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Reliable precision for sustained use. - Apneumatika

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<strong>Reliable</strong><strong>precision</strong> <strong>for</strong><strong>sustained</strong> <strong>use</strong>.Air tools <strong>for</strong> industryFull-range cataloguewww.boschproductiontools.com


2 | Air Tools <strong>for</strong> IndustryBosch Air Technology– Efficient <strong>use</strong>Air technology from Bosch provides <strong>use</strong>rs with virtually unlimited applications.The versatility and reliability of Bosch is reflected everywhere: fromthe comprehensive range of accessories to the large spare parts wareho<strong>use</strong>in the Bosch Service Centre in Willersha<strong>use</strong>n.Advanced ergonomicsThe lightweight Bosch Air Tools fitperfectly in your hand. They workquietly and with low vibrationlevels. The glass-fibre-rein<strong>for</strong>ced,extremely robust plastic housingprovides effective insulationagainst the cooling effect of compressedair and ensures maximumgrip com<strong>for</strong>t.The environmentally friendlyrange from BoschEnvironmental awareness is animportant aspect at Bosch – fromthe initial idea <strong>for</strong> a productthrough energy-saving production,all the way to environmentallyfriendly packaging and disposal.For example, if a Bosch Air Toolis irreparable, it is recycled inthe service centre. Bosch utilisesthe most modern technologies tosave energy, <strong>for</strong> example, in theMurrhardt plant, heat recyclingsaves more than half a millionlitres of heating oil per year.Convincing technologyThere are many factors in favourof the unique Bosch Air Technology,providing professional <strong>use</strong>rswith ideal conditions: As no sparks are <strong>for</strong>med in theair motor, the tools are particularlysuitable <strong>for</strong> work in dampand wet environments. Compact and lightweight,Bosch tools are versatile andconvenient <strong>for</strong> the <strong>use</strong>r. Simple construction meansBosch tools are easy to maintainand repair. The design is robust and suitable<strong>for</strong> a long running time. The expanding compressed aircools the tool continuously,thus excluding overheating andburn-out of the motor. As air is a non-dangerous drivemedium, a high level of safetyis guaranteed.CLEANconsumption optimisedlubrication freeergonomicair toolnoise reductionBosch CLEAN technology relieves strainon the <strong>use</strong>r and the environment withlubrication-free work, low noise levelsand reduced energy consumption.In<strong>for</strong>mation from the InternetBosch now offers <strong>use</strong>rs andothers interested in productiontools all current product in<strong>for</strong>mationon the Internet. Here you willfind a free online catalogue illustratingin text and pictures all thecommon cordless, pneumatic andhigh-frequency tools <strong>for</strong> industrial<strong>use</strong>. The desired products can bechosen on the basis of the partnumber or product designation; aproduct list helps in your search.More in<strong>for</strong>mation on Page 4.www.boschproductiontools.comCon<strong>for</strong>mityAll air tools (without motors)listed in this catalogue con<strong>for</strong>mwith the following standardsor standardised documents. EN 792, EN50144, in accordance with the regulationsof Directives 89/392/EEC.Certified to ISO 9001Certificate no.: FM 30078All of the per<strong>for</strong>mance data / specifications in this catalogue refer to 6.3 bar (91 PSI) flow pressure with 4 m hose length.


Air Tools <strong>for</strong> Industry | 3ContentsDrills and rotary hammer6 Selection guide <strong>for</strong> drills8 Drills, rotary hammer13 Accessories14 Dimensional drawingsGrinders16 Selection guide <strong>for</strong> grinders18 Straight grinders22 Vertical grinders25 Accessories26 Dimensional drawingsScrewdrivers, tappers, measuring devices34 Torque accuracy35 Guide values <strong>for</strong> tightening torques36 Selection guide <strong>for</strong> screwdrivers38 Lubrication-free operated straight screwdrivers44 Lubrication-free operated centre grip screwdrivers46 Straight screwdrivers48 Centre grip screwdrivers50 Angle shut-off wrenches54 Impulse drivers56 Impact wrenches58 Tappers and lockover wrenches60 Screwdriving and maintenance controller61 Accessories65 Dimensional drawingsAccessories72 Spring pull and hose pull balancers74 Quick-fastening couplings78 Dimensional drawingsMotors80 Motors88 Accessories89 Technical data97 Dimensional drawingsAir technology100 Air technology <strong>use</strong>d correctly


4 | Air Tools <strong>for</strong> IndustryAn overview with one click:All production tools onlineOperating instructions, pictures and dimensionaldrawings can be downloadeddirectly from the Internet.Everything that <strong>use</strong>rs need to knowcan now be found on the Net: atwww.boschproductiontools.com,a comprehensive online catalogueprovides in<strong>for</strong>mation on productsand how they can be <strong>use</strong>d. Theselection of tools is made easierby the possibility to run comparisonsbetween tools.Users, <strong>for</strong> example, can display allair wrenches and compare theirrespective data such as outputor rotational speed. Furthermore,they can find out the latest newsabout trade-fair dates, innovationsand new developments from theBosch Production Tools Division.Within a short time, this provides<strong>use</strong>rs with all the relevant in<strong>for</strong>mationthey need to select thecorrect production tools.A spare parts service in<strong>for</strong>ms <strong>use</strong>rsabout which spare parts they need– and where they can order them.


