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TABLE OF CONTENTSTools <strong>and</strong> devices <strong>for</strong> <strong>mounting</strong>Sets of <strong>mounting</strong> toolsHook wrenchesHydraulic nutsTools <strong>and</strong> devices <strong>for</strong> dis<strong>mounting</strong>Mechanical extractorsHeating devicesInduction heating devicesElectric heating platesHeating ringsInduction coilsPressure generators <strong>for</strong> the hydraulicmethod <strong>and</strong> <strong>for</strong> hydraulic nutsChartOil injectorH<strong>and</strong> pump setsHigh-pressure pump<strong>and</strong> <strong>mounting</strong> setsHydraulic unitsConnecting piecesMeasuring instrumentsFeeler gaugesTaper measuring instrumentsBoundary circle measuring instrumentsH<strong>and</strong>held digital speedometerTemperature measuring instrumentSonar detectorRolling bearing lubricationRolling bearing greases ArcanolLubricators “Motion Guard“Grease guns, dosing devicesP. 8P. 9P. 11P. 14P. 18P. 20P. 20P. 21P. 24P. 25P. 26P. 27P. 28P. 29P. 32P. 32P. 34P. 35P. 36P. 36P. 38P. 41P. 44Accessories <strong>for</strong> <strong>mounting</strong> <strong>and</strong> <strong>maintenance</strong>Anti-corrosion oilP. 46Mounting pasteP. 46Split spherical roller bearingsVibration diagnosis <strong>equipment</strong>Condition monitoringMaintenance consultationRolling bearing <strong>services</strong>PublicationsList of FAG productsP. 7P. 13P. 17P. 23P. 31P. 37P. 45P. 47P. 49P. 53P. 57P. 59P. 68P. 69FAG · 3


TOOLS AND DEVICES FOR MOUNTING AND DISMOUNTINGSynoptic tableBearing typeBearingboreBearingsizeMountingwithheatingwithoutheatingDeep grooveball bearingTaperedroller bearingcylindricalsmallAngular contact ballbearingSpindle bearingFour-pointbearingBarrelroller bearingSphericalroller bearingmediumSelf-aligningball bearinglargeCylindricalroller bearingcylindricalsmallmediumNeedleroller bearinglargeThrust ball bearingcylindricalsmallAngular contact thrust ball bearingCylindrical roller thrust bearingmediumSpherical roller thrust bearinglargeSelf-aligning ball bearingSelf-aligning ball bearingwith adapter sleeveBarrel roller bearingBarrel roller bearing with adapter sleeveSpherical roller bearingSpherical roller bearing with adapter sleeveSpherical roller bearing with withdrawalsleeveAdapter sleeveWithdrawalsleevetaperedsmallmediumlargeCylindrical roller bearing, double row tapered smallmediumlargeFAG · 4


Dis<strong>mounting</strong>SymbolsHydraulicmethodwithheatingwithoutheatingHydraulicmethodInductionheating deviceHeating plateHot air cabinetOil bathInductioncoilHeating ringHammer <strong>and</strong><strong>mounting</strong> deviceMechanical <strong>and</strong>hydraulic pressesDoublehook wrenchNut <strong>and</strong>hook wrenchNut <strong>and</strong>thrust boltsAxle capHydraulic nutHammer <strong>and</strong>metal driftExtractorHydraulic methodFAG · 5


FAG · 6


TOOLS AND DEVICES FOR MOUNTINGFAG tools <strong>and</strong> devices<strong>for</strong> <strong>mounting</strong>Sets of <strong>mounting</strong> tools P. 8Hook wrenches P. 9Hydraulic nuts P. 11FAG · 7


TOOLS AND DEVICES FOR MOUNTINGSets of <strong>mounting</strong> toolsSets of <strong>mounting</strong> toolsEINBAU.SET.ALU <strong>and</strong>EINBAU.SET.STFAG sets of <strong>mounting</strong> tools aresuitable <strong>for</strong> cost-effective <strong>and</strong> safe<strong>mounting</strong> of <strong>rolling</strong> bearings withbore diameters of 10 mm to 50 mmor outside diameters of 26 mm to110 mm.Sleeves, spacers, seals <strong>and</strong> similarparts can also be easily mountedwith the EINBAU.SET.ALU <strong>and</strong>EINBAU.SET.ST (<strong>for</strong>mer FAG designation172013).Rings that are to be fitted tightlycan be driven onto a shaft or into ahousing bore by hitting the <strong>mounting</strong>sleeve with a hammer. In thisway <strong>rolling</strong> elements <strong>and</strong> racewaysdo not transmit the <strong>mounting</strong> <strong>for</strong>ce<strong>and</strong> become damaged. The perfectlymatched precision componentsensure uni<strong>for</strong>m transmissionof the <strong>for</strong>ces onto the faces of thebearing rings.Where the EINBAU.SET.ALU isconcerned the <strong>mounting</strong> sleevesare made of aluminium <strong>and</strong> the<strong>mounting</strong> rings of plastic. Thecomponents are easy to h<strong>and</strong>le<strong>and</strong> relatively reasonable in price.A long wear-free period of applicationis achieved with theEINBAU.SET.ST where <strong>mounting</strong>sleeves <strong>and</strong> rings are made ofsteel. The tools can also be usedwith workshop power presses.Order designationEINBAU.SET.ALUOrder designationEINBAU.SET.STDelivery includesMounting ringsMounting sleevesHammer,recoillessDimensionsCaseMass ofcomplete set33 rings <strong>for</strong> bearing bores of 9 – 50 mm,O.D.s up to 110 mm3 sleeves0.7 kg430x320x100 mm4.7 kgDelivery includesMounting ringsMounting sleevesHammer,recoillessDimensionsCaseMass ofcomplete set:33 rings <strong>for</strong> bearing bores of 9 – 50 mm,O.D.s up to 110 mm5 sleeves0.7 kg370x320x70 mm21 kgFor further in<strong>for</strong>mation see TI No. WL 80-49FAG · 8


TOOLS AND DEVICES FOR MOUNTINGHook wrenchesFAG hook wrenches of seriesHN../..Hook wrenches of series HN../..are suitable <strong>for</strong> tightening locknuts,adapter sleeve nuts <strong>and</strong> extractionnuts on withdrawal sleeves.Small bearings can be mountedonto tapered shaft seats, adaptersleeves or withdrawal sleeves witha hook wrench. Withdrawalsleeves can also be dismountedwith hook wrenches <strong>and</strong> extractionnuts. The following tablegives the dimensions, mass <strong>and</strong>appropriate hook wrench <strong>for</strong> therespective nuts.Order example <strong>for</strong> an FAG hookwrench:HN120/130Technical dataHook wrench Dimensions Mass Suitable <strong>for</strong>l s ≈ nutsOrder designation mm kg FAGHN16/20 110 3 0.025 KM0, KM1HN25/28 136 4 0.045 KM2, KM3HN30/32 136 4 0.05 KM4HN34/36 170 5 0.09 KM5HN45/50 206 6 0.155 KM6HN52/55 206 6 0.16 KM7HN58/62 242 7 0.255 KM8, KM9HN68/75 242 7 0.255 KM10, KM11HN80/90 280 8 0.41 KM12, KM13, KM14HN95/100 280 8 0.385 KM15, KM16HN110/115 335 10 0.745 KM17HN120/130 335 10 0.72 KM18, KM19, KM20HN135/145 385 10 1 KM21, KM22, KM23HN155/165 385 10 1.16 KM24, KM25, KM26, KM27HN180/195 470 10 1.58 KM28, KM29, KM30HN205/220 470 10 1.58 KM31, KM32, KM33, KM34HN230/245 560 10 2.25 KM36, KM38, KM40lsFAG · 9


TOOLS AND DEVICES FOR MOUNTINGHook wrenchesDouble hook wrench setsThe double hook wrench sets FAG173556 <strong>and</strong> 173557 are used <strong>for</strong><strong>mounting</strong> <strong>rolling</strong> bearings onadapter sleeves. Both sets includea torque wrench with which theposition at the beginning of the<strong>mounting</strong> process can be determinedexactly with a specifiedtightening torque.Rotation angles are engraved onevery double hook wrench <strong>for</strong>self-aligning ball bearings. There<strong>for</strong>ethe drive-up distance <strong>and</strong> theradial clearance reduction can beadjusted accurately.Double hook wrench sets173556 <strong>and</strong> 173557Double hook Double hook Suitable <strong>for</strong> Adapterwrench set wrench self-aligning ball bearings sleeve nutsOrder designation FAG FAG12081308173556 DHN5 1205 2205 1305 2305 KM5DHN6 1206 2206 1306 2306 KM6DHN7 1207 2207 1307 2307 KM7DHN8 1208 2208 1308 2308 KM8Scope of delivery: Double hook wrenches DHN5, DHN6, DHN7, DHN8,torque wrench with adjusting wrench WKZG.DSG5-8,service case (350x220x65 mm),operating instructionsmass 1.5 kg0FAG-DHN 822082308173557 DHN9 1209 2209 1309 2309 KM9DHN10 1210 2210 1310 2310 KM10DHN11 1211 2211 1311 2311 KM11DHN12 1212 2212 1312 2312 KM12DHN13 1213 2213 1313 2313 KM13Scope of delivery: Double hook wrenches DHN9, DHN10, DHN11, DHN12, DHN13,torque wrench with adjusting wrench WKZG.DSG9-13,service case (450x330x100 mm),operating instructionsmass 3.3 kgThe individual double hook wrenches <strong>and</strong> torque wrenches are also available as replacement parts.FAG · 10


TOOLS AND DEVICES FOR MOUNTINGHydraulic nutsHydraulic nuts (RKP)Parts with a tapered bore arepressed onto tapered seats withFAG hydraulic nuts. They are primarilyused when the drive-up<strong>for</strong>ce of other devices, e.g. locknuts<strong>and</strong> thrust bolts, is not sufficient.Main fields of application:• Mounting of tapered bore <strong>rolling</strong>bearings. The bearings can bemounted directly on taperedshaft seats or on adapter or withdrawalsleeves. Hydraulic nutscan also be used to dismountsleeve-mounted bearings.• Mounting of couplings, gearwheels,ship‘s propellers etc.For more detailed in<strong>for</strong>mation seeFAG Publ. No. WL 80 103.Order designation Design Main fields of applicationRKP50 to RKP200 Hydraulic nut with metric fine thread to DIN 13 St<strong>and</strong>ardised adapter <strong>and</strong> withdrawalRKP205 to RKP1180A Hydraulic nut with trapezoidal thread to DIN 13 sleeves (metric dimensions)RKP90Z to RKP530Z Hydraulic nut with inch thread to ABMA Sleeves (inch dimensions)St<strong>and</strong>ards <strong>for</strong> Mounting Accessories, Section 8,Locknut Series N-00RKP100.529554A toRKP900.526225A Rein<strong>for</strong>ced hydraulic nut with straight bore For high <strong>mounting</strong> <strong>for</strong>ces,e.g. in ship buildingRKP.MG Displacement measuring instrument <strong>for</strong> If radial clearance cannot be measured withhydraulic nuta feeler gauge due to restricted accessibilityFAG · 11


TOOLS AND DEVICES FOR MOUNTINGHydraulic nutsHydraulic nuts with displacementmeasuring instrumentIf the radial clearance cannot bemeasured with a feeler gauge dueto poor accessibility of the bearinglocation, the axial drive up of thebearing on the tapered seat can bemeasured instead. To do so, ameasuring instrument can bescrewed to the face of the hydraulicnut.If the axial connection hole G 1/4in the hydraulic nut is needed <strong>for</strong>the pump, users can drill a secondaxial hole required <strong>for</strong> the measuringinstrument themselves. On requestFAG also supply hydraulicnuts, suffixed .2A, that already featuresuch a hole, order example:RKP200.2A.First, place the bearing onto theshaft. The required oil pressure isdetermined by the bearing size<strong>and</strong> by the number of fitting surfaces<strong>and</strong> is indicated in the operatinginstructions. Then adjust dialgauge to zero. The bearing is drivenup the shaft by pumping untilthe specified drive up has beenachieved.Which one of the supplied meteringneedles has to be selected isspecified in the detailed operatinginstructions that come with everymeasuring instrument.Order designation: RKP.MG1 displacement measuring instrumentwith dial gauge,6 metering needles <strong>and</strong> seals in acaseFAG · 12


TOOLS AND DEVICES FOR DISMOUNTINGFAG tools <strong>and</strong> devices <strong>for</strong>dis<strong>mounting</strong>Mechanical extractors P. 14Hydraulic nuts(see Tools <strong>and</strong> devices<strong>for</strong> <strong>mounting</strong>) P. 11FAG · 13


TOOLS AND DEVICES FOR DISMOUNTINGMechanical extractorsMechanical FAG extractorsMechanical extractors are used <strong>for</strong>dis<strong>mounting</strong> small <strong>rolling</strong> bearingswith bore diameters of up to about100 mm which were mounted withan interference fit on the shaft orin the housing. The bearings canbe dismounted without damage ifthe device is applied at the tightlyfitted bearing ring. Note: Largerbearings are usually dismountedusing the hydraulic method or inductionheating devices.With FAG mechanical extractors,the extraction <strong>for</strong>ce is usually appliedby means of threaded spindles.Hydraulic pressure toolsmake the job easier in some cases.FAG also offer special extractors inaddition to their two-, three- <strong>and</strong>four-arm extractors <strong>and</strong> a hydraulicpressure tool.For further in<strong>for</strong>mation seeTI WL 80-48.Two-arm extractor 54• For extracting complete <strong>rolling</strong>bearings or tightly fitted innerrings as well as other parts,e.g. gearwheels• Span 80 - 350 mm, depth 100 -250 mm, also available in a setOrder designation:ABZIEHER54.100ABZIEHER54.200ABZIEHER54.300ABZIEHER54.400ABZIEHER54.500ABZIEHER54.600ABZIEHER54.SETTwo-arm bearing extractor 47• For extracting complete <strong>rolling</strong>bearings or tightly fitted innerrings• Span 45 <strong>and</strong> 90 mm, depth 65<strong>and</strong> 100 mmOrder designation:ABZIEHER47.100ABZIEHER47.200Three-arm extractor 52• For extracting complete <strong>rolling</strong>bearings or tightly fitted innerrings• Span 85 - 640 mm, big extractorscan be equipped with a hydraulicspindle (suffix H).Order designation:ABZIEHER52.085ABZIEHER52.130ABZIEHER52.230ABZIEHER52.295ABZIEHER52.390ABZIEHER52.640FAG · 14


