Instruction Manual (English) - Service - Dewalt.no

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ENGLISHAdjusting the fence (fig. J)The upper part of the left side of the fence can be adjusted to the left toprovide clearance, allowing the saw to bevel to a full 48° left. To adjust thefence (7):• Loosen the fence clamping knob (91) and slide the upper part of theside fence to the left.• Make a dry run with the saw switched off and check for clearance.Adjust the fence to be as close to the blade as practical to providemaximum workpiece support, without interfering with the up and downmovement of the arm.• Tighten the knob securely.WARNING: The guide groove (92) can become clogged withsawdust. Use a stick or some low pressure air to clear the guidegroove.Checking and adjusting the bevel angle (fig. I1, J, K & L)• Loosen the fence clamping knob (91) and slide the upper part of theside fence to the left as far as it will go (fi g. J).• Loosen the bevel clamp knob (17) (fi g. I1) and with the intermediatebevel position stop (93) turned aside move the saw arm to the left untilthe angle position stop (94) rests against the bevel position adjustmentstop (95) (fi g. K). This is the 45° bevel position.• If adjustment is required, proceed as follows:• Turn the bevel position adjustment stop screw (95) in or out asnecessary until the pointer (88) indicates 45° with the angle positionstop resting against the bevel position adjustment stop.Checking and adjusting the intermediate bevel angle (fig. I1, J & L)The intermediate bevel angle is preset at 30°, enabling a quick setting forthe cutting of crown moulding.• Loosen the fence clamping knob (91) and slide the upper part of theside fence to the left as far as it will go (fi g. J).• Loosen the bevel clamp knob (17) (fi g. I1) and with the intermediatebevel position stop (93) turned into place move the saw arm to the leftuntil the angle position adjustment stop (96) rests on the intermediatebevel position stop (93) (fi g. L). This is the 30° bevel position.• If adjustment is required, proceed as follows:• Turn the bevel position adjustment stop screw (96) in or out asnecessary until the pointer (88) indicates 30° with the bevel positionadjustment stop resting on the intermediate bevel position stop.Assembly for saw bench modeChanging from mitre saw to saw bench mode (fig. A1, M1 - M5)• Put the blade into 0° cross-cut position with the rotating table clamp (3)secured (fi g. A1).• Slacken the riving knife clamp knob (97) just enough to allow the rivingknife to enter the mounting slot (fi g. M1).• Remove the riving knife (20) from its storage position in the inside of thebase.• Depress the guard release lever (9) to release the blade guard (8),then raise the blade guard as far as possible (fi g. A1).• Slide the riving knife bracket (98) into the mounting slot (99) (fi g. M1).Tighten the clamp knob.• Push the lever (100) to allow the spring loaded upper part of the fence (7)to rest against the rotating table (fi g. M2)• Pull down the sawhead.• Push the release lever (69) to the rear (fi g. M3).• Push the bearing unit (70) down until notches (101) engage in thelocations (102) (fi g. M3).WARNING: The blade should not foul the lower blade guard.• Pull the table release lever (2) to the right, lift the front edge of the table(4) fi g. M4) and fl ip it back through 180° until the plate of the tablelockingdevice (68) automatically engages the latch of the table lockingdevice to secure it in the saw bench mode (fi g. M5).• Remove the under-table guard.Adjusting the riving knife (fig. N1 & N2)WARNING: When adjustments to the riving knife (20) are to bemade, it is best to rotate the unit in mitre saw mode (fig. N2).Proceed as described in the section “Changing from saw benchto mitre saw mode”.The correct position is for the top of the riving knife to be no more than 2 mmbelow the highest tooth of the blade and the body of the radius to be amaximum of 3 - 8 mm from the tips of the saw blade teeth (fi g. N1).• If adjustment is required, proceed as follows:• Slacken the bolts (104) to adjust the horizontal position of the riving knife.• Slacken the bolts (103) to adjust the vertical position of the riving knife.