Drillsand rotary hammer


6 | Drills and rotary hammer | Air Tools <strong>for</strong> IndustrySelection guide <strong>for</strong> drillsChoosing a drillis based on two criteria: the drilling diameter the recommended cutting speedof the material to be processed(see Page 12).In the table, the optimal cutting speedsand drilling diameters <strong>for</strong> some commonmaterials are allocated to the individualdrill models.These recommendations are based onguide speeds <strong>for</strong> HSS twist drill bits. Ifnothing is specified, the required drillingdiameter is outside the capacity of thestandard chuck.The table shows which drill bit sizes theindividual models can accept and thedrilling speeds. The individual tools haveadditionally been assigned the maximumdrilling diameters <strong>for</strong> steel, determinedin tests.To ensure that a sufficient cutting speedis always achieved, some materialsshould be pre-drilled as of the followingdrilling diameter: Steel up to 600 N/mm 2as of 8 mm Steel over 600 N/mm 2as of 6 mm Cast iron up to 180 N/mm 2as of 10 mm Cast iron up to 300 N/mm 2as of 8 mmCutting speed (m/min):Part numberNo-load speed (rpm)controlled0 607 154 101 32000 607 153 103 10000 607 153 106* 1000uncontrolled0 607 161 100 25600 607 161 102* 25600 607 161 101 12000 607 161 103* 1200uncontrolled0 607 153 520 40000 607 153 523* 40000 607 153 521 30000 607 153 524* 30000 607 153 522 13000 607 153 525* 1300uncontrolled0 607 161 500 25600 607 161 504* 25600 607 161 501 12000 607 161 505* 12000 607 161 502 8000 607 161 506* 8000 607 161 503 6400 607 161 507* 640* with keyless chuck


Air Tools <strong>for</strong> Industry | Drills and rotary hammer | 7Steel up toSteel overCast iron up to Cast iron up to600 N/mm 2 600 N/mm 2 180 N/mm 2 300 N/mm 2PlasticsBrass, copper,bronzeSiluminAluminium20 to 25 15 to 20 20 to 35 10 to 20 50 to 60 30 to 40 80 to 120Drilling diameter (mm)1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 131 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 131 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 131 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13


8 | Drills and rotary hammer | Air Tools <strong>for</strong> IndustryDrillsPart numberDrill chuckDrill 120/180 watts0 607 154 101 Keyed chuck0 607 153 103 Keyed chuck0 607 153 106 Keyless chuckDrill 400 watts0 607 161 100 Keyed chuck0 607 161 102 Keyless chuck0 607 161 101 Keyed chuck0 607 161 103 Keyless chuck The suitable drills <strong>for</strong> a very widevariety of materials Centre grip drills have a very ergonomic,glass-fibre-rein<strong>for</strong>ced polyamidehousing that ensures ef<strong>for</strong>tlessworking and protects the <strong>use</strong>r againstthe dreaded "White finger syndrome" Air rotary hammer with the tried andtested pneumatic hammer mechanism For working in wet areas – whereelectric tools are unsafeDrill 180 watts0 607 153 520 Keyed chuck0 607 153 523 Keyless chuck0 607 153 521 Keyed chuck0 607 153 524 Keyless chuck0 607 153 522 Keyed chuck0 607 153 525 Keyless chuck


Air Tools <strong>for</strong> Industry | Drills and rotary hammer | 9Max. drillingdia. in steel(mm)No-loadspeed (rpm)Poweroutput(W)Air consumptionunder load(l/s)(cfm)Weight(kg)Drill spindlethreadConnectingthreadHoseinnerdiameter(mm)Comes complete withcontrolled4 3200 120 4.5 0.45 3/8"-24 UNF-2A G 1/8" 69.58 1000 180 6.0 0.73 3/8"-24 UNF-2A G 1/8" 612.78 1000 180 6.0 0.83 3/8"-24 UNF-2A G 1/8" 612.7uncontrolled8 2560 400 11.0 1.1 1/2"-20 UNF-2A G 1/4" 1023.38 2560 400 11.0 1.3 1/2"-20 UNF-2A G 1/4" 1023.310 1200 400 11.0 1.2 1/2"-20 UNF-2A G 1/4" 1023.310 1200 400 11.0 1.45 1/2"-20 UNF-2A G 1/4" 1023.3uncontrolled4 4000 180 6.0 0.8 3/8"-24 UNF-2A G 1/4" 612.74 4000 180 6.0 0.9 3/8"-24 UNF-2A G 1/4" 612.75 3000 180 6.0 0.8 3/8"-24 UNF-2A G 1/4" 612.75 3000 180 6.0 0.9 3/8"-24 UNF-2A G 1/4" 612.78 1300 180 6.0 0.8 3/8"-24 UNF-2A G 1/4" 612.78 1300 180 6.0 0.9 3/8"-24 UNF-2A G 1/4" 612.7Keyed chuck or keyless chuckChuck capacity 1-10 mmHanging hookHose nipple G 1/8"Keyed chuck or keyless chuckChuck capacity 1-10 mmHanging hookHose nipple G 1/4"Auxiliary handleKeyed chuck or keyless chuckHose nipple G 1/4"Hanging hookYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