TOOLS AND DEVICES FOR DISMOUNTINGMechanical extractorsThree-arm extractor 53• For extracting complete <strong>rolling</strong>bearings or tightly fitted innerrings as well as similar parts• Span 130 - 640 mm, big extractorscan be equipped with a hydraulicspindle (suffix H).Order designation:ABZIEHER53.130ABZIEHER53.230ABZIEHER53.295ABZIEHER53.390ABZIEHER53.640Hydraulic pressure tool 44• For loosening tightly fitted partstogether with mechanical extractors• Applying an axial <strong>for</strong>ce of 80 or150 kN makes the dis<strong>mounting</strong>job considerably easier. When usingbigger devices, hydraulic<strong>for</strong>ce must be reducedOrder designation:ABZIEHER44.080ABZIEHER44.150Ball bearing extractor 56• For extracting complete radial ballbearings• For ball bearings with a tightly fittedouter ring• For bearings that are radially notaccessible• Three sets with different claws areavailableOrder designation:ABZIEHER56.020.SETABZIEHER56.120.SETABZIEHER56.220.SETSpecial bearing extractor 64• For radial bearings (deep grooveball bearings, angular contact ballbearings, self-aligning ball bearingsas well as cylindrical rollerbearings, tapered roller bearings<strong>and</strong> spherical roller bearings); indicatebearing manufacturer.• For tightly fitted inner or outerringsOrder designation:ABZIEHER64.400ABZIEHER64.500ABZIEHER64.600ABZIEHER64.700FAG · 15


TOOLS AND DEVICES FOR DISMOUNTINGMechanical extractorsInternal extractor 62• For deep groove ball bearings<strong>and</strong> angular contact ball bearings.Internal extractors are availablein several sizes <strong>for</strong> bearing boresof up to about 70 mm.• For bearings with tightly fittedouter rings.Order designation(extractor with countersupport):ABZIEHER62.100.005ABZIEHER62.100.007ABZIEHER62.100.010ABZIEHER62.100.014ABZIEHER62.100.020ABZIEHER62.100.030ABZIEHER62.100.040ABZIEHER62.100.050ABZIEHER62.100.060Impact-type extractor 62• For extracting sleeves or rings.The impact-type extractor isscrewed to the internal extractor62 (connection threadM10/M14x14.5). It is usuallyused if no countersupport can beapplied.Order designation:ABZIEHER62.300Extractor 49• For all <strong>rolling</strong> bearing types.For extracting complete <strong>rolling</strong>bearings or tightly fitted innerrings.The extractor <strong>and</strong> the separatingdevice are available in severalsizes with openings of up to210 mm.•Especially <strong>for</strong> applications wherethe inner ring is seated against ashaft shoulder having no extractionslots. The bearing locationmust be radially accessible.Order designation:ABZIEHER49.100.060ABZIEHER49.100.075ABZIEHER49.200.115ABZIEHER49.300.150ABZIEHER49.400.210FAG · 16


HEATING DEVICESFAG heating devicesInduction heating devices P. 18Electric heating plates P. 20Heating rings P. 20Induction coils P. 21FAG · 17


HEATING DEVICESInduction heating devicesInduction heating devicesMany <strong>rolling</strong> bearings <strong>and</strong> otherrotationally symmetric steel partsare fitted tightly on the shaft. Largerparts, in particular, can be fittedmuch more easily if they are heatedbe<strong>for</strong>e <strong>mounting</strong> (<strong>rolling</strong> bearingsup to a maximum of 120°C).Induction heating is superior totraditional methods such as heatingfurnaces, heating plates or oilbaths.The induction heating methods arefast <strong>and</strong> clean. There<strong>for</strong>e they areparticularly suitable <strong>for</strong> batch<strong>mounting</strong>. The devices can beused <strong>for</strong> heating complete bearings,rings of cylindrical rollerbearings or needle roller bearings,as well as other rotationally symmetricsteel parts such as labyrinthrings, roll couplings, tyres, etc.Heating device AWG.MINI AWG3,5Power consumption(max.) 3.5 kVA 3.5 kVAVoltage/frequency 230 V/50 Hz 230 V/50 HzRated current 16 A 16 AMass 19 kg 45 kgLength 420 mm 320 mmWidth 230 mm 330 mmHeight 265 mm 335 mmLedges (incl.) 14x14x200 mm 20x20x270 mm20x20x200 mm30x30x270 mm30x30x200 mm40x40x270 mm40x40x200 mm60x60x270 mmAdvantages• fast, power-saving work• suitable <strong>for</strong> <strong>rolling</strong> bearings <strong>and</strong>other ring-shaped steel parts• extremely safe operation• environmentally compatible, nooil required (no disposal!)• uni<strong>for</strong>m, controlled heating• easy operation• automatic demagnetisation• very efficient as the optimumsize can be selected <strong>for</strong> each applicationClear width betw. supp. 120 mm 145 mmClear height 140 mm 155 mmLedges (accessories) 7x7x200 mm 14x14x270 mm10x10x200 mm17.5x17.5x270 mm24.5x24.5x270 mmWorkpieceBore (min.) 20 (10) mm 30 (20) mmWidth (max.) 120 mm 145 mmMass (max.) 20 kg 40 kgMore detailed in<strong>for</strong>mation on thesix induction heating devicesdescribed here is provided inTI WL 80-47.These heating devices are alsoavailable from FAG <strong>for</strong> other voltages<strong>and</strong> frequencies.In addition, we offer special heatingdevices with a higher powerconsumption <strong>for</strong> very heavyworkpieces.FAG · 18


AWG8 AWG13 AWG25 AWG408 kVA 13 kVA 25 kVA 40 kVA400 V/50 Hz 400 V/50 Hz 400 V/50 Hz 400 V/50 Hz20 A 32 A 63 A 100 A56 kg 108 kg 350 kg 600 kg470 mm 1000 mm 1280 mm 1800 mm310 mm 500 mm 500 mm 600 mm455 mm 1050 mm 1250 mm 1400 mm70x70x350 mm 80x80x490 mm 100x100x700 mm 150x150x850 mm210 mm 330 mm 390 mm 600 mm195 mm 265 mm 430 mm 450 mm14x14x350 mm 20x20x490 mm 30x30x700 mm 60x60x850 mm20x20x350 mm 30x30x490 mm 40x40x700 mm 80x80x850 mm30x30x350 mm 40x40x490 mm 60x60x700 mm 100x100x850 mm40x40x350 mm 50x50x490 mm 80x80x700 mm50x50x350 mm60x60x490 mm60x60x350 mm70x70x490 mm100 (20) mm 115 (30) mm 145 (45) mm 220 (85) mm210 mm 330 mm 390 mm 600 mm100 kg 200 kg 400 kg 800 kgFAG · 19


HEATING DEVICESElectric heating plates · Heating ringsElectric heating platesIt is a good idea to heat bearingsbe<strong>for</strong>e <strong>mounting</strong> if they are to begiven tight fits on the shaft (cylindricalbearing seats). A sufficientexpansion of the bearings is a-chieved at 80°C to 100°C. Duringthe heating process the temperaturehas to be monitored closely,e.g. with the temperature measuringinstrument FAG 175830. It mustnot exceed 120°C or else the structure<strong>and</strong> hardness of the materialscould be adversely affected.Rolling bearings can be heated on atemperature-controlled heatingplate. During the process the bearinghas to be covered with a metalsheet <strong>and</strong> turned over several timesto ensure that it is heated uni<strong>for</strong>mly.FAG heating plate 172017Dimensions:220x220x170 mmPower:switchable 1000/2000 Wat 220 V/50 HzTemperature control:thermostat adjustable from 50°C to300°CFAG heating plate 172018Dimensions:300x300x170 mmPower:2500 W at 220 V/50 HzTemperature control:thermostat adjustable from 50°C to300°COrder designation:172017 or 172018FAG heating plate 172017The heating plates can be used notonly <strong>for</strong> heating <strong>rolling</strong> bearings(max. 120°C) but also <strong>for</strong> heatinglabyrinth rings, shrink-on rings <strong>and</strong>sealing rings as well as aluminiumheating rings.Heating ringsHeating rings are suitable <strong>for</strong> dis<strong>mounting</strong>the inner rings of cylindricalroller bearings <strong>and</strong> needleroller bearings without lips <strong>and</strong> innerrings with one lip. Heatingrings are of particular advantage<strong>for</strong> the occasional extraction ofsmall or medium-size bearing rings(bore diameters 50 to 200 mm).Heating takes 5 to 30 seconds dependingon the ring size.The heating rings are made of lightmetal <strong>and</strong> they are radially slotted.H<strong>and</strong>ling is facilitated by the heatinsulatedh<strong>and</strong>les.Heating rings are heated to200°...300°C by means of an electricheating plate (e.g. FAG 172017or 172018, see above) <strong>and</strong> slippedonto the inner ring to be extracted.After the inner ring has been extracted,it has to be removed fromthe heating ring at once in order toprevent it from overheating.Each bearing size requires a specialheating ring. On request FAGwill supply these heating rings as aspecial aluminium alloy design.For an offer we need the followingin<strong>for</strong>mation:1. Bearing numbers or ring dimensions,2. Drawing of the bearing locationwith fit data.3. Approximate number of parts tobe extracted per dayFor details on the product programmesee Technical In<strong>for</strong>mationNo. WL 80-9.Recommended FAG accessories•Electric heating plate 172018•Temperature measuring instrumentTEMP.MG175830• Gloves HANDSCHUH2Examples of how to order heatingringsAWR176050.NU320E(<strong>for</strong> inner ring of a cylindrical rollerbearing NU320E)AWR176050.NJ2317E(<strong>for</strong> inner ring of a cylindrical rollerbearing NJ2317E)FAG · 20


HEATING DEVICESInduction coilsInduction coilsInduction coils are suitable <strong>for</strong><strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong> medium-size<strong>and</strong> large inner rings ofcylindrical roller bearings <strong>and</strong> needleroller bearings. Each bearingsize requires a special coil (see alsoFAG Publ. No. WL 80 107).Besides low-voltage inductioncoils, FAG also offers coils that canbe operated with mains voltage.Low-voltage coilsFAG induction coils that are operatedwith harmless low voltage arewater cooled. They are connectedto a mobile trans<strong>for</strong>mer which canbe designed <strong>for</strong> any mains voltage.The voltage <strong>for</strong> the <strong>mounting</strong> coilcan be adjusted between 20 <strong>and</strong>40 V.The trans<strong>for</strong>mers <strong>for</strong> the inductioncoils are offered by FAG in fivesizes (EFB20, EFB33, EFB50,EFB80, EFB125). Thus other rotationallysymmetric parts likelabyrinth rings, couplings <strong>and</strong> ringrolls can be heated as well. Withthe largest trans<strong>for</strong>mer <strong>and</strong> the correspondinginduction coil, innerrings weighing up to 1200 kg canbe heated to the required <strong>mounting</strong>temperature of 80 °C...100 °C(<strong>for</strong> couplings a maximum mass of600 kg).Low-voltage induction coil with trans<strong>for</strong>mer <strong>for</strong> cylindrical rollerbearing inner ringsFAG · 21


HEATING DEVICESInduction coilsOrder examplesFAG induction coilEIM171148.K159FAG trans<strong>for</strong>merEFB50.110KVA.380V.50HZFAG foot switchFS125A.400VFAG switch cabinetSSK400A.152492A.440V.60HZBore of the device [mm]Type of deviceK low-voltage deviceN mains voltage deviceT Heating device <strong>for</strong> <strong>rolling</strong> mill coupling piecesL Labyrinth ring heating deviceR Ring roll heating deviceS Special deviceDrawing no.Induction coilFrequencyVoltagePowerTrans<strong>for</strong>mer sizeVoltagePower consumptionFoot switchFrequencyVoltageDrawing no.Power consumptionSwitch cabinetData required to make an offerFAG induction coils are alwaysmade individually <strong>for</strong> specific applications.We need the following in<strong>for</strong>mationto make an offer:1. Exact bearing code <strong>for</strong> bearingrings2. Size of bearing rings <strong>and</strong> spacers(bore, raceway diameter,ring width), especially if thebearings are not FAG3. A drawing of the bearing locationwhich indicates the fit <strong>and</strong>possibly the positions <strong>and</strong> numberof extraction slots in labyrinthrings; a detailed dimensionalsketch <strong>and</strong> data of fits <strong>for</strong>couplings <strong>and</strong> labyrinth rings4. Mains voltage <strong>and</strong> frequencyavailable at the <strong>mounting</strong> site5. In<strong>for</strong>mation on operating conditions(type of operation, climaticconditions)6. An estimate of the number of innerrings, labyrinth rings, couplingsor other parts to bemounted per day7. Maximum loading of the mains8. Type of three-phase mains:Three-wire network: 3 outerconductors L 1 , L 2 , L 3 , protectiveconductor PE, without neutralconductor NFour-wire network: 3 outer conductorsL 1 , L 2 , L 3 , protective conductorPE, neutral conductor NFAG · 22