• Securely tighten the bolts.Fitting the upper blade guard (fig. O)The upper blade guard (21) is designed to be quickly and easily attachedto the riving knife (20) once the machine has been set up for saw bench mode.• Holding the guard vertically, align the slot in the rear of the guard withthe riving knife.• Lower the guard over the riving knife (20), making sure that the shaft ofthe bolt enters the recess.• Turn the guard into horizontal position.WARNING: Never use your saw in saw bench mode withoutthe upper guard correctly fitted.Mounting and adjusting the parallel fence (fig. P1 - P5)The parallel fence (22) can be mounted on either side of the blade.• Slide the bracket (107) on from the left or the right (fi g. P1).The clamping plate engages behind the front edge of the table.• Slide the fence up against the blade.• Push the lever (108) down to secure the fence in place.• Check that the fence is parallel to the blade.• If adjustment is required, proceed as follows:• Loosen the lock knobs (109) and slide the fence backwards in order toobtain access to the adjustment bolts (110) in the top of the fence (fi g. P2).• Using the spanner, loosen the adjustment bolts fastening the fencebracket to the fence support.• Adjust the fence so that it is parallel to the blade by checking thedistance between the blade and the fence at the front and rear of theblade.• When the adjustment has been carried out, re-tighten the adjustmentbolts and check again that the fence is parallel to the blade.• Check that the pointer (111) indicates zero on the scale (fi g. P3). If thepointer does not indicate exactly zero, loosen the screw (112),move the pointer to read 0° and tighten the screw.The default set-up of the fence is to the right-hand side of the blade.To prepare the fence for use to the left-hand side of the blade, proceed asfollows (fi g. P4):• Remove the lock knobs (109).• Slide the fence profi le (113) out of the clamping support.• Turn the clamping support (114) round and re-fi t the lock knobs.• Slide the fence onto the clamping support.• Tighten the knobs.The fence is reversible: the workpiece can be guided along the 75 mm oralong the 11 mm face to allow the use of a push stick when ripping thinworkpieces (fi g P5).20
ENGLISH• To set for 11 mm, loosen the fence clamping knobs (109) and slide thefence (113) out of the clamping support (114).• Turn the fence and re-engage the clamping support in the slot asshown (fi g. P5).• To use with the full height of 75 mm, slide the fence into the clampingsupport with the wide face in the vertical position (fi g. P4).WARNING: Use the 11 mm profile for ripping low workpiecesto allow access between the blade and the fence for the pushstick. The rear end of the fence should be level with the front ofthe riving knife.Mounting and adjusting the mitre fence (fig. Q1 - Q4)The mitre fence (D271052) is available as an option. The mitre fence (41) canbe used for mitre cutting when the machine is in saw bench mode (fi g. Q1).• Loosen the clamp knob (115) and swing the guide bar (116) out (fi g. Q2).Tighten the clamp knob.• Slide the fence on the left side on the table (fi g. Q3).• Loosen the lock knob (117).• Place a square (82) against the fence (41) and the blade (76).• If adjustment is required, proceed as follows:• Loosen the nut (118) a few turns and turn the right angle adjustmentstop screw (119) (fi g. Q4) in or out until the fence is at 90° to the bladeas measured with the square (fi g. Q3).• Tighten the knob (117).• Check that the pointer (120) indicates zero on the scale (121).Adjust if necessary.Changing from saw bench to mitre saw mode (fig. A3, E & M1)• Remove the parallel fence (22), or the mitre fence, if fi tted (fi g. A3).• Remove the upper blade guard (21).• Replace the under-table guard (63) (fi g. E).• Proceed as described in the section “Turning the sawhead and tableover”.• Slacken the riving knife clamp knob (97) and remove the riving knife (20),while holding the blade guard (8) (fi g. M1).• Lower the blade guard.• Place the riving knife in its storage position in the inside of the base.OPERATIONInstructions for UseWARNING: Always observe the safety instructions andapplicable regulations.• Ensure the material to be sawn is firmly secured in place.• Apply only a gentle pressure to the tool and do not exert sidepressure on the saw blade.