10 | Drills and rotary hammer | Air Tools <strong>for</strong> IndustryDrills, rotary hammer The suitable drills <strong>for</strong> a very widevariety of materials Centre grip drills have a very ergonomic,glass-fibre-rein<strong>for</strong>ced polyamidehousing that ensures ef<strong>for</strong>tlessworking and protects the <strong>use</strong>r againstthe dreaded "White finger syndrome" Air rotary hammer with the tried andtested pneumatic hammer mechanism For working in wet areas – whereelectric tools are unsafeDrill 400 wattsPart numberDrill chuck0 607 161 500 Keyed chuck0 607 161 504 Keyless chuck0 607 161 501 Keyed chuck0 607 161 505 Keyless chuck0 607 161 502 Keyed chuck0 607 161 506 Keyless chuck0 607 161 503 Keyed chuck0 607 161 507 Keyless chuckPart numberDrilling per<strong>for</strong>manceFull-loadspeed(rpm)Rotary hammer 740 watts 0 607 557 501 20 mm in concrete 85013 mm in steel30 mm in wood


Air Tools <strong>for</strong> Industry | Drills and rotary hammer | 11Max. drillingdia. in steel(mm)No-loadspeed (rpm)Poweroutput(W)Air consumptionunder load(l/s)(cfm)Weight(kg)Drill spindlethreadConnectingthreadHoseinnerdiameter(mm)Comes complete withuncontrolled8 2560 400 10.5 1.1 1/2"-20 UNF-2A G 1/4" 1022.28 2560 400 10.5 1.3 1/2"-20 UNF-2A G 1/4" 1022.210 1200 400 10.5 1.3 1/2"-20 UNF-2A G 1/4" 1022.210 1200 400 10.5 1.5 1/2"-20 UNF-2A G 1/4" 1022.213 800 400 10.5 1.45 1/2"-20 UNF-2A G 1/4" 1022.213 800 400 10.5 1.5 1/2"-20 UNF-2A G 1/4" 1022.213 640 400 10.5 1.45 1/2"-20 UNF-2A G 1/4" 1022.213 640 400 10.5 1.6 1/2"-20 UNF-2A G 1/4" 1022.2Keyed chuck or keyless chuckChuck capacity 1-10 mm Hosenipple G 1/4"Sintered metal silencer AuxiliaryhandleKeyed chuck or keyless chuckChuck capacity 1-13 mm Hosenipple G 1/4"Sintered metal silencer AuxiliaryhandleImpact rate(bpm)Poweroutput (W)Air consumptionunder load(l/s)(cfm)Weight(kg)ToolholderConnectingthreadHose innerdiameter(mm)CommentsComes completewith3900 740 16 2.7 SDS-plus with33.9auto-lockingsystemG 1/4" 13 The Bosch Air RotaryHammer with its tried andtested pneumatic hammermechanism is particularlysuitable <strong>for</strong> damp and wetenvironments where anelectric drive is unsuitable.It also offers safety andefficiency in the chemicalsindustry.Auxiliary handleDepth stopHose nipplePlastic carryingcaseYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


12 | Drills and rotary hammer | Air Tools <strong>for</strong> IndustryRecommended speeds <strong>for</strong>HSS twist drill bitsThe Bosch Drill range comprisesmachines from 120 – 400 watts instraight and pistol <strong>for</strong>mat.The table is intended to help yo<strong>use</strong>lect the right drill.up to drillingdia. (mm)Cutting speed(m/min):Steel up to600 N/mm 2(rpm)20 to 25Steel over600 N/mm 2(rpm)15 to 20Cast iron upto 180 N/mm 2(rpm)20 to 35Cast iron upto 300 N/mm 2(rpm)10 to 20Brass, copper,bronze (rpm)50 to 60Silumin(rpm)30 to 40Aluminium(rpm)80 to 1204 2380 1600 2200 1200 4400 2800 80005 1900 1270 1800 950 3500 2200 64006 1600 1060 1500 800 2900 1850 53007 1360 910 1300 680 2500 1600 45508 1200 800 1100 600 2200 1400 40009 1060 700 1000 530 1900 1200 354010 950 640 890 480 1700 1100 320011 860 580 810 430 1600 1000 290012 800 530 740 400 1500 930 266013 730 490 680 370 1350 860 245014 680 450 640 340 1250 800 227015 630 420 600 320 1150 740 212016 600 400 560 300 1100 700 200017 560 380 520 280 1050 660 187018 530 350 500 260 1000 620 177019 500 330 470 250 950 590 168020 480 320 450 240 900 560 160023 410 280 390 210 760 480 138030 310 210 300 160 580 370 1060