PRESSURE GENERATORSFAG pressure generatorsChart P. 24Oil injector P. 25H<strong>and</strong> pump sets P. 26High-pressure pump P. 27Mounting sets P. 27Pneumatically operatedhydraulic unit P. 28Electrically drivenhydraulic unit P. 28Mobile hydraulic unit P. 28Connecting pieces P. 29FAG · 23


PRESSURE GENERATORSChartPressure Oil container Connection Max. oil Application Max. shaftgenerator capacity pressure diameterl bar (N/mm 2 ) mmOil injector 0.008 G3/8 2500 (250) Mounting <strong>and</strong> dis<strong>mounting</strong> of bearings 80107640 with a tapered bore. Press-fitted assemblieswith valve nipple up to a contact pressure of ca. 125 N/mm 2 .107642Oil injector 0.027 G3/4 1600 (160) Mounting <strong>and</strong> dis<strong>mounting</strong> of bearings 150107641 with a tapered bore. Press-fitted assemblieswith valve nipple up to a contact pressure of ca. 80 N/mm 2 .107643H<strong>and</strong> pump set 0.7 G1/4 1000 (100) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> 250PUMPE1000.0,7Lbearings. Mounting of press-fitted assembliesup to a contact pressure of 50 N/mm 2 .For driving hydraulic nuts up toRKP395 <strong>and</strong> RKP300.526205AH<strong>and</strong> pump set 4 G1/4 1000 (100) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimitedPUMPE1000.4Lbearings. Mounting of press-fitted assembliesup to a contact pressure of 50 N/mm 2 ,e.g. ship’s propellers.For driving hydraulic nuts up to RKP800AH<strong>and</strong> pump set 4 G1/4 1600 (160) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimitedPUMPE1600.4Lbearings. Mounting of press-fitted assembliesup to a contact pressure of 80 N/mm 2 ,e. g. ship’s shafts <strong>and</strong> rudder bladesH<strong>and</strong> pump set 4 G1/4 2500 (250) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimitedPUMPE2500.4L (direct) bearings. Mounting of press-fitted assembliesup to a contact pressure of 125 N/mm 2 ,e.g. gearwheels <strong>and</strong> couplingsHigh-pressure 0.2 G3/4 4000 (400) For press-fitted assemblies with a high unlimitedpump (direct) contact pressure (> 100 N/mm 2 ). As120109 <strong>mounting</strong> set 155890A <strong>for</strong> <strong>mounting</strong><strong>and</strong> dis<strong>mounting</strong> <strong>rolling</strong> bearings,<strong>rolling</strong>with adapter sleeves, with withdrawal bearingsMounting set 0.2 G1/4 with 2500 (250) sleeves. Dis<strong>mounting</strong> of bearings with a ut to dia 250155890A high-pressure- cylindrical bore. Amount of feed <strong>and</strong> supply155890B tube of oil are limited.Pneumatically 13 G1/4 2500 (250) Mounting of shaft couplings <strong>and</strong> press- unlimitedoperated hydraulicfitted assemblies, gearwheels etc. withunitthe hydraulic method.AGGREGAT. Contact pressure of up to 100 N/mm 2H1000/2500Electrically driven 10 G1/4 800 (80) For driving large hydraulic nuts unlimitedhydraulic unitup to RKP1180A. Mounting ofAGGREGAT.E800large press-fitted assemblies:ship shaft couplings, ship’s propellers,gearwheels.Contact pressure of up to 50 N/mm 2FAG · 24


PRESSURE GENERATORSOil injectorOil injectorThe oil injectors’ delivery volumeis small; they can be used <strong>for</strong> dis<strong>mounting</strong>of <strong>rolling</strong> bearings <strong>and</strong>other press-fitted assemblies directlyseated on tapered shafts (e.g.cylindrical roller bearings FAGNNU49SK, NN30ASK, N10K, N19Kin machine tools) with the hydraulicmethod.The small oil injector (107640) canbe used <strong>for</strong> shaft diameters of upto 80 mm, the large one (107641)up to 150 mm.With the valve nipple the oil canbe filled up without any losses. Forthis purpose an oil injector plusvalve nipple, e.g. 107640 + 107642,should be ordered.Oil injectors <strong>and</strong> valve nipples arealso available separately. Orderdesignations, see table.Spare seals are st<strong>and</strong>ard O-rings:OR6x1,5 (<strong>for</strong> 107640),OR10x2,0 (<strong>for</strong> 107641).BL 2Oil injectorL 1SW 1SW 2GValve nippletL 3tGdOil injector Valve Connection Oil Max. oil Mass Dimensionsnipple G volume pressure ≈ t d L 1 L 2 L 3 B SW 1 SW 2Order designation cm 3 bar kg mm107640 107642 G3/8 8 2500 0.91 12 5 120 130 30 220 19 22107641 107643 G3/4 27 1600 2.18 22 8 180 185 55 280 27 32Oil injectors with valve nipplesFAG · 25


PRESSURE GENERATORSH<strong>and</strong> pump setsH<strong>and</strong> pump setsFAG offer a h<strong>and</strong> pump set with aone-step pump <strong>and</strong> three h<strong>and</strong>pump sets with a two-step pump.The two-step pumps have a largedelivery volume in the low-pressurerange (up to 50 bar) <strong>and</strong> thenautomatically switch to the highpressurestage. In this way a highworking speed is achieved. For applicationswhere larger amounts ofoil are required the two-steppumps are also available with an8-litre oil container (suffix .8L).Where the <strong>mounting</strong> of adapteror withdrawal sleeves requires aseparate oil supply, we will supplyon request a two-way valve(suffix .V).A detailed description of the FAGh<strong>and</strong> pump sets is provided inTI WL 80-46.PUMPE1000.0,7LPUMPE2500.8L.VFAG h<strong>and</strong> pump sets (order designations)PumpH<strong>and</strong> pump setBasic design with 8-l container with distributor with 8-l container <strong>and</strong>distributorone-step1000 bar PUMPE1000.0,7Ltwo-step1000 bar PUMPE1000.4L PUMPE1000.8L PUMPE1000.4L.V PUMPE1000.8L.V1600 bar PUMPE1600.4L PUMPE1600.8L PUMPE1600.4L.V PUMPE1600.8L.V2500 bar PUMPE2500.4L PUMPE2500.8L PUMPE2500.4L.V PUMPE2500.8L.VFAG · 26


PRESSURE GENERATORSHigh-pressure pump · Mounting setsHigh-pressure pump 120109The high-pressure pump is suitable<strong>for</strong> <strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong><strong>rolling</strong> bearings <strong>for</strong> shaft diametersup to 250 mm. As it generatespressures of up to approx. 4000bar it can also be used to exp<strong>and</strong>heavy shaft couplings <strong>and</strong> gearwheelswith the hydraulic method.The pump can be connected eitherdirectly or by means of thickwalledadapters. The pump can alsobe connected by means of apump holder (with or without apressure gauge) <strong>and</strong> a 2-m-longflexible high-pressure tube (permissiblemaximum oil pressure2500 bar). FAG recommends usingthe pump always in connectionwith a pressure gauge. Operationof the pump is described in the operatinginstructions (Publ. No.WL 80 115).FAG <strong>mounting</strong> setsIn order to make it easier <strong>for</strong> customersto choose the right device,FAG offers complete <strong>mounting</strong> setsin wooden boxes.Rod Oil container Pumpbody<strong>for</strong> a width acrossflats of 27 mmConnecting thread G3/4High-pressure pump Connection Oil container Delivery Max. oil Masscapacity volume pressure ≈Order designation l cm 3 /stroke bar kg120109 G3/4 0.2 0.3 4000 3.8consisting of104746 (pump body)104936 (oil container)FAG <strong>mounting</strong> set 155890B with pressure gauge up to 2500 bar *Scope of delivery:1 high-pressure pump 120109 1 pressure gauge 1333151 pump holder 118543/2A 1 high-pressure tube 1646413 reduction nipples (130075B, 122701B, 150589B)1 wooden box (580x225x125 mm)Mass (incl. wooden box) 12.75 kgOrder designation <strong>for</strong> set: 155890Bhigh-pressure tubeOil containerPump bodyFAG <strong>mounting</strong> set 155890B* FAG <strong>mounting</strong> sets with a pressure gauge<strong>for</strong> up to 1000 bar <strong>and</strong> without pressuregauge are also available on request.Pressure gaugePump holderFAG · 27


PRESSURE GENERATORSHydraulic unitsPneumatically operated unitThe pneumatically operated FAGpump unitAGGREGAT.H1000/2500 is mobile<strong>and</strong> consists of a 13-l light-metaloil tank <strong>and</strong> two pumps (1000 bar<strong>and</strong> 2500 bar).On request, devices <strong>for</strong> other operatingpressures are available aswell.The pumps are individually controllable.The pump (2500 bar) can be usedas a pressure generator <strong>for</strong> the hydraulicmethod <strong>for</strong> exp<strong>and</strong>ing shaftcouplings <strong>and</strong> gearwheels.The pump (1000 bar) can drive ahydraulic nut at the same time. Thepump is suitable <strong>for</strong> contact pressuresup to 100 N/mm 2 .Scope of delivery:Pressure gauge, 1 ... 3 hosesDN5/2500-3000/G1/4 (max.2500 bar), oil distributorHydraulic unit Oil tank Max. oil Masscapacity pressure ≈Order designation l bar kgAGGREGAT.H1000/2500 13 1000 or 2500 40(without oil filling)Electrically driven hydraulicunitThese devices are suitable <strong>for</strong> drivinglarge hydraulic nuts <strong>and</strong> <strong>for</strong><strong>mounting</strong> large press-fitted assembliessuch as ship shaft couplings,ship’s propellers <strong>and</strong> gearwheels(up to contact pressures of50 N/mm 2 ).Electrical connection: socket, voltage220/380 V at 50 Hz or othervoltages <strong>and</strong> frequencies.Scope of delivery:Pressure regulating valve, pressuregauge <strong>and</strong> high-pressure hoseHydraulic unit Oil tank Oil flow Max. oil Motor Masscapacity rate pressure power ≈(suctioncapacity)Order designation l l/min bar kW kgAGGREGAT.E800 10 0.9 800 1.1 40(with oil filling)Mobile hydraulic unit <strong>for</strong> batch<strong>mounting</strong>The mobile unit features a valvecontrolled,double-direction pressurecylinder (pressure <strong>for</strong>ce 700kN, axial travel 215 mm) which isdriven by a motor pump. Theheight of the cylinder can be alteredwithin a range of 290...690mm by a lifting cylinder <strong>and</strong> rocker.Accessories such as guidingsleeves, <strong>mounting</strong> sleeves, traction<strong>and</strong> pressure spindles <strong>and</strong> drawingframes must be ordered<strong>for</strong> each application individually.Orders or inquiries mustcontain details of the bearingtype <strong>and</strong> the data ofthe electrical connection.This device is primarilyused <strong>for</strong> <strong>mounting</strong> <strong>and</strong>dis<strong>mounting</strong> FAG journalroller bearings TAROL(see also FAG Publ. No.WL 07154)Order designation:FMV.TAROL131084FAG · 28


PRESSURE GENERATORSConnecting piecesAdapters <strong>and</strong> reduction nipplesGGAdapters <strong>and</strong> reduction nipplesmatch the threads of the HP hoses<strong>and</strong> pressure pipes.Adapters <strong>and</strong> reduction nipples ofdesign A (with sealing ring) aresuitable <strong>for</strong> oil pressures of up to800 bar.Design B (with blade sealing) isalso suitable <strong>for</strong> oil pressures over800 bar.In addition to the sizes indicatedhere, other adapters <strong>and</strong> reductionnipples are also available on request.G 1Design A (with sealing ring)G 1Design B (with blade sealing)Reduction nipple G>G 1 /GG 1 /G


PRESSURE GENERATORSConnecting piecesPressure gaugeThe maximum operating pressure must be taken intoconsideration when selecting a pressure gauge.Pressure Pressure Diameter Massgauge reading ≈Orderdesignation bar mm kg124830 0-1000 100 0.8133315 0-2500 160 1.7All pressure gauges have a connecting thread G1/2.High-pressure pipes <strong>for</strong> high-pressure pumps (up to2500 bar), sheathed in a PVC hoseHigh-pressure pipe Connecting Masshole≈Order designation inch kg164641 G1/4 0.6123076 G3/8 0.6128167 G1/2 0.6120386 G3/4 0.8The pump holder connection is always G3/4.For other connecting holes an additionalreduction nipple has to be used.Sleeve connecting pieces <strong>for</strong> adapter <strong>and</strong> withdrawalsleeves (up to 800 bar)(Special lengths available on request)Connecting piece Connecting Massthread≈Order designation mm/inch kg118549A-M6 M6 0.22118549A-M8 M8 0.245118549A-G1/8 G1/8 0.285118549A-G1/4 G1/4 0.42The connection thread <strong>for</strong> h<strong>and</strong> pump sets is G1/4.FAG · 30


MEASURING INSTRUMENTSMeasuring instrumentsFeeler gauges P. 32Taper gauge ring P. 32Taper measuringinstruments P. 33Boundary circle measuringinstruments P. 34H<strong>and</strong>held digitalspeedometer P. 35Temperature measuringinstrument P. 36Sonar detector P. 36FAG · 31


