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SPECIALTY CONTROL VALVES FOR UREA PLANTS - Parcol

SPECIALTY CONTROL VALVES FOR UREA PLANTS - Parcol

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<strong>SPECIALTY</strong><strong>CONTROL</strong> <strong>VALVES</strong><strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>OUTLINEPARCOL has started the production of specialtycontrol valves for urea plants in 1965; at present,approximately 200 production units where <strong>Parcol</strong>valves are installed run with full satisfaction.1-4800 and 1-2311 series control valves are designedand manufactured so as to grant good service andlonger trouble free life with very reduced maintenance.The original and simple design of PARCOL valves aswell as the right selection of the part materials result ingreat success of the same.Materials are adequate for urea and carbamate fluidsand comply with the material specifications for thisservice of main Licensors such as Snamprogetti,Stamicarbon, Urea Casale and others.Connections are obtained directly on the single piecethat constitutes the valve body in order to keep downthe weight, whereas the shape of internals does notleave dead zones. In fact dead zones are a cause forcorrosion since carbamate strengthens its corrosiveaction particularly in these zones due to the failure ofoxygen protection (passivation).Available valve series are:PARCOL1-4800: contoured plug, split body angle controlvalve with three different models:1-4827 : General purpose control valve. (typicalservices: CO 2 to reactor, reactor vent,carbamate, ammonia).1-4829 : Contoured plug trim with intermediatepacking washing. (typical service:stripper letdown).1-4824 : Two stages, anti cavitation trim, cageintegral with seat (up to DN 6”).(typical service: carbamate pumpminimum recirculation flow).1-2311: high pressure butterfly control valve(typical service: carbamate fromreactor).GENERAL SPECIFICATIONSTo avoid any problems connected with corrosioncaused by environmental conditions stainless steel iswidely used for all valve and actuator components: allvalve bodies and actuators bolting, body intermediateflanges, clamping nut or screws for fixing the actuatorsto the bodies, all external packing parts, brackets forinstallation of pneumatic and electric accessories,pneumatic tubing and fittings are always supplied instainless steel.1-2311 SERIES1-4800 SERIES1-4800 series high pressure, split body, angle controlvalve have one-piece upper body obtained fromforged block of specialty stainless steel. Bonnetintegral with the body so as to avoid flangedconnection and dead zones, streamlined flow design,lenticular coupling between body and seat without theuse of any gasket, one- piece plug and stemconstruction, special packing design and the use ofparticular trim materials, tested on various plants formany years, are the main features which makePARCOL urea control valves as top as regards qualityand performances, at a reasonable price.Likewise, 1-2311 high pressure butterfly control valveshave one- piece body and disc obtained from forgedblock of specialty stainless steel and special packingdesign to warrant maximum reliability. Trim materialshave been selected by testing on various urea