Special accessories <strong>for</strong> drillsAir Tools <strong>for</strong> Industry | Drills and rotary hammer | 13Part numberUse <strong>for</strong> drillsPart numberCollet chuck 3/8" thread 3/8" thread 3 608 570 003 0 607 154 101Collet dia. 6 mm 2 608 570 079 0 607 153 103Locking nut 3 603 342 001 0 607 153 1060 607 153 520 up to 525Hanging hook 3 601 923 019 0 607 153 520 up to 5252 604 720 004 0 607 154 1010 607 153 1030 607 153 1063 604 720 006 0 607 161 500 up to 507Exhaust air set, decentralised 3 607 030 024 0 607 161 1010 607 161 102Exhaust air hose, centralised 3 607 000 027 0 607 161 1010 607 161 1023 607 000 011 0 607 161 500 up to 507


14 | Drills and rotary hammer | Air Tools <strong>for</strong> IndustryDimensional drawingsDrills, rotary hammerDimensions in mm*Part number0 607 154 1010 607 153 103*0 607 153 106**0 607 161 1000 607 161 101*0 607 161 1020 607 161 103*Ø 46Ø 48*0 607 153 5200 607 153 5210 607 153 522*0 607 153 5230 607 153 5240 607 153 525**0 607 161 5000 607 161 5010 607 161 502*0 607 161 503*0 607 161 5040 607 161 5050 607 161 506*0 607 161 507*0 607 557 501The specified dimensions are not binding.


Grinders


16 | Grinders | Air Tools <strong>for</strong> IndustrySelection guide <strong>for</strong> grindersThe selection of a grinder is based onthe application. In both tables – <strong>for</strong>straight and vertical grinders – grindingwork and bits have been assigned thesuitable machines.Part numberNo-load speed (rpm)0 607 250 201/…206 550000 607 250 202/…207 850000 607 250 203/…208 85000However, the individually different workconditions and ambient conditions meanthat this recommendation serves onlyas a guide. When selecting a grinder tomatch the work requirement, the poweroutput and other product characteristicsmust be taken into account.Please note the manufacturer's specificationson abrasives!0 607 254 100/…108 500000 607 254 105/…107 500000 607 254 101/…108 330000 607 253 100/…104 210000 607 253 101/…103 330000 607 261 101/…104 260000 607 261 102/…105 150000 607 251 102/…103 21000Part numberNo-load speed (rpm)0 607 361 100 54000 607 352 100 130000 607 355 100/…102 85000 607 355 101/…103 65000 607 356 100 85006 607 356 101/…103 6500 perfectly suitable <strong>for</strong> this application very suitable <strong>for</strong> this application suitable <strong>for</strong> this application


Air Tools <strong>for</strong> Industry | Grinders | 17with grinding stones with flap discs with grinding stonesShape grinding and deburringInterior processingwith grinding discs with cutting discs with fibre discs with lambswool bonnets with wire cup brushesCoarse grinding Sanding Polishing Brushing


18 | Grinders | Air Tools <strong>for</strong> IndustryStraight grindersFor grinding bits with6 – 20 mm diameterPart numberPermittedgrinding bit dia.(mm)No-loadspeed(rpm)Straight grinders 50 watts 0 607 250 203 6 850000 607 250 208 6 85000Straight grinders 50 watts0 607 250 202 6 850000 607 250 207 6 85000Straight grinders 50 watts0 607 250 201 10 55000 High-speed mini grinders <strong>for</strong> thefinest grinding and polishing work The suitable grinders <strong>for</strong>the widest variety of materialsand work environments Long lifetime with the highest poweroutput Comprehensive range of accessories0 607 250 206 10 55000Straight grinders 100 watts 0 607 254 100 13 500000 607 254 106 13 50000Straight grinders 100 watts 0 607 254 105 13 500000 607 254 107 13 50000Straight grinders 100 watts 0 607 254 101 20 330000 607 254 108 20 33000