MEASURING INSTRUMENTSFeeler gauges · Taper measuring instrumentsFeeler gauges172031 <strong>and</strong> 172032The feeler gauges are used <strong>for</strong>measuring the radial bearing clearance,especially if the bearings aremounted onto tapered shaft seatsor on adapter or withdrawalsleeves.Order Feeler Feeler thicknessdesig- lengthnation mm mm172031 100 0.03 0.08 0.140.04 0.09 0.160.05 0.10 0.180.06 0.12 0.200.07Feeler gauges 172031 <strong>and</strong> 172032Order Feeler Feeler thicknessdesig- lengthnation mm mm172032 300 0.03 0.12 0.200.04 0.13 0.250.05 0.14 0.300.06 0.15 0.350.07 0.16 0.400.08 0.17 0.450.09 0.18 0.500.10 0.19Taper measuring instrumentsIf a tapered bore bearing is directlyseated on the shaft, the taperedbearing seat must be precisely machinedto fully contact the bearingbore. FAG offers various devices<strong>for</strong> measuring the taper. Most bearingswith a tapered bore have a taper1:12. Only spherical rollerbearings of series 240 <strong>and</strong> 241have a taper 1:30.Taper gauge ringThis is the simplest way of measuringthe tapered bearing seats ofsmall bearings on shafts. By bluingit is determined whether shaft <strong>and</strong>ring gauge match, <strong>and</strong> correctionsare carried out until the ring gaugefits the shaft through its entirewidth. The inner rings of the bearingsare not suitable <strong>for</strong> use asgauge rings since their walls aretoo thin <strong>and</strong> might get damaged.FAG offers taper gauge rings <strong>for</strong> taperdiameters from 30 to 240 mm.Order designation (example):KLR20Taper gauge ring <strong>for</strong> bearings witha 100 mm bore diameter, e. g. <strong>for</strong>double-row cylindrical roller bearingsNN3020ASK or NNU4920SK.Taper gauge ring Taper diameterOrdermmdesignationKLR... 25 ... 150FAG · 32


MEASURING INSTRUMENTSTaper measuring instrumentsFAG taper measuring instrumentMGK 133<strong>for</strong> male tapers with 1:12 <strong>and</strong> 1:30<strong>and</strong> taper diameters of 27 to205 mm.The taper measuring instrumentFAG MGK 133 rests on the taperwith four hardened <strong>and</strong> polishedsupport bolts. These support bolts<strong>and</strong> a stop pin determine the positionof the gauge on the taper. Thestop pin can be attached either tothe front or to the rear of thegauge. Inside the device are twomobile measuring straps; one ofthem measures the smaller taperdiameter, the other one measuresthe larger taper diameter at a defineddistance from the first one.An indicator shows the deviationof the taper diameter from the targetvalue at both measuring levels.FAG taper measuring instrument MGK 133The reproducibility of the measuringresults is within 1 µm. Themeasuring instrument is adjustedby means of a gauge taper suppliedby FAG.FAG taper measuring instrumentMGK 132<strong>for</strong> male tapers with taper anglesof 0° to 6° <strong>and</strong> taper diameters of90 to 510 mm.The reproducibility of the measuringresults is within 1 µm.The taper measuring instrumentMGK 132 rests on the workpiecewith four hardened, ground <strong>and</strong>lapped ledges. The ledges <strong>for</strong>m anangle of 90°. The position of thedevice on the taper is exactly definedby a stop pin at the front orat the rear of the device.The measuring carriage riding betweenthe support ledges is supportedby preloaded roller bearings.A dial gauge integrated intothe housing is applied to the measuringcarriage <strong>and</strong> measures thedeviation of the taper diameterfrom the target value. An indicatorin the measuring carriage likewisecontacts the workpiece with itsFAG taper measuringinstrumentMGK 132bladeshaped tip <strong>and</strong> measures thedeviation of the taper from the targetvalue.FAG · 33


MEASURING INSTRUMENTSBoundary circle measuring instrumentsBoundary circle measuringinstrument MGI 21The boundary circle measuring instrumentis used <strong>for</strong> adjusting theradial clearance of cylindrical rollerbearings NNU4920K to NNU4964K<strong>and</strong> NNU4920 to NNU4964, that is,<strong>for</strong> bearings with a bore diameter of100 to 320 mm. These bearingshave separable inner rings.The FAG boundary circle measuringinstrument MGI 21 measures the internalboundary circle of the roller<strong>and</strong> cage assembly by means of twohardened <strong>and</strong> precision-ground surfaces,one of which is mobile.After <strong>mounting</strong> the outer ring, themeasuring instrument is adjusted tothe internal boundary circle of theroller <strong>and</strong> cage assembly. This valueis measured by means of a commercialdial-indicator snap gauge.This device allows the inner ring tobe adjusted to the diameter ensuringthe desired radial clearance.Bearings with a tapered bore aredisplaced on the tapered seat of theshaft. For bearings with a straightbore, rough-ground inner rings (suffixF12) are used which are finishgroundto the desired raceway diameter..Order example <strong>for</strong> NNU4920:MGI21.4920FAG boundary circle measuring instrument MGI 21 <strong>for</strong> adjustingthe radial clearance or preload of cylindrical roller bearings with aseparable inner ringBoundary circle measuringinstrument MGA 31<strong>for</strong> cylindrical roller bearingsNN3006K to NN3038K <strong>and</strong> N1006Kto N1048K with a tapered bore <strong>and</strong>a separable outer ring.With this measuring instrument theradial clearance or preload of thesecylindrical roller bearings can beaccurately adjusted.First, the raceway diameter of themounted outer ring is measured bymeans of a commercial internalmeasuring instrument. The measuredvalue is transferred to thehardened <strong>and</strong> precision-groundmeasuring surfaces of the boundarycircle measuring instrument.Then the tapered shaft with thepremounted inner ring <strong>and</strong> roller<strong>and</strong> cage assembly can be insertedin the measuring instrument. Theshaft is displaced axially with thehydraulic method until the indicatorof the boundary circle measuringinstrument indicates the valuespecified <strong>for</strong> the radial clearance orpreload.FAG boundary circle measuringinstrument MGA 31 <strong>for</strong> adjustingthe radial clearance ofcylindrical roller bearings witha separable outer ringOrder example <strong>for</strong> NN3006K:MGA31.3006FAG · 34


MEASURING INSTRUMENTSH<strong>and</strong>held digital speedometerH<strong>and</strong>held digital speedometer172025The speedometer is suitable <strong>for</strong>two modes of operation:• Direct speed measurement withadapter, track wheel <strong>and</strong> measuringtips• Non-contact optical speed measurementby means of a reflectingmarkDirect speed measurementIf the speed is measured directly,the enclosed adapter is plugged intothe device.The speed is measured by the contactwith the rubber measuring tipor the surface speed is determinedby means of a track wheel.Non-contact speedmeasurementWith non-contact speed measurement,a reflecting mark is attachedto the machine part to be measured.This reflecting mark is photoelectricallyscanned by means ofvisible red light. The device displaysthe revolutions per minute.Order designation:172025Covers: H<strong>and</strong>held digitalspeedometerAdapter <strong>for</strong> directmeasurements 1:1Measuring wheel 1/10 mRubber tip10 reflecting marksOperating instructionsCaseSpare parts10 – reflecting marksOrder designation: 172029FAG · 35


MEASURING INSTRUMENTSTemperature measuring instrument · Sonar detectorTemperature measuring instrumentTEMP.MG175830This h<strong>and</strong>y device displays valuesbetween -60 °C <strong>and</strong> +1000 °C.The surface temperature sensorTEMP.MG175830.F that is part ofthe delivery scope covers a measuringrange of –60 °C to +300 °C.The instrument is suitable <strong>for</strong> temperaturemeasurements on•<strong>rolling</strong> bearings, housings <strong>and</strong>lubricating systems <strong>for</strong> operationmonitoring• heated <strong>rolling</strong> bearings <strong>and</strong> partsto be fitted during <strong>mounting</strong>The microprocessor-controlledmeasuring instrument has a singlelinedisplay. Its foil keyboard offersthe following functions:• On/Off• Hold (hold measured value ondisplay)Additional functions:display of battery voltage (LowBat.),automatic switch-off (Auto-OFF)after 14 min, switching from °C to °FOrder designation <strong>and</strong> deliveryscope:TEMP.MG175830(measuring instrument with sensorTEMP.MG175830.F <strong>and</strong> servicecase)FAG temperature sensors asspare parts (can be ordered separately):Quick-reaction surface sensorTEMP.MG175830.F(NiCr-Ni thermocouple, plug-<strong>and</strong>socketconnection, type K)Measuring range -60 °C...+300 °Cbriefly up to +500 °COrder designation:TEMP.MG175830.FFAG temperature sensors as accessories(can be ordered separately,<strong>for</strong> measuring the temperatureof liquids, lubricants etc.):Immersion sensor/stick-in sensorTEMP.MG175830.TF(NiCr-Ni thermocoupleplug-<strong>and</strong>-socket connection,type K)Measuring range -60 °C...+400 °COrder designation:TEMP.MG175830.TFFor more detailed in<strong>for</strong>mation seeTI No. WL 80-51.Sonar detector 172030By means of the sonar detector,<strong>rolling</strong> bearing noises can bechecked very easily, quickly <strong>and</strong>reliably. Changes in noise causedby wear, development of pitting ordetrimental preloads in the bearingcan be detected in time if checksare carried out regularly. In thisway unexpected interruptions inoperation <strong>and</strong> more serious machinedamage can be prevented.The sonar detector is used like aphysician’s stethoscope. The tipsof the earpiece are plugged intothe auditory canal of the ears sothat secondary noises are shut out.The insulated h<strong>and</strong>le is held betweenthumb <strong>and</strong> <strong>for</strong>efinger like apencil, <strong>and</strong> the measuring tip isplaced firmly onto the part to bemeasured. If a noise is heard themeasuring tip is moved around upto the point of maximum loudness.Order designation:172030FAG · 36


ROLLING BEARING LUBRICATIONRolling bearinglubricationRolling bearing greasesArcanol P. 38Lubricator“Motion Guard“ P. 41Grease gun P. 44Grease dosing devices P. 44FAG · 37


ROLLING BEARING LUBRICATIONRolling bearing greases Arcanol · Selection tableArcanol MULTITOP MULTI2 MULTI3 LOAD220 LOAD400 LOAD1000DIN 51825 KP2N-40 K2N-30 K3N-30 KP2N-20 KP2N-20 KP2N-20Thickener Lithium Lithium Lithium Lithium/ Lithium/ Lithium/soap soap soap calcium soap calcium soap calcium soapwith EP additiveswith EP additives with EP additives with EP additivesBase oil Mineral oil+ester Mineral oil Mineral oil Mineral oil Mineral oil Mineral oilBase oil viscosity at 40 °C ISO VG ISO VG ISO VG[mm 2 /s] 85 100 80 220 400 1000Consistency (NLGI class) 2 2 3 2 2 2Operating temperature [°C] -40...+150 -30...+140 -30...+140 -20...+140 -25...+140 -20...+140Longtime temp. limit [°C] 80 75 75 80 80 80Typical applications Universal grease Universal grease Universal grease Special grease Special grease Special grease<strong>for</strong> Arcanol <strong>rolling</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball bearings <strong>for</strong> ball bearings <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong>bearing greases roller bearings ØD ≤ 62 mm ØD > 62 mm roller bearings roller bearings roller bearingsin in in in in in<strong>rolling</strong> mills, small electric large electric <strong>rolling</strong> mills, mining miningconstruction, motors, motors, rail vehicles machines, machines,machines, motor agricultural <strong>and</strong> agricultural <strong>and</strong> construction constructionvehicles, spinning construction construction machines machines,<strong>and</strong> grinding machines, machines, preferablyspindles household blowers <strong>for</strong> shock loadsappliances<strong>and</strong> largebearingsat at at atincreased high loads, extreme extremespeeds, large speed, loads, loads,high loads, range, medium mediumlow <strong>and</strong> high high degree temperatures, temperatures,temperatures of humidity medium lowspeeds speedsLow temperatures ++ + + o – oHigh temperatures o o o o o oLow friction,high speeds + o o – – – –High loads,low speeds + o o ++ ++ ++Vibratory stressing + o + + + +Sealingproperties o o + + + +Relubricatability ++ ++ + + + +ISO VG = ++ extremely suitable o suitable – less suitableISO viscosity class + very suitable – – not suitableFAG · 38


TEMP90 TEMP110 TEMP120 TEMP200 SPEED2,6 VIB3 BIO2 FOOD2KP2P-40 KE2P-40 KPHC2R-30 KFK2U-40 KE3K-50 KP3N-30 KPE2G-30 K2K-30Calcium Lithium Polyurea PTFE Polyurea Lithium Lithium-/ Aluminiumpolyurea with complex with complex soap calcium soap complexEP additives soap EP additives with EP additives soapPAO oil Ester oil PAO/Ester oil Fluor. poly. oil PAO/ester oil Mineral oil Ester oil White oilISO VG ISO VG ISO VG130 150 460 400 22 170 58 1922 2 2 2 2-3 3 2 2-40...+160 -40...+160 -35...+180 -40...+260 -50...+120 -30...+150 -30..+140 -30..+12090 110 120 200 80 90 80 70Special grease Special grease Special grease Special grease Special grease Special grease Special grease Special grease<strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball bearings <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong>roller bearings roller bearings roller bearings roller bearings roller bearings roller bearings roller bearingsin in in in in in in incouplings, electric continuous track rollers machine rotor blade environmentally applicationselectric motors, machines, casting in baking tools, adjusters in hazardous with foodmotor vehicles motor vehicles plants machines, instruments wind power applications contact;piston pins stations, USDA H1in compressors,packingkiln trucks,machineschem. plantsat at at at at athigh high high extremely extremely hightemperatures, temperatures, temperatures, high temp., high speeds, temperatures,high high high chemically low highloads speeds loads aggressive temperatures loads,environmentsoscillatingmotion++ ++ + ++ ++ + + ++ ++ ++ ++ o + + –o + – – – ++ – o oo o ++ + – – + o oo o o – – ++ o oo o o o o o o oo o o o + – + ++FAG · 39