plantsfor many years to ensure maximum reliability andperformances.Valves can be supplied with various types of actuatorsaccording to the required thrusts to guarantee smooth,long lasting and reliable operation, according tospecified working conditions and service.The most used actuators are <strong>Parcol</strong> pneumatic series1-X-210 (linear) and 1-X-271 (rotary) with carbon steelyoke and side or top mounted handwheel.For 1-4800 series, when the required thrust does notallow the use of diaphragm actuators, heavy dutypneumatic piston and spring opposed type, <strong>Parcol</strong> 1-X-430 series are available. On piston actuators wormgear side mounted handwheel or top mountedhydraulic manual override can be provided. 1-X-430series piston actuators are of strong and particulardesign and construction so as to be supplied withinstrument air without any lubrication. This guaranteesa smooth and really continuous control duty through apneumatic positioner without the addition of specialrelays.In particular circumstances 1-4800 control valves arealso supplied with electric actuators for remote and/orlocal operation for on-off and regulating service.ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 2 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4800 SERIES SPLIT BODY ANGLE <strong>CONTROL</strong> VALVEPARCOLTHE WORLD LEADER IN SEVERESERVICE <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong><strong>UREA</strong> <strong>PLANTS</strong>• Technologically advanced and compactdesign.• Proven experience on a large number ofapplications all over the world.• Increased plant production due to highreliable valve performance and longerMTTM (Mean Time To Maintenance).• Lowest overall costs due to:− easy maintenance, quick changetrim, no screwed or welded seats;− long trim life;− Improved resistance to corrosiondue to the absence of dead zones.• Customized valve design to fit ourvalves in existing piping.• Reduced leakage and system costs.1-2311 SERIES ONE PIECE BODY BUTTERFLY <strong>CONTROL</strong> VALVEACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 4 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4800 SERIES MAIN SPECIFICATIONS1-4827 (BASIC MODEL)BODY- Style: split body angle design,streamlining design with integralbonnet.- Construction: from forged block only.- Materials: ASTM A182 F316L, AISI 316Lmodified for urea service andspecialty duplex stainless steel(25Cr22Ni2Mo modified for ureaservice).- Connections: flanged ends and stud bolts withlens-type seal according toCustomer's std., flanged DINand ANSI standard.- Pressure ratings: ANSI 900 to 2500, DIN and UNIPN 160 to 400.- Packing box: bolted type for adjustableloading of glass filled PTFEV-rings seal.- Options: steam heating, companionflanges with BW connection,etc.PLUG- Sizes: full or reduced ports as per Cv’stable.- Construction: unit machined and polishedplug and stem for perfectalignment and long life.- Shapes: piston, contoured and disk forequal percentage, linear andquick opening flowcharacteristic.GUIDE BUSHING1-4800 SERIES CFD ANALYSIS- Guiding: top and port for piston plug andtop only for other types.- Materials: special duplex stainless steel(HVD-1, 17-4 PH, Ferralium,etc.).