Air Tools <strong>for</strong> Industry | Grinders | 19Air consumptionunder load(l/s)(cfm)Weight (kg) Toolholder /Collet dia.(mm)ConnectingthreadHose innerdiameter(mm)CommentsComes complete with1.8 0.24 3 M 6 4.5 with lever switch Collet 3 mm3.82 open-ended spanners KW 6/8Exhaust air hose1.8 0.24 3 M 6 4.5 with lever switch3.8 1/8"Model …208 also includes:Collet 1/8"1.8 0.24 3 M 6 4.5 with rotary switch Collet 3 mm3.82 open-ended spanners KW 6/8Exhaust air hose1.8 0.24 3 M 6 4.53.8 1/8"Model …207 also includes:Collet 1/8"1.8 0.12 3 M 6 4.5 with rotary switch Collet 3 mm3.82 open-ended spanners KW 6/8Exhaust air hose1.8 0.12 3 M 6 4.5 with rotary switch3.8 1/8"Model …206 also includes:Collet 1/8"2.7 0.43 3 G 1/8" 6 with lever switch Collet 3 mm5.7Collet 6 mmLocking nut Open-ended spanner KW 14Hose nipple G 1/8"2.7 0.43 3 G 1/8" with lever switch5.7 1/8"Model …106 also includes:Collet 1/8", collet 1/4"2.7 0.43 3 G 1/8" 6 with lever switch Collet 3 mm5.7Locking nut2 open-ended spanners KW 9Hose nipple G 1/8"2.7 0.43 3 G 1/8" with lever switch5.7 1/8"Model …107 also includes:Collet 1/8"2.7 0.8 6 G 1/8" 6 with lever switch Collet 6 mm5.7Locking nut2 open-ended spanners KW 14Hose nipple G 1/8"2.7 0.8 6 G 1/8" with lever switch5.7 1/4"Model …108 also includes:Collet 1/4"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


20 | Grinders | Air Tools <strong>for</strong> IndustryStraight grinders The suitable grinders <strong>for</strong>the widest variety of materialsand work environments Long lifetime with the highest poweroutput Comprehensive range of accessoriesFor grinding bits with20 – 50 mm diameterPart numberPermittedgrinding bit dia.(mm)No-loadspeed(rpm)Straight grinders 220/240 watts 0 607 253 101 20 330000 607 253 103 20 330000 607 253 100 40 210000 607 253 104 40 21000Straight grinders 400 watts 0 607 261 101 30 260000 607 261 104 30 260000 607 261 102 50 150000 607 261 105 50 15000Straight grinders 450 watts 0 607 251 102 40 210000 607 251 103 40 21000


Air Tools <strong>for</strong> Industry | Grinders | 21Poweroutput(W)Air consumptionunder load(l/s)(cfm)Weight(kg)Toolholder /Collet dia.(mm)ConnectingthreadHoseinnerdiameter(mm)CommentsComes complete with220 6.0 0.65 6 G 1/8" 6 with safety switch Collet 6 mm12.7Locking nut220 6.0 0.65 6 G 1/8" 6 with safety switch2 open-ended spanners KW 14Hose nipple G 1/8"Model …103 also includes:12.7 1/4"Collet 1/4"240 6.0 0.65 6 G 1/8" 6 with safety switch,12.7speed-controlled240 6.0 0.65 6 G 1/8" 6 with safety switch,12.7speed-controlledCollet 6 mmLocking nutOpen-ended spanner KW 14Open-ended spanner KW 17Hose nipple G 1/8"Model …104 also includes:Collet 1/4"400 11.0 0.65 6 G 1/4" 10 with safety switch Collet 6 mm23.3 1/4"Locking nutOpen-ended spanner KW 14Open-ended spanner KW 17400 11.023.30.65 61/4"G 1/4" 10 with safety switchHose nipple G 1/4"Hanging hook400 11.0 0.7 6 G 1/4" 10 with safety switch,23.3speed-controlledModel …106 and …105 also include:Collet 1/4"400 11.0 0.7 6 G 1/4" 10 with safety switch,23.3 1/4"speed-controlled450 11.0 1.05 6 G 1/4" 10 with lever switch, speedcontrolled23.3450 11.0 1.05 6 G 1/4" 10 with lever switch, speedcontrolled23.3 1/4"Collet 6 mmLocking nut2 open-ended spanners KW 17Hose nipple G 1/4"Hanging hookModel …103 also includes:Collet 1/4"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


22 | Grinders | Air Tools <strong>for</strong> IndustryVertical grindersFor grinding bits with115 – 230 mm diameterPart numberGrinding bit dia.(mm)No-loadspeed(rpm)Vertical grinder 400 watts 0 607 361 100 170 5400(Fibre)Vertical grinder 550 watts 0 607 352 100 115 13000 Constantly high power output Optimum work progress Clean and productive workingVertical grinders 2500/3500 watts 0 607 355 100 180 85000 607 355 102 180 85000 607 356 100 180 85000 607 356 102 180 85000 607 355 101 230 65000 607 355 103 230 65000 607 356 101 230 65000 607 356 103 230 6500