ROLLING BEARING LUBRICATIONRolling bearing greases Arcanol · Quantities ·Examples of how to orderArcanol Previous 70 g 250 g 400 g 1 kg 5 kg 10 kg 25 kg 180 kggrease desig- tube tube cartridge can bucket bucket hobbock casknationMULTITOP L135V • • • • •MULTI2 L78V • • • • • •MULTI3 L71V • • • • • •LOAD220 L215V • • •LOAD400 L186V • • • • •LOAD1000 L223V • • •TEMP90 L12V • • • • •TEMP110 L30V •TEMP120 L195V • • •TEMP200 L79V • •SPEED2,6 L75 • • •VIB3 L166V • • •BIO2 – • •FOOD2 – • •Examples of how to order:Order designationARCA.GREASE.MULTITOP.5KGARCA.GREASE.MULTI2.10KGARCA.GREASE.MULTI3.25KGARCA.GREASE.LOAD220.180KGARCA.GREASE.LOAD400.400GARCA.GREASE.LOAD1000.5KGARCA.GREASE.TEMP90.1KGARCA.GREASE.TEMP110.400GARCA.GREASE.TEMP120.25KGARCA.GREASE.TEMP200.70GARCA.GREASE.SPEED2,6.250GARCA.GREASE.VIB3.25KGARCA.GREASE.BIO2.1KGARCA.GREASE.FOOD2.10KGMeaningFAG <strong>rolling</strong> bearing grease Arcanol MULTITOP (5 kg bucket)FAG <strong>rolling</strong> bearing grease Arcanol MULTI2 (10 kg bucket)FAG <strong>rolling</strong> bearing grease Arcanol MULTI3 (25 kg hobbock)FAG <strong>rolling</strong> bearing grease Arcanol LOAD220 (180 kg cask)FAG <strong>rolling</strong> bearing grease Arcanol LOAD400 (400 g cartridge)FAG <strong>rolling</strong> bearing grease Arcanol LOAD1000 (5 kg bucket)FAG <strong>rolling</strong> bearing grease Arcanol TEMP90 (1 kg can)FAG <strong>rolling</strong> bearing grease Arcanol TEMP110 (400 g cartridge)FAG <strong>rolling</strong> bearing grease Arcanol TEMP120 (25 kg hobbock)FAG <strong>rolling</strong> bearing grease Arcanol TEMP200 (70 g tube)FAG <strong>rolling</strong> bearing grease Arcanol SPEED2,6 (250 g tube)FAG <strong>rolling</strong> bearing grease Arcanol VIB3 (25 kg hobbock)FAG <strong>rolling</strong> bearing grease Arcanol BIO2 (1 kg can)FAG <strong>rolling</strong> bearing grease Arcanol FOOD2 (10 kg bucket)FAG · 40


ROLLING BEARING LUBRICATIONLubricator “Motion Guard“Automatic FAG lubricator“Motion Guard“Reliable <strong>and</strong> economic lubrication<strong>for</strong> a long bearing lifeRolling bearings are reliable machineelements which have a longservice life. The most commoncause of failure is insufficient or incorrectlubrication. About 90% ofall bearings are lubricated withgrease. Thus, a reliable supply of asuitable grease is particularly important.With an automatic lubricator a sufficientamount of fresh grease isbeing constantly supplied to thecontact areas of the <strong>rolling</strong> bearings.The bearing service life is farlonger as a result. The reliable <strong>and</strong>cost-effective devices extend lubrication<strong>and</strong> <strong>maintenance</strong> intervals<strong>and</strong> eliminate the risk of supplyingtoo little or too much grease. Theplant downtimes are shorter, <strong>maintenance</strong>costs reduced. The use ofeconomical <strong>and</strong> environmentallyfriendly lubricants contributestowards greater operational efficiency.The FAG lubricator, Motion Guard,is individually adjusted to the bearingarea <strong>and</strong> makes costly centrallubrication plants superfluous. Itcan be used everywhere: pumps,compressors <strong>and</strong> fans, conveyorplants, vehicles, etc.The lubricator is suitable <strong>for</strong> all Arcanolgreases described on pages38 to 40 *) .*)Design Compact see page 43.•With automatic lubrication thereis no question of mistaking thelubricants• Builds up pressure to 5 bar, thusovercoming any obstacles• Constant check on dispensingamount possible with the transparentcasing• There is a snap switch <strong>for</strong> ON<strong>and</strong> OFF• Extensive accessory programmeEvery lubricator is delivered withdetailed operating instructions.Advantages• Individual <strong>and</strong> precise supply toeach bearing location immediatelyafter setting into operation• Fully automatic, <strong>maintenance</strong>freeoperation• Cost saving in comparison tomanual relubrication• Operates in range from –10 to+50°C regardless of temperature•4 dispensing periods can be selected(1, 3, 6 or 12 months)•Drive is reusable <strong>and</strong> there<strong>for</strong>eresource-friendly <strong>and</strong> economical• LC-unit replaceable on site• Corrosion-proof, dust-proof<strong>and</strong> splash-proof (IP 65)•LED display of operating status(operating, idle, malfunction)FAG · 41


ROLLING BEARING LUBRICATIONMotion Guard · Sets · Spare partsLubricator setconsists of:LC-unit 120 cm 3 with set of batteriesDriveSupporting adapterMass (ready <strong>for</strong> application):ca. 555 gØ71179Order example *) :ARCA.LUB.MULTITOP.LC120.SETG1/4Lubricator setconsists of:LC-unit 250 cm 3 with set of batteriesDriveSupporting adapterMass (ready <strong>for</strong> application):ca. 720 gØ71229Order example *) :ARCA.LUB. MULTITOP.LC250.SETG1/4LC-unit 120 cm 3 (spare part)with set of batteriesMass (full): ca. 275 gØ65105Order example *) :ARCA.LUB.MULTITOP.LC120G1/4LC-unit 250 cm 3 (spare part)with set of batteriesMass (full): ca. 435 gOrder example *) :ARCA.LUB. MULTITOP.LC250Ø65155*)If the unit contains some other greaseits designation should be used instead ofMULTITOP.G1/4FAG · 42


ROLLING BEARING LUBRICATIONMotion Guard · Spare parts · Accessories · New designDrive unit (spare part)Mass: ca. 210 gØ71Order designation:ARCA.LUB.DRIVE90Supporting adapter (spare part)Mass: ca. 54 gSW27SW17G1/4Order designation:ARCA.LUB.ADAPTER19,4 10,833,210G1/4Ø5,6Motion Guard accessories• Reduction pieces• Extensions• Angle pieces• Holding clip• Mounting angle•Tube with connectionsNew designThe proven design of the electrically powered FAG lubricator can be operated withall Arcanol greases described on pages 38 to 40. This lubricator will be referred toas Motion Guard Champion in future.There is a new design now which is electro-chemically driven <strong>and</strong> adequate <strong>for</strong> numerousapplications. It is suitable <strong>for</strong> the greases TEMP90, TEMP120, TEMP200,LOAD400, LOAD1000 <strong>and</strong> FOOD2 <strong>and</strong> has the designation: Motion Guard Compact(see also Publ. No. WL 81 122/2).Order example:ARCA.LUB.TEMP90.1MFAG · 43


ROLLING BEARING LUBRICATIONGrease gun · Grease dosing devicesGrease gun 139450 witharmoured tube 139451Under difficult operating conditionsor rough environmental conditions<strong>rolling</strong> bearings frequentlyhave to be relubricated via lubricationnipples. Relubrication is easy,clean <strong>and</strong> swift if an FAG greasegun with an armoured tube isused. These parts meet the requirementsof DIN 1283. The greasegun can be refilled either with bulkgrease or with a cartridge in accordancewith DIN 1284.Grease gunDiameter of container 56 mmTotal length of gun 390 mmDelivery 2 cm 3 /strokePressure max. 800 barGrease filling• 500 cm 3 of bulk grease or• 400 g cartridge according toDIN 1284 (diameter 53.5 mm,235 mm long)Connection thread G 1/8Mass ca. 1.5 kgOrder designation:139450Armoured tubeLength 300 mmConnection thread G 1/8Equipped with a hydraulic gripcoupling <strong>for</strong> a hydraulic-typelubricating nipple according toDIN 71412Instead of this hydraulic couplingit is also possible to connect slidingcouplings <strong>for</strong> button head lubricatingnipples in accordancewith DIN 3404 or other connectionpieces. These connection piecescan be purchased from specialisedretailers.Order designation:139451Grease dosing devicesThese devices supply <strong>rolling</strong> bearingswith accurately dosed greasequantities within a range of 10 to133 cm 3 . If larger grease volumesare required, the device can be actuatedseveral times.With a pneumatically driven, double-actingpiston pump the greaseis fed via the dosing valve directlyfrom its container (25 kg or 180kg) to the area to be lubricated.The grease dosing device consistsof:• cap• piston• dosing valve• connecting tube between pump<strong>and</strong> valve• tube, 2.5 m long• grease gunTechnical data:Pump ratio: 10 : 1Delivery: 400 cm 3 /minDosing range: 10 - 133 cm 3Order designations:ARCA.PUMP.25ARCA.PUMP.180FAG · 44


ACCESSORIES FOR MOUNTING AND MAINTENANCEFAG accessories<strong>for</strong> <strong>mounting</strong> <strong>and</strong><strong>maintenance</strong>Anti-corrosion oil P. 46Mounting paste P. 46FAG · 45


ACCESSORIES FOR MOUNTING AND MAINTENANCEAnti-corrosion oil · Mounting pasteFAG anti-corrosion oilThe anti-corrosion oil is extremelysuitable <strong>for</strong> unpacked <strong>rolling</strong> bearings.It can, however, also be appliedto polished metal surfaces ofdevices, machines <strong>and</strong> machine elements<strong>for</strong> long-term protectionagainst corrosion when stored indoors.As a rule the anti-corrosion oildoes not have to be washed out of<strong>rolling</strong> bearings since it does notreact with any of the common<strong>rolling</strong> bearing greases <strong>and</strong> oils.It can be removed without problemby means of alkaline solvents<strong>and</strong> neutral cleaning agents.Available:0.4 l atomiser withpropellant CO 2 (doesnot harm ozone layer)Order designation:400GR.SPRAYD.L930VFAG <strong>mounting</strong> paste ArcanolL144VThis <strong>mounting</strong> <strong>and</strong> multipurposepaste has proven its worth especiallyin the <strong>mounting</strong> of <strong>rolling</strong>bearings. It facilitates pressing onbearing rings, prevents stick-slipeffects, seizure marks, wear <strong>and</strong>fretting corrosion. Moreover it hasexcellent anti-corrosion properties.It is light in colour <strong>and</strong> does notsmear.Only a thin layer of the <strong>mounting</strong>paste is applied so that the brightmetallic surface is just dulled.It can be used at temperatures between-30 °C <strong>and</strong> 150 °C. Thepaste is resistant to water, watersteam <strong>and</strong> many alkaline <strong>and</strong> acidagents.The <strong>mounting</strong> paste is available in70 g tubes <strong>and</strong> 400 g cartridges.Order designation:70GR.TUBE.L144V <strong>and</strong>400GR.KART.L144VFAG · 46


SPLIT SPHERICAL ROLLER BEARINGSFAG split sphericalroller bearingsSaving time <strong>and</strong> costby using split sphericalroller bearings P. 48FAG · 47


SPLIT SPHERICAL ROLLER BEARINGSSaving time <strong>and</strong> cost by using split spherical roller bearingsFAG split spherical roller bearingsare mainly used <strong>for</strong> applicationswhere the replacement of an unsplitspherical roller bearing wouldrequire expensive additional work.100908070%605040302010Unsplit sphericalroller bearingsAdvantagesCost of:Split sphericalroller bearingsaccessoriesdowntime<strong>mounting</strong>sleevebearing•fast bearing replacement• very easy <strong>mounting</strong>• shorter machine st<strong>and</strong>still• no dis<strong>mounting</strong> of drive units,couplings, etc.• no disassembling of shaftings• no shaft alignment requiredThus split spherical roller bearingsare considerably time saving <strong>and</strong>reduce costs substantially.Characteristics• Inner ring, outer ring <strong>and</strong> cagesegments are split• Cylindrical bore, direct <strong>mounting</strong>on the shaft•Replacement of unsplit sphericalroller bearings on adapter sleevesdue to matched dimensions• Long service life due to the fieldproveninternal design (E)• Fit into existing split plummerblock housings, no reworking required• Accommodation of high axialloads• Dynamic self-aligning capabilityExtensive programme• includes st<strong>and</strong>ard series such as222, 230 <strong>and</strong> 231• in metric <strong>and</strong> inch dimensions• <strong>for</strong> shaft diameters of 55 mm <strong>and</strong>2 3/16 inch upwardsDimensions <strong>and</strong> per<strong>for</strong>mance dataare indicated in FAG Publ. No.WL 43 165.In<strong>for</strong>mation on other designs willbe provided on request.Fields of applicationSplit spherical roller bearings areused in nearly all segments of industry.Applications range fromshafts supported by several bearingsto bearing locations of restrictedaccess, <strong>for</strong> example in:•winches <strong>and</strong> belt drives• conveyor plants• elevators <strong>and</strong> moving stairs• converters• continuous casting plants•rollover cooling beds• paper machines•blowers <strong>and</strong> ventilators• mixers <strong>and</strong> stirrers• size reduction plants• material processing plants•rotary tube kiln drivesDemokit ”Split spherical rollerbearing“Demokit “Mounting of splitspherical roller bearings“Please direct inquiries toFAG Industrial Bearings AGPostfach 1260D-97421 SchweinfurtTel. +49 97 21/91-47 95Fax +49 97 21/91-47 96www.<strong>fag</strong>.deE-mail: SplitBearings@<strong>fag</strong>.deFAG · 48