• Avoid overloading.The attention of UK users is drawn to the “woodworking machinesregulations 1974” and any subsequent amendments.Ensure the machine is placed to satisfy your ergonomic conditions in termsof table height and stability. The machine site shall be chosen so that theoperator has a good overview and enough free surrounding space aroundthe machine that allows handling of the workpiece without any restrictions.To reduce effects of vibration make sure the environment temperature is nottoo cold, machine and accessory is well maintained and the workpiece sizeis suitable for this machine.Prior to operation:• Install the appropriate saw blade. Do not use excessively worn blades.The maximum rotation speed of the tool must not exceed that of thesaw blade.• Do not attempt to cut excessively small pieces.• Allow the blade to cut freely. Do not force.• Allow the motor to reach full speed before cutting.• Make sure all locking knobs and clamp handles are tight.Switching on and off (fig. A1, R1 - R3)This machine has two independent switching systems. In mitre saw mode,the trigger switch (11) is used (fi g. R1). In saw bench mode, the on/offswitch (1) is used (fi g. R2). Integrated in the switch box is a motor overloadprotector with manual reset. In case of a power shut-off, proceed asfollows:- Make sure the machine has been switched off.- Press the reset button (142).Mitre saw mode (fig. R1)A hole (122) is provided in the trigger for insertion of a padlock to lock theswitch.• To run the tool, press the trigger switch (11).• To stop the tool, release the switch.Saw bench mode (fig. R2 & R3)The on/off switch offers multiple advantages:- no-volt release function: should the power be shut off for some reason,the switch has to be deliberately reactivated.- extra safety: the hinged safety enclosure plate (123) can be locked bypassing a padlock through the holes (124 & 125). The plate also servesas an “easy to locate” emergency stop button as pressure on the frontof the plate will depress the stop button.• To switch the machine on, press the green start button (126).• To switch the machine off, press the red stop button (127).Locking the switches• In order to avoid unauthorised use of the machine, lock both switchesusing padlocks.Basic saw cutsSawing in mitre saw modeIt is dangerous to operate without guarding. Guards must be in positionwhen sawing.• Make sure that the under-table guard does not become clogged withsawdust.• Always clamp the workpiece when cutting non-ferrous metals.General handling- In the mitre saw mode, the sawhead is automatically locked in theupper “park”-position.- Squeezing the guard release lever will unlock the sawhead. Moving thesawhead down retracts the movable lower guard.- Never seek to prevent the lower guard returning to its park positionwhen the cut is completed.- The minimum length of offcut material is 10 mm.- When cutting short material (min. 190 mm to the left or the right of theblade), the use of the optional material clamp is recommended.- When cutting UPVC sections, a supporting piece made out of timberwith a complementary profi le should be placed beneath the materialbeing cut to provide the correct level of support.Clamping the Workpiece (fig. A5, Z)WARNING: A workpiece that is clamped, balanced and securebefore a cut may become unbalanced after a cut is completed.An unbalanced load may tip the saw or anything the saw isattached to, such as a table or workbench. When making a cutthat may become unbalanced, properly support the workpieceand ensure the saw is firmly bolted to a stable surface. Personalinjury may occur.WARNING: The clamp foot must remain clamped above thebase of the saw whenever the clamp is used. Always clamp theworkpiece to the base of the saw – not to any other part of thework area. Ensure the clamp foot is not clamped on the edge ofthe base of the saw.21
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Page 17 and 18: ENGLISHSafety InstructionsWARNING!
Page 19 and 20: ENGLISH• The type of saw blade•
Page 21: ENGLISH• Turn the machine upside
Page 25 and 26: ENGLISHCutting crown mouldingsThe c
Page 27 and 28: ENGLISHLocal regulations may provid

Instruction Manual (English) - Service - Dewalt.no

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