Air Tools <strong>for</strong> Industry | Grinders | 23Poweroutput(W)Air consumptionunder load(l/s)(cfm)Weight(kg)GrindingspindlethreadConnectingthreadHoseinnerdiameter(mm)CommentsComes complete with400 11.0 0.95 M14 G 1/4" 10 For sanding plates with23.3fibre sanding sheetsHand protectorSanding plateFace spannerOpen-ended spanner KW 19Hose nipple G 1/4"Auxiliary handleClampSilencer: (G 1/2")and plasticSintered metal550 12.526.51.6 M 14 G 1/4" 10 speed-controlled Protective guardFlange nutPin keyFace spannerHose nipple G 1/4"Silencer: (G 1/2")and plasticSintered metal2500250046.046.04.94.9M 145/8˝-11G 3/4˝G 3/4˝1919speed-controlled Round nutFlange nutPin key KW 6Face spanner3500 58.0 5.5 M 14 G 3/4˝ 19 speed-controlledOpen-ended spanner KW 19Hose nipple G 3/4"Protective guard3500 58.0 5.5 5/8˝-11 G 3/4˝ 192500 42.0 5.2 M14 G 3/4˝ 19 speed-controlled2500 42.0 5.2 5/8˝-11 G 3/4˝ 193500 53.0 5.5 M14 G 3/4˝ 19 speed-controlled3500 53.0 5.5 5/8˝-11 G 3/4˝ 19Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


24 | Grinders | Air Tools <strong>for</strong> IndustrySpeed table <strong>for</strong> grinding bitsPermitted working speedsPlease note the following when usinggrinding stones: permitted speeds(rpm) depend on grinding bit diameterand length, as well as shankdiameter and clamping length as perDIN 69170.Speed 60000rpm50000400003000020000100 m/s1500080 m/s1200060 m/s45 m/s10000800025 m/s20 m/s15 m/s500010 m/s40005 m/s3000200015001000Disc diameter in mm 10 15 20 30 40 50 60 80 100 120 150 178 230 300The table shows the relationship between the permitted diameter of the grinding discs and the speed.


Accessories <strong>for</strong> straight grindersAir Tools <strong>for</strong> Industry | Grinders | 25Collet diameter0 607 250 ......201/ ...202/...203/ ...206/...207/ ...2080 607 254 1000 607 254 1010 607 254 1060 607 254 1080 607 253 1000 607 253 1040 607 253 1010 607 253 1030 607 261 1010 607 261 1020 607 261 1040 607 261 1050 607 251 1020 607 251 1030 607 254 1050 607 254 1071.0 mm 3 609 201 185* – – – – – –1.5 mm 3 609 201 186* – – – – – –2.0 mm 3 609 201 187* – – – – – –2.5 mm 3 609 201 188* – – – – – –3/32" 3 609 201 189* – – – – – –3.0 mm 2 609 200 158 1 608 570 059* 2 608 570 077 1 608 570 059* 2 608 570 077 2 608 570 077 1 608 570 0101/8" 3 609 201 190 2 608 570 060 2 608 570 083 2 608 570 060 2 608 570 083 2 608 570 083 3 608 570 0071/4" – 2 608 570 072 2 608 570 085 2 608 570 072 2 608 570 085 2 608 570 085 –6.0 mm – 3 608 570 006 2 608 570 079 3 608 570 006 2 608 570 079 2 608 570 079 –8.0 mm – – 2 608 570 081 2 608 570 081 2 608 570 081 –Exhaust air hose, centralised– 3 607 000 064 – – 3 607 000 027 – –Exhaust air hose nipple, decentralisedG 3/8" <strong>for</strong> hose dia. 12 3 607 010 011 – – – – –Exhaust air set – – – 3 607 030 024 – –* with locking nutYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


26 | Grinders | Air Tools <strong>for</strong> IndustryDimensional drawingsStraight grindersDimensions in mmPart number0 607 250 2010 607 250 2060 607 250 2020 607 250 2070 607 250 2030 607 250 2080 607 254 1000 607 254 105*0 607 254 1060 607 254 107*


Air Tools <strong>for</strong> Industry | Grinders | 27Dimensional drawingsStraight grindersDimensions in mmPart number0 607 254 1010 607 254 1080 607 253 1000 607 253 1010 607 253 0630 607 253 1040 607 261 1010 607 261 1020 607 261 1040 607 261 1050 607 251 1020 607 251 103


28 | Grinders | Air Tools <strong>for</strong> IndustryDimensional drawingsStraight grindersDimensions in mmPart number0 607 361 1000 607 352 1000 607 355 1000 607 355 101*0 607 356 1000 607 356 101*0 607 355 1020 607 356 1020 607 355 103*0 607 356 103*The specified dimensions are not binding.