VIBRATION DIAGNOSIS DEVICESFAG vibration diagnosisdevicesDetector P. 50Bearing Analyser P. 50DTECTX1 P. 51VibroCheck P. 51FAG · 49


VIBRATION DIAGNOSIS DEVICESDetector · Bearing AnalyserVibration diagnosis is the most reliablemethod <strong>for</strong> detecting machinedamage at an early stage. Imbalances<strong>and</strong> faulty alignment can bedetected as well as <strong>rolling</strong> bearingdamage <strong>and</strong> gearing defects.With state-of-the-art FAG devicesthe operator can carry out the vibrationdiagnosis alone.FAG offers the following mobilemonitoring devices: the Detector<strong>and</strong> the Bearing Analyser.Stationary monitoring devicesinclude a digital vibration monitor<strong>and</strong> the online monitoring systemVibroCheck.FAG DetectorThe Detector is a h<strong>and</strong>held measuringdevice that was developedtogether with the PC softwareDETECTOR TRENDLINE <strong>for</strong> measuringdata in the offline monitoringof production plants.It is user-friendly <strong>and</strong> very easy tooperate. Due to its low weight it isthe ideal instrument <strong>for</strong> monitoringlarge plants where long distanceshave to be covered.The Detector monitors:•the absolute machine vibrationin accordance with ISO 10816• the <strong>rolling</strong> bearing condition bymeans of the envelope detectionmethod.The device features an outlet jackinto which any commerciallyavailable walkman headset can beplugged. This enables users to listento the running noise of anymachine <strong>and</strong> <strong>for</strong>m an opinion regardingthe condition of a bearing.The Detector provides the characteristicvalues of the running noiseso that it can be evaluated objectively.For more detailed in<strong>for</strong>mation seealso TI No. WL 80-62.Please direct inquiries to:sales@fis-<strong>services</strong>.deFAG Bearing AnalyserThe FAG Bearing Analyser is an efficient<strong>and</strong> reasonably priced vibrationdiagnosis tool <strong>for</strong> early detectionof <strong>rolling</strong> bearing damage<strong>and</strong> gear damage.All types of damage that causenoise - i.e. vibration - are diagnosedby means of the envelopedetection method.The time signal is broken up intoits frequency components bymeans of Fast Fourier Trans<strong>for</strong>mation(FFT).In this way even damage in a complexmachine can be unequivocallyallocated to a specific machineelement (gear, <strong>rolling</strong> bearing).The user is assisted by an “automaticdiagnosis“ mode. If the bearinggeometry <strong>and</strong> the speeds areknown, the software searches thefrequency spectrum <strong>for</strong> bearingspecificdamage frequencies.If a threshold value is exceeded,the expert system alerts the user ofthe damage by triggering an alarm.In this way damage can be detected<strong>and</strong> analysed regardless of theabsolute magnitude of the signalpower, even without a referencemeasurement.For more detailed in<strong>for</strong>mation seealso TI No. WL 80-63.Please direct inquiries to:sales@fis-<strong>services</strong>.deFAG · 50


VIBRATION DIAGNOSIS DEVICESDTECTX1 · VibroCheckFAG DTECTX1The DTECTX1 is an effective <strong>and</strong>favourably priced online monitoringdevice. All commonly used acceleration,speed <strong>and</strong> displacementsensors can be connected to it.Process quantities such as speed,temperature, torque <strong>and</strong> pressurecan be recorded depending on theversion used.The signal measured by the sensoris broken up into its frequencycomponents by Fast Fourier Trans<strong>for</strong>mation(FFT). This permits monitoringof amplitudes <strong>for</strong> previouslyspecified threshold values withinvery narrow, defined frequencyb<strong>and</strong>s <strong>and</strong> triggering of an alarm ifthese values are exceeded. In thisway damage can be detected at anearly stage by means of frequencyselectivemonitoring.DTECTX1 vibration monitors witha remote monitoring function permitreliable detection of damage<strong>and</strong> faults in machines without requiringthe presence of a diagnosisexpert.DTECTX1 devices automatically reportchanges – via telecommunicationlines (fixed line modem, mobilephone modem or satellite modem)– to the operator, the plantbuilder or the service provider, nomatter where on earth they areused!With this version, the modem permitsremote access to theDTECTX1 at any time. Measureddata can be called up at any timefrom a distance <strong>and</strong> analysed bythe diagnosis centre.DTECTX1 devices of the next levelcan automatically issue an alarm ifa threshold value is exceeded.Thus the DTECTX1 permits cost-effective,condition-related <strong>maintenance</strong>.For more detailed in<strong>for</strong>mation seealso TI No. WL 80-65.Please direct inquiries to:sales@fis-<strong>services</strong>.deFAG VibroCheckThe online monitoring systemVibroCheck is used <strong>for</strong> permanentmonitoring of vital machine elementssuch as <strong>rolling</strong> bearings <strong>and</strong>gears. Not only vibration signalscan be measured but other physicalquantities like temperature,power, pressure etc. as well. Themeasured signals can also be used<strong>for</strong> a remote diagnosis.In addition to the general monitoringof characteristic values,users are assisted by an automaticexpert system which indicatesdamage at an early stage. The systemtakes advantage of the factthat frequency analysis revealseven the smallest amplitudes ofperiodic signals so that these signalscan be evaluated be<strong>for</strong>e theycan influence composite characteristicvalues. The expert systemgets its in<strong>for</strong>mation from an automaticallyconducted frequencyanalysis. A bearing list contains allbearings <strong>and</strong> bearing elementsthat are to be monitored byVibroCheck.VibroCheck is suitable <strong>for</strong> use bothin machinery with rapidly wearingelements <strong>and</strong> in plants requiringrelatively little <strong>maintenance</strong> since itis highly reliable where the predictionof damage is concerned.VibroCheck minimises the risk ofun<strong>for</strong>eseen failure of machine elements<strong>and</strong> contributes towards therapid repair of damage.Please direct inquiries to:sales@fis-<strong>services</strong>.deFAG · 51


FAG · 52


CONDITION MONITORINGF’IS condition monitoringTroubleshooting P. 54Consultation P. 54Online monitoring P. 54Regular measuringcampaigns P. 54Training P. 54FAG · 53


CONDITION MONITORINGTroubleshooting · Consultation · Online monitoring · Measuringcampaigns · TrainingDisturbance-free <strong>and</strong> optimisedoperation of complex plant <strong>and</strong>machinery is only feasible with reliablemachine monitoring. Condition-related<strong>maintenance</strong> enablesun<strong>for</strong>eseen stoppages to besteered clear of <strong>and</strong> consequentialdamage to be prevented. This willincrease the availability of the facilities<strong>and</strong> at the same time cutdown on <strong>maintenance</strong> costs.Vibration diagnosis is the most reliablemethod to detect machinedamage early enough. Unbalance<strong>and</strong> alignment faults can be just aseasily identified by this method asdamage to <strong>rolling</strong> bearings <strong>and</strong>gearing defects.TroubleshootingF’IS experts are immediately on thespot when you are faced with difficulties<strong>and</strong> in the shortest space oftime will analyse, amongst otheraspects, the condition of yourplant. You receive a test report inall detail with concrete proposalsas to how you should proceed.Consultation <strong>and</strong> support whencondition monitoring systemsare introducedIntroduction of condition-related<strong>maintenance</strong> strategies necessitatesa high degree of specialist knowhow.Not all available monitoringmethods are suitable <strong>for</strong> your specialapplication. Our consultantssupport you in finding a customisedsolution <strong>for</strong> your problem.Online monitoringIn some applications, continuousonline monitoring is the mostmeaningful way to safeguard yourproduction. If a certain machinebreaks down, does your productioncome to a stop? Are the machinespares used by you not keptin stock? Or do you use expensiveplant parts? In all these cases, onlinemonitoring may well be theright answer. F’IS offers you themost varied kinds of <strong>services</strong> inthis market segment: From consultation<strong>for</strong> a special applicationright up to a full-service agreementwith availability guarantee.Regular measuring campaignsIt does not always have to be onlinemonitoring. In many auxiliaryaggregates directly influencingyour production, regular offlinemeasurements are by far themore effective way of monitoring.F’IS specialists record the data withmobile systems. After their analysis,you receive a clearly structuredoverview of the condition of yourmachinery <strong>and</strong> <strong>equipment</strong>. Shouldmachines be in a critical condition,we will provide an additional, detailedanalysis report on them.F’IS trainingCustomer trainingIt is not our intention to replaceyou. Rather, it is our objective tomake you <strong>and</strong> your staff fit withregard to vibration diagnosis. Inthe progressive VA 0, VA I <strong>and</strong> VAII training courses, you will learneverything you have to know concerningcondition-related <strong>maintenance</strong>.We show you the advantagesas well as the limitations.With a host of practical examples,we present various vibration diagnosismethods <strong>and</strong> show how theyare applied in practice. After completingthese courses, you will bein a position to troubleshoot machinedefects <strong>and</strong> damage, e.g. imbalance,alignment <strong>and</strong> couplingerrors, bearing damage, gearingdefects, etc. in the vibration pattern.What is more, we want tosupport you in operating our productsindependently. Our trainingcourses familiarise you with h<strong>and</strong>lingthe FAG testing <strong>equipment</strong> -Detectors, Bearing Analysers aswell as the DTECTX1.FAG · 54


CONDITION MONITORINGTrainingTraining courses <strong>for</strong> businesspartners <strong>and</strong> staffCompetent consultation of our customersby our sales partners hasuppermost priority in our products’sales. It is an absolute must <strong>for</strong> oursales partners to complete our certificationcourses CM Level I, II <strong>and</strong>III successfully. Course instructionincludes the theory <strong>and</strong> applicationsof vibration diagnosis as wellas special features when dealingwith our CM products. This certificationentitles our business partnersto procure our conditionmonitoring products at a reducedprice <strong>and</strong> thus to sell them with acorresponding margin.FAG · 55


FAG · 56


MAINTENANCE CONSULTATIONF’IS <strong>maintenance</strong>consultationAnalysis P. 58Realisation phase P. 58FAG · 57


MAINTENANCE CONSULTATIONAnalysis · Realisation phaseF’IS <strong>maintenance</strong> consultationF’IS experts• find the weak points in your enterprise• provide you with concrete solutions• reduce your <strong>maintenance</strong> costs considerablyOur team offers corporate consultationin the classical sense. But itdoes not stop there. Over <strong>and</strong>above this, our scope of <strong>services</strong>includes consultation in the fieldsof condition monitoring <strong>and</strong> <strong>maintenance</strong>.Analysis•We analyse the operational proceduresin your company, bearingthe commercial <strong>and</strong> technicalelements in mind. In the studyinvolved here, we submit to youconcrete proposals as solutions.Such solutions typically concernintroduction of new machines,work methods, <strong>maintenance</strong>planning systems <strong>and</strong> plant monitoringsystems.Realisation phase• These solutions are converted toaction catalogues, containingsubstantial suggestions as to howto act. EDP aids are includedwhere necessary. Our manufacturer-independentposition guaranteesyou the best possible assistancein the software best suited<strong>for</strong> your application.The F’IS team further offers <strong>services</strong>in <strong>and</strong> around centralised<strong>maintenance</strong> management systems(CMMS systems) with the followingfocal points:• Building up meaningful reportmanagement• Realising interfaces to tie in theCMMS system into your company’sEDP environment• Adapting the CMMS system toyour company’s specific requirementson the application <strong>and</strong>database levels• Developing <strong>and</strong> integrating applications,customised to yourcompany’s specific dem<strong>and</strong>s,such as mobile communicationsystems• Carrying out <strong>and</strong> supporting releasechanges•Data structure analysis <strong>and</strong> correctivedata management•Implementing time or event-controlledautomatisms <strong>for</strong> processoptimisationFAG · 58


ROLLING BEARING SERVICESF’IS <strong>rolling</strong> bearing<strong>services</strong>Repair service P. 60On-site <strong>mounting</strong> service P. 61Reworking <strong>and</strong> <strong>mounting</strong>of <strong>rolling</strong> bearings P. 61Device rental P. 61Training <strong>and</strong>course material P. 62FAG · 59


ROLLING BEARING SERVICESRepair serviceRepair service <strong>for</strong> large-size<strong>rolling</strong> bearingsCut down on your <strong>maintenance</strong>costs considerably. Our F’IS expertswill overhaul <strong>and</strong> repair yourused bearings.When plant <strong>and</strong> machinery areserviced <strong>and</strong> maintained, many<strong>rolling</strong> bearings are scrapped as aprecautionary measure <strong>and</strong> replacedby new ones. This exaggeratedsafety thinking obstructs theview of existing cost-reducing potential.The fact is that overhauledbearings provide the same per<strong>for</strong>manceas new ones. All types of<strong>rolling</strong> bearings can be repaired,such as yoke-type track rollers,spherical roller bearings, taperedroller bearings, etc. Have us adviseyou!Our experts will conduct damagediagnosis, such troubleshootingcosting between E 100,— <strong>and</strong>E 500,—. Taking this as a basis, adecision is made as to whether arepair is worthwhile or not.Cyl. roller bearing in the support of a multi-roll cold <strong>rolling</strong> millRoundness measurementPlease direct inquiries toFAG Industrial Bearings AGIBS-S-4Mettmanner Straße 7942115 WuppertalTelephone +49 2 02 293-22 27Telefax +49 2 02 293-24 37E-mail: kleine_g@fis-<strong>services</strong>.dewww.fis-<strong>services</strong>.deInspecting the roller seatMeasuring chart of a sphericalroller bearing inner ringGrinding an outer ringMounting a large <strong>rolling</strong> bearingFAG · 60