- Seat face design: metal seated only with leakageclass IV or V according to IEC534-4 (ANSI B16.104).- Style: long, heavy and precision fittedinto the upper body.- Materials: as per plug ones with differenthardness.SEAT- Style: quick change seat integral withsplit body lenticular gasket.- Materials: as per plug ones.- 5 -ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4829 (with PACKING WASHING)Model 1-4829 control valves are similar to model1-4827 but with a particular guide and packing design.As well known to instrument Engineers who work onurea plants, the crystallization of urea into packing boxchamber result in detrimental effects both on integrityof packing sealing rings and polished surface of plugstem.The combined effects of continuous washing device ofupper part of packing box chamber with hot water atlow pressure and special hardening and polishing ofplug stem surface will avoid crystallization and packingleaks, and guarantee longer trouble-free-life of all trimand packing parts.For main specifications please refer to the ones ofmodel 1-4827 except for packing box construction withadditional proprietary device for continuous washing ofupper part of packing box chamber.1-4824 (ANTI CAVITATION TRIM)Model 1-4824 urea control valves are equal to model1-4827 except for specialty two stages trim expresslydesigned to avoid cavitation damages on highdifferential pressure services such as carbamatepump minimum recirculation flow.Second stage is realized by a lenticular seat built-incage. Drilled cage paths are partialised by the specialdesigned upper portion of valve plug in order to realizethe most suitable expansion coefficient for any valveopening.1-4827 SERIES VALVE WITH 1-X-212 PNEUMATICDIAPHRAGM ACTUATOR AND COMPLETE WITHCOMPANION FLANGES (OPTIONAL)ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 6 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4827 series VALVE ASSEMBLY1-4824 ANTI CAVITATION TRIM1-4827 AND 1-4824 PACKING DETAIL1-4827 AND 1-4824 HEATING DEVICE (OPTION H)ITEM PART NAMEITEM PART NAME1 BODY23 STUD2 FLANGE24 NUT3 STUD4 NUT5 PLUG6 SEAT(B)(B)252 PACKING FOLLOWER263 HEAD RING264 SEALING RING265 PACKING END RING(A) (B)(A) (B)(A) (B)9 GUIDE BUSHING266 SPACER10 LOWER BODY17 PACKING FLANGE267 SPACER300 SCRAPER(A) (B)20 FLANGE(A) STRATUP - COMMISSIONING SUGGESTED SPARE PARTS(B) STRATEGIC - TWO YEARS SUGGESTED SPARE PARTS- 7 -ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4829 series VALVE ASSEMBLY1-4829 PACKING DETAIL1-4829 HEATING DEVICE (OPTION H)ITEM PART NAMEITEM PART NAME1 BODY23 STUD2 FLANGE24 NUT3 STUD4 NUT5 PLUG6 SEAT(B)(B)252 PACKING FOLLOWER263 HEAD RING264 SEALING RING265 PACKING END RING(A) (B)(A) (B)(A) (B)9 GUIDE BUSHING266 SPACER10 LOWER BODY267 SPACER17 PACKING FLANGE20 FLANGE272 FLUSHING FOLLOWER300 SCRAPER(A) (B)(A) STRATUP - COMMISSIONING SUGGESTED SPARE PARTS(B) STRATEGIC - TWO YEARS SUGGESTED SPARE PARTSACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 8 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4824 FLOW COEFFICIENT CvDNin.11.1/22346PortmmStrokemmTravel5% 100%15 17 0,18 4,421 17 0,26 8,015 25 0,18 5,419 25 0,17 8,723 25 0,29 1215 25 0,18 5,619 25 0,17 9,023 34 0,29 1332 34 0,65 2419 34 0,17 9,023 34 0,29 1328 34 0,57 2035 34 0,71 3047 34 1,24 5223 34 0,29 1328 34 