ScrewdriversTappersMeasuring devices


30 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryTechnology that lastsAir tools from Bosch are perfectly suitable <strong>for</strong> industrial <strong>use</strong>. Theyimpress with their advanced technology, perfect ergonomics andexcellent processing. The CLEAN technology ensures optimumworking conditions and lowers air consumption and sound levels.Bosch Air Tools <strong>for</strong> industry areversatile, efficient and reliable.This new generation of CLEANair tools is lubrication-free whichbenefits the <strong>use</strong>r by eliminating oilpassing into the working environmentair and lowering noise levels.At the same time C.L.E.A.N meansreduced air consumption by upto 30%, saving energy and costs.The air tools are driven by oil-freecompressed air, do not dirty workpiecesand work significantly morequietly. That improves the conditions<strong>for</strong> workpiece and workplaceand opens up new applications– e.g. in clean rooms.Exact shut-off clutches guaranteeprecise torque repetition <strong>for</strong> hardand soft connections. The glassfibre-rein<strong>for</strong>ced,ergonomicallyoptimised polyamide housing effectivelyprotects against cold,fits perfectly in your hand, andoffers first-class operational com<strong>for</strong>t<strong>for</strong> continuous industrial <strong>use</strong>.Quality that sets standards inecology, convenience and economicefficiency.CLEANconsumption optimisedlubrication freeergonomicair toolnoise reduction


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 31Shut-off accuracyWith Bosch Air Screwdrivers, therate of torque reproduction isextremely high. Whether in a hardscrewdriving application with 30°angle of rotation or in a soft situationwith 720°, the clutch guaranteesan extremely low mean valueoffset and torques that remainconstant. Measurements in linewith ISO 5393 ensure high clutchquality <strong>for</strong> <strong>sustained</strong>, reliable deploymentin industry.TorqueHard connectionup to 30°MEAN OFFSETSoft connectionover 720°Mean offsetExpected torqueAngleEconomical workThe long lifetime of the tools isensured by durable engineeringdesign, high-quality materialsand intensive quality control. TheCLEAN screwdrivers mean thatlubricators in the supply lines andthe associated maintenance overheadare things of the past. Thescrewdrivers are designed <strong>for</strong> lowair consumption and <strong>use</strong>r friendliness– thus reducing energy andmaintenance costs. Ergonomicsand high speeds reduce the cycletimes and optimise material flows.


32 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryScrewdriver featuresScrewdrivers withadjustable automaticshut-off clutchThe automatic shut-off clutch isset using a key, making it impossibleto change the set torqueinadvertently. Their outstandingrepetition accuracy makes themideal <strong>for</strong> screw connections withhigh requirements as regardstorque accuracy in industrial assemblyshops. These screwdriversare very low-noise, feature minimalair consumption, and havelong lifetimes.Screwdrivers withadjustable lockover clutchThe lockover torque <strong>for</strong> machinedscrew connections aswell as <strong>for</strong> wood, metal plateand cutting screws with mediumtorque accuracy is adjustable.Short or long activation timeshave a restricted influence onthe final torque, as the rotationalimpacts only slightly increase thefinal torque."S-Plus" screwdriverThe air screwdriver "S-Plus"(technical description: "rotaryscrewdriver with automatic shutoffand bypassing shut-off")features the entire know-how ofthe tried and tested model seriesof Bosch Air Production Tools.The "S-Plus" screwdriver <strong>for</strong> metalplate, driving, drilling and woodscrews unifies the advantages ofthe automatic shut-off facility andlockover clutch. In bypassing theautomatic shut off facility, it ispossible to tighten screws wherethe initial torque is higher than thefinal tightening torque.The new service-friendly 180-watt clutchwith many advantages: precise shut-off,convenient handling and long lifetime.


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 33Impulse driversThe impulse unit with shut-off <strong>for</strong> the greatest convenience and greatest possible safety incontinuous operation. The oil can be changed without special tools in less than five minutes!Torque reaction and noise developmentare extremely small withthese impulse drivers and the per<strong>for</strong>manceto weight ratio is outstanding.Impulse drivers offer a<strong>use</strong>r-friendly alternative to impactwrenches and are of particularlycompact design.A unique principle <strong>for</strong> pistoncompression contributes to this.Impulse drivers are equipped witha hydraulic, oil-dampened impulsemechanism that guarantees longlifetime and shuts off when thetorque is reached. This impulsemechanism consists only of threeparts; these are more durable andable to withstand stronger loadsthan rotating piston impulse mechanisms.Any <strong>use</strong>r can easily carryout the maintenance of an impulsedriver without special tools.Impact wrenchesThe impact wrench is suitable <strong>for</strong>large screw diameters with lowtorque accuracy requirement.Its hammer mechanism tightensthe screw connection withrotary impacts. This technologyproduces tools that are virtuallyreaction-free.High-quality materials in the hammer mechanisms of the impact wrenches ensure precisefunction and long lifetime.