ROLLING BEARING SERVICESOn-site <strong>mounting</strong> service · Reworking <strong>and</strong> <strong>mounting</strong> of <strong>rolling</strong>bearings · Device rentalFAG on-site <strong>mounting</strong> serviceSpecialists from FAG Kugelfischercan do the entire acceptance checks<strong>for</strong> you as well as the <strong>mounting</strong> <strong>and</strong>inspection of <strong>rolling</strong> bearings.The FAG <strong>mounting</strong> service team• does the acceptance checks ofmating parts (shafts <strong>and</strong> housings)<strong>for</strong> you, also at your subcontractors’place• mounts all types of <strong>rolling</strong> bearings• finds the faults in bearings notrunning up to scratch• does the <strong>maintenance</strong> <strong>and</strong> inspectionof bearings• dismounts all types of <strong>rolling</strong>bearings• trains your <strong>mounting</strong> personnel•offers advice <strong>for</strong> streamlining<strong>mounting</strong> processesReworking <strong>and</strong> <strong>mounting</strong> of<strong>rolling</strong> bearingsThe FAG fitters’ workshop offersthe following <strong>services</strong> <strong>for</strong> our customers:• Mounting <strong>equipment</strong> is tailormade<strong>for</strong> special applications.• Complete assemblies such asgearboxes are overhauled <strong>and</strong>fitted with new bearings.• New assemblies are completed<strong>and</strong> mounted.• Bearings are reworked (e.g.holes in hard rings, taperedroller bearings matched)• Housings are reworked <strong>and</strong> fittedwith accessories such as oillevel indicators or special seals.Device rentalCustomers requiring special <strong>mounting</strong><strong>and</strong> measuring devices only occasionally,e.g. <strong>for</strong> repairs, can rentthem from FAG against a weeklycharge.FAG mainly rents out•taper measuring instruments• boundary circle measuring instruments• h<strong>and</strong> pump sets• heating devicesThe devices are stored in our fitters’workshop, checked <strong>and</strong> maintainedby our <strong>mounting</strong> specialists.The FAG <strong>mounting</strong> service teamprovides in<strong>for</strong>mation about suitabletools <strong>and</strong> shows you the devices<strong>and</strong> methods <strong>for</strong> the <strong>mounting</strong><strong>and</strong> <strong>maintenance</strong> of <strong>rolling</strong>bearings described in this publication.Please direct inquiries about the<strong>services</strong> described on this page toFAG Industrial ServicesTel. +49 97 21 / 91-31 42 or -25 73,Fax +49 97 21 / 91-38 09FAG · 61


ROLLING BEARING SERVICESTraining <strong>and</strong> course materialRolling bearing <strong>mounting</strong> cabinet<strong>and</strong> <strong>mounting</strong> sets: basiccourse <strong>for</strong> vocational trainingPlenty of literature is available onthe correct <strong>mounting</strong> of <strong>rolling</strong>bearings but there is usually a lackof components <strong>for</strong> trainees to practiceon realistically. For this reasonthe FAG training shop instructorshave prepared a basic course.The objective of this basic courseis to convey the knowledge required<strong>for</strong> suitable bearing selection,appropriate <strong>mounting</strong> <strong>and</strong>dis<strong>mounting</strong>, <strong>and</strong> bearing <strong>maintenance</strong>.The course is split into twoparts: a theoretical section dealswith the fundamental knowledgeof <strong>rolling</strong> bearings <strong>and</strong> a practicalsection imparts the fundamentalskills needed <strong>for</strong> <strong>mounting</strong> <strong>and</strong>dis<strong>mounting</strong>.In the theoretical section great significancewas set on merging technicaldrawing, computating <strong>and</strong>mechanical engineering into onetraining unit. The practical sectionconsists of practising the <strong>mounting</strong><strong>and</strong> dis<strong>mounting</strong> of common bearingtypes with mechanical <strong>and</strong> hydraulic<strong>equipment</strong> on model-likesimplified mating parts of <strong>rolling</strong>bearings (shafts, housings).The teaching material is based onsmaller instruction steps <strong>and</strong> doesnot exceed the st<strong>and</strong>ard requiredin vocational training today.Other units such as gearboxes,pumps, spindles, car wheels etc.can be prepared <strong>for</strong> practical trainingon the basis of this basiccourse.H<strong>and</strong>book 1 (theory)Mechanical engineeringTechnical computatingTechnical drawingH<strong>and</strong>book 2 (practice)Mounting of bearings with a cylindricalboreMounting of bearings with a taperedboreHydraulic methodPractical training with shafts <strong>and</strong>housingsTechnical dataMounting cabinet:Dimensions 1135x710x380 mmMass (incl. contents) 94 kgSuitable <strong>for</strong> 10 <strong>mounting</strong> exercises:5 with shafts2 with housings3 with shafts <strong>and</strong> housingsSmallest shaft diameter: 15 mmLargest shaft diameter: 55 mmThe angle plate (left) is included in delivery.Order designation (<strong>mounting</strong> cabinetwith contents <strong>and</strong> angle plate):MONTAGESCHRANKFAG · 62


ROLLING BEARING SERVICESTraining <strong>and</strong> course materialMounting sets 1 <strong>and</strong> 2With the FAG <strong>mounting</strong> sets 1 <strong>and</strong>2 – individual exercises from theFAG <strong>mounting</strong> cabinet - the trainingstaff can demonstrate the<strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong> of<strong>rolling</strong> bearings during the course,or let trainees do so. The shafts<strong>and</strong> housings can be chucked in avice <strong>for</strong> the <strong>mounting</strong> process.Mounting set 3Mounting set 3 is an extra exercisenot included in the FAG <strong>mounting</strong>cabinet <strong>and</strong> lets users mount a selfaligningball bearing in a housing.Mounting set 1:Shaft with housingContents (in a case):1 housing1 shaft1 cap1 spacer ring2 <strong>mounting</strong> sleeves1 centering washer1 extractor1 dis<strong>mounting</strong> washer1 extracting ring1 circlip1 deep groove ball bearing 62061 shaft seal4 cheese head screws8 working sheetsSuitable <strong>for</strong> the following exercises:• selecting fits• inspecting bearing locations• <strong>mounting</strong> a bearing on a shaft• axially locating a bearing• <strong>mounting</strong> a radial shaft seal• assembly (of a locating bearing)• dis<strong>mounting</strong> with extracting deviceOrder designation:MONTAGESATZ1Mounting set 2:Hydraulic <strong>mounting</strong>Contents (in a case):1 shaft1 grooved nut1 grooved nut with thrust bolts1 lock washer1 hydraulic nut1 oil injector1 valve nipple1 hook wrench1 spacer ring1 spherical roller bearing5 working sheetsSuitable <strong>for</strong> the following exercises• <strong>mounting</strong> with thrust bolts• <strong>mounting</strong> with a hydraulic nut• adjusting <strong>and</strong> checking the radialclearance• axially locating a bearing with agrooved nut <strong>and</strong> lock washer• dis<strong>mounting</strong> with an oil injectorOrder designation:MONTAGESATZ2Mounting set 3:Plummer block housingContents (in a case):1 plummer block housing1 shaft1 adapter sleeve2 locating rings1 cap1 self-aligning ball bearing1 hook wrench7 working sheetsSuitable <strong>for</strong> the following exercises:• inspecting the bearing location• <strong>mounting</strong> a bearing on an adaptersleeve• <strong>mounting</strong> as a locating bearing• <strong>mounting</strong> as a floating bearing• <strong>mounting</strong> a through shaft• <strong>mounting</strong> into a housing closed onone side• dis<strong>mounting</strong> a bearing <strong>and</strong> adaptersleeveOrder designation:MONTAGESATZ3FAG · 63


ROLLING BEARING SERVICESTraining <strong>and</strong> course materialVideos <strong>for</strong> training, instruction,serviceThe ABC of Rolling BearingsThis video imparts basic knowledgeabout <strong>rolling</strong> bearings. It presentsall bearing types <strong>and</strong> theircharacteristic features.Order designation:VIDEOFILM201EMounting <strong>and</strong> Dis<strong>mounting</strong>Rolling Bearings25 percent of all cases of prematurebearing failure can be putdown to <strong>mounting</strong> errors. There<strong>for</strong>eFAG has always taken pains tominimise losses by providing<strong>mounting</strong> instructions, lectures <strong>and</strong>training.With this in mind, the basics of<strong>mounting</strong> are depicted in simplepictures <strong>and</strong> words. Principal faultsare named plainly. Step by step thevideo shows how the differentbearings are mounted correctly<strong>and</strong> expertly.Hydraulic Methods <strong>for</strong>Mounting <strong>and</strong> Dis<strong>mounting</strong>Large Rolling BearingsLarge <strong>rolling</strong> bearings <strong>and</strong> otherlarge parts such as the propellersof ships, couplings or gearwheelscan be mounted easily <strong>and</strong> quicklywith the hydraulic method.With animated <strong>and</strong> real-film sequencesthe video shows all methods<strong>and</strong> <strong>equipment</strong> commonlyused in hydraulic <strong>mounting</strong>:pumps, hydraulic nuts, special extractors,adapter sleeves <strong>and</strong> withdrawalsleeves. Furthermore, thefilm explains what has to be bornein mind with tapered or cylindricalshaft seats <strong>and</strong> how the radialclearance or the axial drive-up distanceis measured correctly <strong>and</strong>expertly to ensure a perfect fit ofparts on the shaft.Order designation:VIDEOFILM203EOrder designation:VIDEOFILM202EFAG · 64


ROLLING BEARING SERVICESTraining <strong>and</strong> course materialAll about the <strong>rolling</strong> bearing -FAG training courses on <strong>rolling</strong> bearings theory <strong>and</strong> practiceToday, FAG Kugelfischer - one ofthe pioneers of modern <strong>rolling</strong>bearings - produces all current<strong>rolling</strong> bearing types with outsidediameters ranging from 3 mm to4.25 m. FAG <strong>rolling</strong> bearings arefound in machines, vehicles <strong>and</strong>devices all over the world.We pass our invaluable experiencein the application of <strong>rolling</strong> bearingson to our customers, <strong>for</strong> examplein training courses, so thatthe high quality of our productscan really contribute to a long<strong>rolling</strong> bearing life.Training courses on offer• Rolling bearings - basic seminar• Rolling bearings - advancedseminar• Maintenance seminarWe have been holding seminars on<strong>rolling</strong> bearings <strong>for</strong> years. Theytake place at our customers’, at ourFAG sales companies <strong>and</strong> sales organisations<strong>and</strong> at the parent plantin Schweinfurt. Our basic seminarscover both theory <strong>and</strong> practice.Theoretical section• Interesting in<strong>for</strong>mation about<strong>rolling</strong> bearings•History of <strong>rolling</strong> bearings• Basic knowledge on <strong>rolling</strong> bearingtechnology (types, designs,materials, cages, codes, lubrication,sealing, bearing damage)Practical section• Practical <strong>mounting</strong> instruction byexperienced fittersMounting <strong>and</strong> dis<strong>mounting</strong> withcylindrical seats, tapered seats <strong>and</strong>with sleevesMounting <strong>and</strong> dis<strong>mounting</strong> methods:mechanical, hydraulic, electricinductionDetailed in<strong>for</strong>mation on thevarious measuring devices <strong>and</strong>methods.OptionsDepending on the teaching objectives<strong>and</strong> the company requirements,the material covered can bereduced or if required, special topicscan be included. If you wouldlike to extend your technicalknowledge on <strong>rolling</strong> bearings,FAG offer, <strong>for</strong> example, technicalpresentations on the subjects ofservice life, a 23 factor, lubrication,cage materials <strong>and</strong> speed increase.FAG · 65


ROLLING BEARING SERVICESTraining <strong>and</strong> course materialCourse 1:Rolling bearings –basic seminar at your place• No travelling expenses <strong>for</strong> yourparticipants, no loss in workinghours due to travel time.For more in<strong>for</strong>mation please contactFAG Industrial ServicesPostfach 1260 · D-97419 SchweinfurtTelephone +49 97 21 / 91 37 07 ·Telefax +49 97 21 / 91 31 33The duration of the course is twodays. The number of participantsshould not exceed 15.Course 2:Rolling bearings -basic seminar in Schweinfurt• Exchange of experience <strong>and</strong>technical discussionsYou can exchange experience withother participants <strong>and</strong> discuss technicalproblems with FAG specialists.The FAG <strong>rolling</strong> bearing productiondepartment in Schweinfurtcan be visited. The number of participantsshould be between 10<strong>and</strong> 15.Course 3:Rolling bearings - advancedseminar in SchweinfurtThis seminar deepens the knowledgeacquired in the basic seminar<strong>and</strong> imparts additional knowledge.It can be held any time after thebasic seminar. The duration of thecourse is two to three days. Thenumber of participants can be between10 <strong>and</strong> 15.FAG · 66