0,57 2035 34 0,71 3041 34 1,13 4047 45 1,30 5560 45 1,82 8635 45 0,71 3041 45 1,13 4247 45 1,30 5557 45 1,73 7865 45 1,97 10586 60 3,49 1731-4824 RECOVERY FACTOR F LTravelF L10% 0,94100% 0,9551-4827 SERIES VALVE WITH 1-X-432 PNEUMATICCYLINDER ACTUATOR PROVIDED WITHSIDE-MOUNTED HANDWHEEL (OPTIONAL)ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 10 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4800 series MAX DIFFERENTIAL PRESSURE ACROSS THE VALVE ∆p - bar (1)Direct action (air to close)Reverse action (air to open)<strong>Parcol</strong>DN Port StrokePneumaticMax ∆p Max ∆pMax ∆p Max ∆pin. mm mmSpring range Supplyactuator Spring range Supply (class IV) (class V)(class IV) (class V)bar bar bar bar bar bar3 173/4 4 17 1-X-210 D390 6÷30 psi 50 psi 325 325 15÷30 psi 35 psi 310 3108 1712 17310 3101-X-210 D390325 3251 15 17 6÷30 psi 50 psi15÷30 psi 35 psi 290 26521 17 1-X-210 D450 300 285 235 2151.1/212 25300 2901-X-210 D39015 25 325 325290 2706÷30 psi 50 psi15÷30 psi 35 psi19 25280 2651-X-210 D45023 25 250 235 195 18012 2515 251-X-210 D390265 265215 2152 19 25 1-X-210 D450 6÷30 psi 50 psi15÷30 psi 35 psi 280 265325 32523 34320 3201-X-210 D60032 34 230 215 175 16519 34325 32523 34 1-X-210 D600 6÷30 psi 50 psi15÷30 psi 35 psi320 3203 28 34 295 280 230 21535 34325 325325 3101-X-430 C450 1.5÷3 bar 6 bar2.5÷4 bar 5 bar47 34 220 215 185 17523 34325 325320 3201-X-210 D600 6÷30 psi 50 psi15÷30 psi 35 psi28 34 295 280 230 21535 34325 325325 310441 34 1-X-430 C450290 280 240 2301.5÷3 bar 6 bar2.5÷4 bar 5 bar47 45 220 210 185 17560 45 1-X-430 C600 250 245 210 20035 45325 325325 31041 45 1-X-430 C450290 280 240 2306 47 45 1.5÷3 bar 6 bar 205 205 2.5÷4 bar 5 bar 170 17057 45275 270 230 2251-X-430 C60065 45 215 205 180 1708 72 60 1-X-430 C600 1.5÷3 bar 6 bar 175 170 2.5÷4 bar 5 bar - -(1)Pressure drop values reported in the above table refer to valves equipped with <strong>Parcol</strong> pneumatic actuators- 11 -ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4800 series OVERALL DIMENSIONS (mm)DNin.1.1/2234681012CV ZPort StrokeActuator A BD E F G H L M N Pmm mm1-48241-4829 1-48291-4827121-X-210 D3901525191-X-210 D4502375 231 79 109 35 30,5 43,5 95 4 22 3/4" 28 6 78 90121-X-210 D39015 251-X-210 D4501990 265 89 131 45 39,3 53 110 4 25 7/8" 33 7 103 119233234 1-X-210 D60019231-X-210 D60028 34115 313 155 188 60 58,4 79 145 8 25 7/8" 33 7 127 15635471-X-210 D450231-X-210 D600283435135 410 157 185 75 77,2 103 185 8 32 1.1/8" 43 10 129 157411-X-430 C450474560 1-X-430 C60035411-X-430 C45047 4557165 525 193 223 100 116,4 152 255 8 41,5 1.1/2" 57 12 163 193651-X-430 C60086 6072866097112761-X-430 C600 205 638 205 265 120 153,1 196 320 8 51 1.7/8" 72 14 200 2318697112 76 1-X-430 C600 235 755 240 278 140 190 241 380 8 55 2" 90 14 203 23913014897112130 76 1-X-430 C600 280 897 288 288 186 232 292 485 12 48 1.3/4" 70 14 206 242148165BODY HEATING and PACKING WASHING DETAILS (mm)WEIGHTS (kg)DNin.1.1/2234681012CONNECTION a b d e f g h m1/2" NPT70 65 - -7 41 44 331/2" ANSI 150/300 RF - - 123 1181/2" NPT80 75 - -16 52 55 371/2" ANSI 150/300 RF - - 133 1281/2" NPT108 108 - -47 95 60 601/2" ANSI 150/300 RF - - 153 1531/2" NPT133 128 - -52 100 78 701/2" ANSI 150/300 RF - - 178 1731/2" NPT173 168 - -55 125 115 701/2" ANSI 150/300 RF - - 218 2131/2" NPT213 203 - -75 145 150 851/2" ANSI 150/300 RF - - 258 2481/2" NPT248 203 - -65 150 135 851/2" ANSI 150/300 RF - - 293 2481/2" NPT295 238 - -88 168 150 901/2" ANSI 150/300 RF - - 340 283DN 1-4824in. 1-48271-48291.1/2 35 402 55 653 115 1304 215 2306 445 4708 780 85510 1060 113012 1870 1870Above dimensions and weights refer to valves flanged PN 325 with lenticular gasket. Dimensions and weights can change depending onlicensor applicable standards.ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 12 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-4827 SERIES VALVE DN 8" WITHDOUBLE ACTING SPRING RETURN PNEUMATIC CYLINDER ACTUATORAND COMPLETE WITH COMPANION FLANGES (OPTIONAL)- 13 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-2311 MAIN SPECIFICATIONSBODY- Style: swing-through type withthreaded holes.- Construction: from forged block only.- Materials: specialty duplex stainless steel25Cr22Ni2Mo modified for ureaservice.- Connections: flanged ends with lens-type sealaccording to Customer's std.,flanged DIN and ANSI standard.- Pressure ratings: ANSI 900 to 2500, DIN and UNIPN 160 to 400.- Packing box: double side, bolted type foradjustable loading of glass filledPTFE V-rings seal.- Options: steam heating, etc.DISC- Construction: machined from forged block orbar only.- Materials: special duplex stainless steel(HVD-1, 17-4 PH, Ferralium,etc.).- Leakage class: - class II according to IEC 534-4(ANSI B16.104);- leakage class III with metalseated special execution (70°opening);- with calibrated orifice whenminimum flow is required inclosed position.BEARINGS- Style: metal bearings inside valve body,additional PTFE lined externalbearings.- Materials: internal bearings: as per shaftones with different hardnessexternal bearings: PTFE linedcarbon steel.SHAFT1-2311 SERIES CFD ANALYSIS- Materials: special duplex stainless steel(HVD-1, 17-4 PH, Ferralium,etc.).ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 14 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-2311 series VALVE ASSEMBLYITEM PART NAMEITEM PART NAME1 BODY13 SCREW2 ACTUATOR BACKET17 PACKING FLANGE4 SCREW5 VANE6 PIN7 SHAFT8 BUSHING9 GUIDE BUSHING10 COVER(B)(B)(B)23 STUD24 NUT28 EYEBOLT252 PACKING FOLLOWER263 HEAD RING264 SEALING RING265 PACKING END RING(A) (B)(A) (B)(A) (B)11 SCREW266 SPACER12 BLIND FLANGE1-2311 HEATING DEVICE (OPTION H)(A) STRATUP - COMMISSIONING SUGGESTED SPARE PARTS(B) STRATEGIC - TWO YEARS SUGGESTED SPARE PARTS- 15 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-2311 series FLOW COEFFICIENT Cv (1)DNin.DNmmCv max90°Opening angle (2)(3)5° 10° 20° 30° 40° 50° 60° 70° 80°4 100 300 2,5 3 8 20 41 70 116 183 2546 150 850 9,5 10 23 56 115 199 329 518 7218 200 1460 12,5 13 40 96 198 341 565 890 123810 250 1730 16 16 72 137 221 344 541 834 1277RECOVERY FACTOR F LDNin.DNmmF L90°Opening angle5° 10° 20° 30° 40° 50° 60° 70° 80°4 100 0,58 0,95 0,95 0,94 0,91 0,86 0,81 0,74 0,67 0,616 150 0,54 0,95 0,95 0,93 0,90 0,84 0,78 0,71 0,63 0,578 200 0,54 0,95 0,95 0,93 0,90 0,85 0,78 0,71 0,63 0,5710 250 0,59 0,95 0,95 0,93 0,90 0,87 0,83 0,78 0,72 0,65PRESSURE DIFFERENTIAL RATIO FACTOR x Tx TDNin.DNmm 90° 10°4 100 0,24 0,856 150 0,20 0,848 200 0,21 0,8410 250 0,24 0,85MAX DIFFERENTIAL PRESSURE ACROSS