is subject to the applicable requirements <strong>of</strong>ADEM Admin. Code R. 335-3-16-.03, “Major SourceOperating Permits”.2. These sources are subject to the applicable requirements <strong>of</strong>40 CFR Part 60 Subpart IIII, “Standards <strong>of</strong> Performance forStationary Compression Ignition Internal CombustionEngines”.3. These sources are subject to the applicable requirements <strong>of</strong>Subpart A <strong>of</strong> 40 CFR Part 60, "General Provisions" as listedin Table 8 <strong>of</strong> Subpart IIII.Rule 335-3-16-.0340 CFR Part 60Subpart IIII40 CFR Part 60Subpart IIIIEmission Standards1. This unit must be certified to the certification emissionstandards for new nonroad compression ignition enginesaccording to 40 CFR Part 60 Subpart IIII for the same modelyear and maximum engine power.2. This unit must be installed and configured according to themanufacturer’s specifications.3. The Permittee must operate and maintain this unitaccording to the manufacturer’s written instructions orprocedures developed by the owner or operator that areapproved by the engine manufacturer, over the entire life <strong>of</strong>the engine.4. This unit must use diesel fuel that meets the requirements<strong>of</strong> 40 CFR §80.510(b).Compliance and Performance Test Methods and Procedures1. Method 9 <strong>of</strong> 40 CFR (Latest Edition) Part 60, Appendix Ashall be used in the determination <strong>of</strong> the opacity.40 CFR §60.4204(b) &§60.4201(a)40 CFR §60.4211(a) &§60.4211(b)40 CFR §60.420640 CFR §60.4207(b)Rule 335-3-1-.05Emission Monitoring1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/ARecordkeeping and Reporting Requirements1. These sources are subject to no additional specificrequirements other than those listed in the GeneralProvisos.N/A61


APPENDIX A – SMALL NATURAL GAS BOILERSBuilding Number Rated Capacity (MMBtu/hr) Building Number Rated Capacity (MMBtu/hr)109 0.9617 4500-1 0.85112-1 0.51 4500-2 0.85112-2 0.399 4543-1 6115-1 2.1 4543-2 6130-1 1.7 4543-3 5.388130-2 0.5 4543-4 5.388131 0.3 4546 1133 0.3 4815-1 1.512376 0.63 4815-2 1.5121500 1.445 4832-1 1.4453145 0.7 4835 0.2163148-1 1.2225 4880-1 1.9993148-2 0.148 4880-2 1.9993155 0.9 4880-3 1.9993220 2.856 4881 0.3993224 1.725 5405-1 1.53224-HWH 0.54 5405-2 0.753328 2.946 5405-3 0.3993303 1.178 5410 0.63305 0.6 5494 2.523307 1.178 5600 0.53400 0.399 5601-1 0.753401 0.264 5601-2 0.53424 2.07 5661 1.683435 0.78 5677 1.53443 4 5678-1 0.753457 0.15 5678-2 0.753458 0.75 5688 0.753466 0.5 6260-1 1.83467 0.63 6260-2 1.862


Building Number Rated Capacity (MMBtu/hr) Building Number Rated Capacity (MMBtu/hr)3474 1.1247 6263 8.53494 0.75 6264-1 2.343495 2.07 6264-2 1.83534 0.565 6273 0.753549 0.75 7010-1 0.753583 0.399 7010-2 0.753623 0.9617 7011 0.753651 0.6975 7012 0.53705 0.7 7013 0.63707-1 0.5 7153-1 6.283707-2 0.5 7153-2 8.16463711 0.825 7549-1 3.353713 0.399 7549-2 23750-1 1.058 7631-1 0.983750-2 1.058 7631-2 0.763756 0.15 7650 13775 3.35 7741-1 1.24100-1 3.5 7741-2 0.754140 1.1247 7804-1 3.574424 0.75 7804-2 1.54460 0.512 7804-3 0.3594496 0.72663


APPENDIX B – SMALL FUEL OIL/DUAL FUEL BOILERSBuilding Number Rated Capacity (MMBtu/hr)115-2 4.24100-2 3.54832-2 0.1385540 6.2776260-3 3.57291-2 3.357855-1 6.2777855-2 6.2778028-1 3.358028-2 3.358874-1 2.528874-2 2.528977-1 6.2778977-2 4.184Portables-1 2.1Portables-2 2.1Portables-3 4.184Portables-4 4.18464


APPENDIX C – LARGE NATURAL GAS BOILERSBuilding Number Rated Capacity (MMBtu/hr)5221-1 12.5585221-2 12.5585224-1 16.3285224-2 16.3285224-3 16.3287668-1 25.117668-2 10.4637668-3 10.4617668-4 13.397668-5 16.32965


APPENDIX D – LARGE FUEL OIL/DUAL FUEL BOILERSBuilding Number Rated Capacity (MMBtu/hr)7105-1 10.467105-2 10.467291-1 10.4866


APPENDIX E – NSPS SUBPART JJJJ – SPARK IGNITION EMERGENCYGENERATORSBuildingHP3305 3083317 192.53750 6054410-1 2,8384410-2 2,8384410-3 2,8384410-4 2,8384500 5034790 192.54815 624817 2744880 6054880A 66.55298-1 3045298-2 3047118 192.57280 1057894 192.567


APPENDIX F – NSPS SUBPART IIII – COMPRESSION IGNITION EMERGENCYGENERATORSBuildingHP111-1 2303196 1583334E 1104400 7524496-A 7574496-B 7574722 2674810 1305106 1585201-1 1,4745201-2 1,5095201-3 1,4745221-G73 1,1145223-1 2,3285223-2 2,3285250-4 9005667 3896201 158Gate 7 8068


APPENDIX G – MACT SUBPART ZZZZ – EXISTING EMERGENCYGENERATORSBuilding HP Fuel Building HP Fuel111-2 276 Diesel 5250-2 206 Diesel3224 69 Diesel 5250-3 87 Diesel3320 109 Diesel 5306-5 452 Natural Gas3347 80 Diesel 5400 363 Diesel3435 383 Natural Gas 5414 109 Diesel3453 42.3 Gasoline 5428 94 Diesel3542 65 Diesel 7109 80 Diesel3583 72.4 Diesel 7177 65 Diesel3623 64.7 Natural Gas 7290 46.1 Natural Gas3687 109 Natural Gas 7707 109 Diesel4120 109 Diesel 7801 109 Diesel4424 139 Diesel 7840 109 Diesel4808 318 Natural Gas 7855 87 Natural Gas4813 109 Diesel 8007-1 102 Diesel4822 68 Diesel 8007-2 102 Diesel4832 121 Diesel 8038 69 Diesel5250-1 318 Diesel S-120 46.9 Diesel69

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