PUBLICATIONS · LIST OF FAG PRODUCTSABCFAG · 67


PUBLICATIONSCatalogue WL 41 520The FAG catalogue is available not only in printed <strong>for</strong>m but also as an online version<strong>and</strong> on CD-ROM (order designation: CD41520/3D-E). The electronic catalogue ismore efficient <strong>and</strong> has many other advantages. The user receives the best possible resultreliably <strong>and</strong> rapidly in dialog <strong>for</strong>m <strong>and</strong> saves a considerable amount of time otherwiserequired <strong>for</strong> searching, selecting <strong>and</strong> calculating the <strong>rolling</strong> bearings. Backgroundin<strong>for</strong>mation – text, photos, drawings, diagrams, tables <strong>and</strong> animations etc. – is providedin the Rolling Bearing In<strong>for</strong>mation System.These publications, as well as many others,<strong>and</strong> the CD-ROM are available freeof charge fromFAG Industrial Bearings AGPostfach 1260 · D-97 419 SchweinfurtTel.: +49 97 21 / 91 – 49 79Fax: +49 97 21 / 91 – 44 47e-mail: sales_promotion@<strong>fag</strong>.dePublicationsPubl. No. WL 80100 Mounting <strong>and</strong> Dis<strong>mounting</strong> of Rolling BearingsPubl. No. WL 80102 How to Mount <strong>and</strong> Dismount Rolling Bearings HydraulicallyPubl. No. WL 80103 FAG Hydraulic NutsPubl. No. WL 80107 FAG Induction Heating EquipmentPubl. No. WL 80111 Rolling Bearing Mounting Cabinet <strong>and</strong> Mounting Sets -A fundamental course <strong>for</strong> vocational trainingPubl. No. WL 80123 All About the Rolling Bearing - FAG Training Courses on RollingBearings Theory <strong>and</strong> PracticePubl. No. WL 80134 FAG Video: Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling BearingsPubl. No. WL 80135 FAG Video: Hydraulic Methods <strong>for</strong> the Mounting <strong>and</strong>Dis<strong>mounting</strong> of Rolling BearingsPubl. No. WL 80151 Repair Service <strong>for</strong> Large Rolling BearingsPubl. No. WL 81115 Rolling Bearing LubricationPubl. No. WL 81116 Arcanol · Rolling Bearing-Tested GreasePubl. No. WL 81122 Motion Guard – Automatic LubricatorPubl. No. WL 82102 Rolling Bearing DamageTechnical In<strong>for</strong>mation issuesTI No. WL 00-11 FAG Videos on Rolling BearingsTI No. WL 80-9 FAG Heating RingsTI No. WL 80-14 Mounting <strong>and</strong> Dis<strong>mounting</strong> of Spherical Roller Bearingswith Tapered BoreTI No. WL 80-38 Mounting of Self-Aligning Ball Bearings on Adapter SleevesTI No. WL 80-46 FAG H<strong>and</strong> Pump SetsTI No. WL 80-47 FAG Induction Heating DevicesTI No. WL 80-48 FAG Mechanical ExtractorsTI No. WL 80-49 FAG Sets of Mounting Tools EINBAU.SET.ALU<strong>and</strong> EINBAU.SET.STTI No. WL 80-51 FAG Temperature Measuring Instrument TEMP.MG175830TI No. WL 80-60 Rolling Bearing Diagnosis with FAG Devices <strong>and</strong> ServicesTI No. WL 80-62 FAG Detector 2000TI No. WL 80-63 Rolling Bearing Diagnosis with the FAG Bearing AnalyserTI No. WL 80-65 State-of-the-Art, Condition-Related Monitoring of Plants<strong>and</strong> Machines with Digital FAG Vibration MonitorsFAG · 68


LIST OF FAG PRODUCTSOrder designations beginning Product Pagewith lettersABZIEHER... Mechanical extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14AGGREGAT.E800 Electrically driven hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28AGGREGAT.H1000/2500 Pneumatically operated hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ARCA.GREASE.BIO2... Special grease <strong>for</strong> environmentally hazardous applications . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.FOOD2... Special grease <strong>for</strong> applications with food contact . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.LOAD220... Special grease <strong>for</strong> high loads, large speed range . . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.LOAD400... Special grease <strong>for</strong> extremely high loads, medium speeds . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.LOAD1000... Special grease <strong>for</strong> extremely high loads, low speeds . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.MULTITOP... Universal grease <strong>for</strong> high speeds, high loads, high temperatures . . . . . . . . . . . . . 40ARCA.GREASE.MULTI2... Universal grease <strong>for</strong> bearings subjected to normal stressing (D ≤ 62 mm) . . . . . . . 40ARCA.GREASE.MULTI3... Universal grease <strong>for</strong> bearings subjected to normal stressing (D > 62 mm) . . . . . . . 40ARCA.GREASE.SPEED2,6... Special grease <strong>for</strong> extremely high speeds, low temperatures . . . . . . . . . . . . . . . . . 40ARCA.GREASE.TEMP90... Special grease <strong>for</strong> low <strong>and</strong> high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.TEMP110... Special grease <strong>for</strong> low <strong>and</strong> high temperatures, high speeds . . . . . . . . . . . . . . . . . 40ARCA.GREASE.TEMP120... Special grease <strong>for</strong> high temperatures, high loads . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.TEMP200... Special grease <strong>for</strong> extremely high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.VIB3... Special grease <strong>for</strong> high loads, high temperatures, oscillating motion . . . . . . . . . . . 40ARCA.LUB.ADAPTER Supporting adapter <strong>for</strong> lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ARCA.LUB.DRIVE Drive unit <strong>for</strong> lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ARCA.LUB.MULTITOP.LC120 LC-unit 120 cm 3 <strong>for</strong> ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC120.SET Lubricator set Motion Guard with LC-unit 120 cm 3 . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC250 LC-unit 250 cm 3 <strong>for</strong> ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC250.SET Lubricator set Motion Guard with LC-unit 250 cm 3 . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.PUMP.25 Grease dosing device <strong>for</strong> 25 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . . 44ARCA.PUMP.180 Grease dosing device <strong>for</strong> 180 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . 44AWG3,5 Induction heating device <strong>for</strong> workpieces of up to 40 kg . . . . . . . . . . . . . . . . . . . . 18AWG8 Induction heating device <strong>for</strong> workpieces of up to 100 kg . . . . . . . . . . . . . . . . . . . 19AWG13 Induction heating device <strong>for</strong> workpieces of up to 200 kg . . . . . . . . . . . . . . . . . . . 19AWG25 Induction heating device <strong>for</strong> workpieces of up to 400 kg . . . . . . . . . . . . . . . . . . . 19AWG40 Induction heating device <strong>for</strong> workpieces of up to 800 kg . . . . . . . . . . . . . . . . . . . 19AWG.MINI Induction heating device <strong>for</strong> workpieces of up to 20 kg . . . . . . . . . . . . . . . . . . . . 18AWR176050.... Heating ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20CD41520/3D-E Catalogue WL 41 520/3 on CD-ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68DHN.. Double hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10EFB... Single phase dry trans<strong>for</strong>mer <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22EIM... Induction <strong>mounting</strong> device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28EINBAU.SET.ALU Set of <strong>mounting</strong> tools (aluminium) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8EINBAU.SET.ST Set of <strong>mounting</strong> tools (steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8FMV.TAROL131084 Mobile hydraulic unit <strong>for</strong> batch <strong>mounting</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28FS... Foot switch <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22FAG · 69


LIST OF FAG PRODUCTSOrder designations beginning Product Pagewith lettersHN../.. Hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9KLR.. Taper gauge ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32MGA 31 Boundary circle measuring instrument <strong>for</strong> boundary circle over rollers . . . . . . . . 34MGI 21 Boundary circle measuring instrument <strong>for</strong> boundary circle under rollers . . . . . . . 34MGK 132 Taper measuring instrument <strong>for</strong> diameters of 90...510 mm . . . . . . . . . . . . . . . . . . 33MGK 133 Taper measuring instrument <strong>for</strong> diameters of 205 mm or less . . . . . . . . . . . . . . . . 33MONTAGESATZ.Case containing <strong>rolling</strong> bearing, mating parts <strong>and</strong> <strong>mounting</strong> tools<strong>for</strong> fundamental course . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63MONTAGESCHRANK Mounting cabinet with material <strong>and</strong> <strong>mounting</strong> angle <strong>for</strong> fundamental course . . . . 62PUMPE1000.0,7L H<strong>and</strong> pump set (one step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE1000.4L H<strong>and</strong> pump set (two step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE1600.4L H<strong>and</strong> pump set (two step, 1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE2500.4L H<strong>and</strong> pump set (two step, 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26RKP..., RKP...A Hydraulic nut with metric female thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11RKP...2A Hydraulic nut with a second axial hole <strong>for</strong> RKP.MG . . . . . . . . . . . . . . . . . . . . . . . 12RKP...5..... Hydraulic nut, rein<strong>for</strong>ced design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11RKP...Z Hydraulic nut, female thread with inch dimensions . . . . . . . . . . . . . . . . . . . . . . . 11RKP.MG Displacement measuring device <strong>for</strong> RKP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11SSK... Mains voltage switch cabinet <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22TEMP.MG175830 Temperature measuring instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36TEMP.MG175830.F Quick reaction surface sensor <strong>for</strong> TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . 36TEMP.MG175830.TF Immersion/stick-in sensor <strong>for</strong> TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . . . . 36VIDEOFILM201D The ABC of Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64VIDEOFILM202D Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64VIDEOFILM203D Hydraulic Methods <strong>for</strong> Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling Bearings . . . . . . . . . . 64WKZG.DSG5-8 Torque wrench <strong>for</strong> 173556 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10WKZG.DSG9-13 Torque wrench <strong>for</strong> 173557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10FAG · 70


LIST OF FAG PRODUCTSOrder designations beginning Product Pagewith numbers104746 Pump body <strong>for</strong> 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27104936 Oil container <strong>for</strong> 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27107640 Oil injector (2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25107641 Oil injector (1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25107642 Valve nipple <strong>for</strong> 107640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25107643 Valve nipple <strong>for</strong> 107641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25111516A Reduction nipple G3/4-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29111516B Reduction nipple G3/4-G3/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29111643A Reduction nipple M18x1,5-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29113845A Reduction nipple M18x1,5-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29114715A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29114715B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29118543/2 Pump holder without pressure gauge connection (<strong>for</strong> 155890) . . . . . . . . . . . . . . . 29118543/2A Pump holder with pressure gauge connection (<strong>for</strong> 155890A <strong>and</strong> 155890B) . . . . . . 29118549A-G1/8 Sleeve connecting piece with pipe thread G1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-G1/4 Sleeve connecting piece with pipe thread G1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-M6 Sleeve connecting piece with pipe thread M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-M8 Sleeve connecting piece with pipe thread M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30120109 High-pressure pump (4000 bar), consisting of 104746 <strong>and</strong> 104936 . . . . . . . . . . . . 27120285A Reduction nipple M18x1,5-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29120286A Reduction nipple G1/4-M18x1,5, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29120386 High-pressure pipe (connection thread G3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30122037A Reduction nipple G3/8-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122037B Reduction nipple G3/8-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122701A Reduction nipple G1/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122701B Reduction nipple G1/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29123076 High-pressure pipe (connection thread G3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30124830 Pressure gauge (up to 1000 bar) <strong>for</strong> 155890A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30125938A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29125938B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29126013A Reduction nipple G3/4-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29126013B Reduction nipple G3/4-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29127711A Adapter G1/4-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29127711B Adapter G1/4-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29FAG · 71


LIST OF FAG PRODUCTSOrder designations beginning Product Pagewith numbers128167 High-pressure pipe (connection thread G1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30128718A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128718B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128768A Reduction nipple G1/4-M14, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128768B Reduction nipple G1/4-M14, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130070A Reduction nipple G3/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130070B Reduction nipple G3/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130075A Reduction nipple G1/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130075B Reduction nipple G1/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29133315 Pressure gauge (up to 2500 bar) <strong>for</strong> 155890B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30139450 Arcanol grease gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44139451 Arcanol armoured tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44150589A Reduction nipple G1/4-G1/2, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29150589B Reduction nipple G1/4-G1/2, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29155890 Mounting set without pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27155890A Mounting set with pressure gauge (up to 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . 27155890B Mounting set with pressure gauge (up to 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . 27164641 High-pressure pipe <strong>for</strong> 155890, 155890A, 155890B (connection thread G1/4) . . . . 30172017 Electric heating plate (1000/2000 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20172018 Electric heating plate (2500 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20172025 H<strong>and</strong>held digital speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35172029 Reflecting marks <strong>for</strong> 172025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35172030 Polyscope sonar detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36172031 Feeler gauges, 100 mm long, 13 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32172032 Feeler gauges, 300 mm long, 23 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32173556 Double hook wrench set (DHN5 to DHN8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10173557 Double hook wrench set (DHN9 to DHN13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10400GR.KART.L144V Cartridge containing Arcanol <strong>mounting</strong> paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46400GR.SPRAYD.L930V Atomiser containing Arcanol anti-corrosion oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 4670GR.TUBE.L144V Tube containing Arcanol <strong>mounting</strong> paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46FAG · 72


FAG Industrial ServicesKaiserstraße 100D-52134 HerzogenrathTelefon +49 - 24 07/91 49-0Telefax +49 - 24 07/91 49-59E-mail: support@fis-<strong>services</strong>.dewww.fis-<strong>services</strong>.comEvery care has been taken to ensure thecorrectness of the in<strong>for</strong>mation contained inthis publication but no liability can beaccepted <strong>for</strong> any errors or omissions.We reserve the right to make changes inthe interest of technical progress.© by FAG 2002. This publication or partsthereof may not be reproduced withoutour permission.WL 80 250 EA/95/4/02

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