THE VALVE ∆p - bar (4)<strong>Parcol</strong> Opening angle (°)Pneumaticactuator 0 ÷ 30 60 80 ÷ 901-X-271D33 30 30 9D39 30 25 5D46 30 18 4D46 30 10 21-2311 FLOW CHARACTERISTIC(1)(2)(3)(4)Cv are expressed in U.S. gallons/min. of water with ∆p=1 psiRangeability can be calculated as Cv max/Cv 5°Tollerance according to IEC 60534-2-4Intermediate values can be obtained by linear interpolationACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 16 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-2311 series OVERALL DIMENSIONS (mm) and WEIGHTS (kg)DNin.Portmm<strong>Parcol</strong>PneumaticActuatorA B C D E F G H L M N P R WEIGHT4 77,2 1-X-271 D33 140 244 218 290 77,2 103 185 8 1.1/8" 43 10 48 198 716 116 1-X-271 D39 160 279 253 350 116,4 152 255 8 1.1/2" 57 12 58 228 1138 152,8 1-X-271 D46 185 342 307 440 153,1 196 320 8 1.7/8" 72 14 71 273 20710 190 1-X-271 D46 225 384 349 520 190,4 241 380 8 2" 90 14 91 313 342Above dimensions and weights refer to valves flanged PN 325 with lenticular gasket.Dimensions and weights can change depending on licensor applicable standards.1-2311 VALVE WITH PARCOL 1-X-271 PNEUMATICDIAPHRAGM ACTUATOR PROVIDED WITHTOP-MOUNTED HANDWHEEL (OPTIONAL)- 17 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-X-210 series DIAPRAGHM ACTUATORWITH SIDE-MOUNTED HANDWHEEL (OPTION)WITH TOP-MOUNTED HANDWHEEL (OPTION)OVERALL DIMENSIONS (mm) AND WEIGHTS (kg)TYPESide handwheel Top handwheelAF BC D E E XDIRECT (1) REVERSE (1) DIRECT (1) REVERSE (1)D250 398 461 150 266 200 300 380 570 665 175 150D310 412 494 150 325 200 300 380 590 700 225 150D390 511 662 200 400 241 360 470 795 965 300 200D450 584 750 250 482 252 365 470 925 1080 400 250D600 754 954 300 631 330 455 570 - - - -TYPED250D310D390D450D600WEIGHTACTION (1)Side TopStandardhandwheel handwheelDIRECT 15 25 20REVERSE 16 26 22DIRECT 16 26 21REVERSE 19 29 25DIRECT 29 48 41,5REVERSE 39 58 54DIRECT 48 67 60,5REVERSE 63 82 78DIRECT 100 135 -REVERSE 130 165 -(1)DIRECT = 1-X-211; REVERSE = 1-X-2121-X-210 SERIES PNEUMATIC DIAPHRAGM ACTUATORSPROVIDED WITH TOP-MOUNTED AND SIDE-MOUNTEDHANDWHEEL (OPTIONAL)ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 18 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-X-430 series PNEUMATIC CILYNDER ACTUATOR OVERALL DIMENSIONS (mm) and WEIGHTS (kg)TYPECYLINDERSTROKEmm<strong>VALVES</strong>TROKEmmA B C WEIGHT (1)C450 100 < 45 1459 575 905 280C600 100 < 76 1618 748 905 690(1) Without hydraulic manual operator- 19 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-X-430 series PNEUMATIC CILYNDER ACTUATOR OVERALL DIMENSIONS (mm) and WEIGHTS (kg)1-X-432 SERIES PNEUMATIC CYLINDERACTUATOR PROVIDED WITH SIDE-MOUNTEDHANDWHEEL (OPTIONAL)TYPECYLINDERSTROKEmm<strong>VALVES</strong>TROKEmmA B C E F WEIGHT (1)C450 100 < 45 1409 575 350 300 96 280C600 100 < 76 1580 748 380 375 118 690(1) Without handwheel operatorACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 20 -


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOL1-X-271 SERIES PNEUMATICDIAPHRAGM ACTUATORS1-X-271 series rotary pneumatic diaphragm actuator isnormally installed on PARCOL rotary valves (0°÷90°). D25,D33, D39, D46 and D63 sizes are available.Floating stem construction minimizes frictions and backlashand significantly reduces mass and dimensions.The spring is preloaded in a suitable case, to makediaphragm replacement safer and simpler.The design allows replacing the actuator withoutdisassembling the valve or part of it.Standard diaphragm settings are 3÷15 psi (0.2÷1 bar), 6÷30psi (0.4÷2 bar), 20÷44 psi (1.4÷3 bar) with 20÷50 psi(1.4÷3.5 bar) supply in air-to-open and air-to-close flowdirections.Other spring ranges are available on request.Max operating pressure = 3.5 bar (50 psig). Should thispressure limit be exceeded, internal parts of actuator can bepermanently deformed.The case and the relevant joints can withstand a pressure of10 bar at least without significant permanent deformations(PED certification: PS = 6 bar).Bursting pressure = over 30 bar.HANDWHEELOVERALL DIMENSIONS (mm) AND WEIGHTS (kg)1-X-271ACTUATORF H J K L M N P R WEIGHT (1)D25 65 112 432 220 262 175 21 29 140 28D33 78 140 538 255 333 225 21 36 170 50D39 96 170 639 343 395 300 24 46 224 85D46 109 190 731 397 465 400 24 55 250 140D63 155 275 836 520 640 570 21 72 300 180(1) Without handwheel operator1-X-271 SERIES PNEUMATIC DIAPHRAGMACTUATOR PROVIDED WITH STROKE LIMITOR- 21 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOLDETAIL ADETAIL BDETAIL C1-X-271 SERIES D33÷D46 TYPE DIAPHRAGM ACTUATORITEM PART NAME100 SPRING CASE102 LOWER DIAPHRAGM CASE103 “O” RING104 SCREW105 TOP DIAPHRAGM CASE106 SCREW107 NUT108 STEM AND SPRING GUIDE109 CLAMPING NUT110 SPACER111 BEARING112 DIAPHRAGM PLATE115 DIAPHRAGM116 SPRING117 CAP118 SPRING119 WASHER120 SCREW121 SPACER RING122 SCREW130 EYEBOLT131 EYEBOLT PLATE132 SCREW133 NUT134 GUIDE BUSHING135 LOWER SPRING SEATACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>- 22 -ITEM PART NAME136 STOP RING151 YOKE152 SCREW153 LEVER154 SIDE COVER155 NUT156 SCREW COUPLING157 LEFT THREADED BALL JOINT158 NUT159 BEARING160 SCREW161 COVER162 SCREW163 SCREW164 PLATE165 SCREW166 TRAVEL INDICATOR167 SCREW168 BEARING169 COVER170 SCREW171 NUT172 SCREW173 NUT174 BUSHING175 PIN


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOLDETAIL ADETAIL BDETAIL OF SPRING ADJUSTOR1-X-271 SERIES D63 TYPE DIAPHRAGM ACTUATORITEM PART NAME100 YOKE102 LOWER DIAPHRAGM CASE105 UPPER DIAPHRAGM CASE106 SCREW107 NUT108 STEM112 DIAPHRAGM PLATE115 DIAPHRAGM116 SPRING122 SCREW124 STROKE LIMITER125 SCREW128 NUT130 EYEBOLT131 EYEBOLT PLATE132 SCREW133 NUT134 GUIDE BUSHING136 STOP RING139 VENT PLUG142 WASHER143 CLAMPING NUT144 SPRING ADJUSTOR145 THREADING PROTECTION146 NUT150 PLATEITEM PART NAME151 ACTUATOR SUPPORT152 SCREW153 LEVER154 SIDE COVER155 NUT156 JOINT157 BALL JOINT158 NUT159 BEARING160 SCREW161 COVER162 SCREW163 SCREW164 PLATE165 SCREW166 TRAVEL INDICATOR167 SCREW168 BEARING169 COVER170 SCREW171 NUT172 SCREW173 NUT174 BUSHING175 PIN176 WASHER- 23 - ACA 0255 - 10/08<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>


<strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>PARCOLPARCOL S.p.A. Via Isonzo, 2 - 20010 CANEGRATE (MI) - ITALYTelephone: +39 0331 413.111 - Fax: +39 0331 404.215E-mail: sales@parcol.com - http://www.parcol.comACA 0255 - 10/08 - <strong>SPECIALTY</strong> <strong>CONTROL</strong> <strong>VALVES</strong> <strong>FOR</strong> <strong>UREA</strong> <strong>PLANTS</strong>

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