34 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryAchievable torque accuracyTorque accuracy dependingon screwdriver system andscrewdriving application.The torque that can be achieved<strong>for</strong> a screw connection dependson the type of screwdriving application.In order to obtain anequal basis <strong>for</strong> assessment, allthe data <strong>for</strong> screwdrivers refers toinflexible or "hard" screw connections(30° angle of rotation) at6.3 bar flow pressure. In the caseof lower pressure or flexible or"soft" screw connections, someof the values that can be achievedare well below the nominal values.The torque dispersion alsoincreases. Due to the wide varietyof possibilities, specifications withabsolute values are not possible.If in doubt, <strong>use</strong> a trial and errorsystem. The table provides anoverview of the advantages andachievable torque accuracy ofthe individual wrench systems invarious characteristic screwdrivingapplications.Screwdriver systems Shut-off clutch Lockover clutch Impulse mechanismImpact mechanismDirect drive(Standstill screwdriver)Features<strong>for</strong> high, consistenttorque accuracy<strong>for</strong> the commonscrew connectionwith sufficienttorque accuracywith low reactiontorque, but withmoderate torqueaccuracy<strong>for</strong> high torques atrestricted toleranceaccuracy<strong>for</strong> low torqueaccuracy. Maximumtorque when chokingthe motor tostandstillTorqueTorqueScrewdriving applicationsRevolutionsAngle of rotationup to M max.up to approx.30°up to approx.60°Rating of the torque accuracyvery good satisfactory satisfactory low –depending onrequestedM accuracygood to very good low satisfactory low lowlowRevolutionsTorqueabove 60°good – if shut-offfunction is stillguaranteedlow satisfactory low lowRevolutionsTorquegood – if shut-offfunction is stillguaranteedlow satisfactory low lowRevolutionsTorqueAngle of rotationnotdefinablegood – if shut-offfunction is stillguaranteedlow satisfactory low lowRevolutionsTorquegood – if shut-offfunction is stillguaranteedsatisfactory –if function is stillguaranteedlow low –if screw is still beingturnedlesssuitableRevolutions


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 35Guide values <strong>for</strong> tightening torquesGuide values <strong>for</strong> maximum screwtightening torques in Nm. Assumedfriction under the headμ tot= 0.12 calculated from thestressed cross-section; valid <strong>for</strong>set screws with standard metricthread as per DIN 13, Sheet 13;Head caps as per DIN 931, 933.Strengthcategoriesas per DIN 2675.8 6.8 6.9 8.8 10.9 12.9 14.9M1 0.0239 0.0287 0.0322 0.0382 0.0539 0.0646 0.0755M 1.2 0.0456 0.0547 0.0618 0.0732 0.103 0.123 0.144M 1.4 0.074 0.088 0.099 0.118 0.166 0.199 0.232M 1.6 0.106 0.128 0.144 0.17 0.238 0.288 0.336M 1.8 0.166 0.2 0.225 0.265 0.373 0.45 0.52M2 0.22 0.264 0.297 0.35 0.5 0.595 0.695M 2.5 0.444 0.54 0.608 0.72 1.02 1.21 1.42M 3 0.78 0.935 1.05 1.24 1.75 2.1 2.45M 4 1.78 2.14 2.4 2.9 4 4.8 5.6M 5 3.5 4.21 4.73 5.5 8 9.4 11M 6 6.02 7.22 8.13 9.7 13.6 16.2 18.9M 8 14.6 17.5 19.7 23 33 39 46M 10 29 35 39 47 65 78 92M 12 50 60 67 80 113 135 15M 14 79 95 107 130 180 215 251M 16 122 147 165 196 275 330 386M 18 168 202 227 270 380 450 530M 20 238 286 320 385 540 635 750M 22 320 385 430 510 715 855 1010M 24 410 490 455 650 910 1100 1290M 27 605 725 815 960 1345 1615 1900M 30 820 990 1110 1300 1830 2200 2600M 33 1110 1340 1500 1770 2480 2980 3500M 36 1430 1720 1930 2260 3170 3810 4500M 39 1850 2220 2500 2970 4170 5000 5800M 42 2290 2750 3100 3670 5170 6200 7230


36 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustrySelection guide <strong>for</strong> screwdriversTorque is a decisive parameter <strong>for</strong> controllingthe pretension <strong>for</strong>ce applied. Thetable provides an overview of the recommendedtorques <strong>for</strong> common screw andnut sizes. The recommended maximumtorques apply to untreated, oil-lubricatedscrews (coefficient of friction = 0.125).The torques correspond to approx. 62%of the yield point.Screwdrivers with adjustable shut-off clutch / "S-Plus" screwdrivers For screw connections with high torque accuracy Upper torque range limited by reaction torques Other advantages: low-noise, low wear, long lifetime, no influence of the <strong>use</strong>r onfinal torqueAngle shut-off wrenches For screw connections with high torque accuracy Other advantages: low-noise, low wear, long lifetime, no influence of the <strong>use</strong>r onfinal torqueScrewdrivers with adjustable lockover clutch For normal screw connections with medium torque accuracy Upper torque range limited by reaction torques Restricted influence of the <strong>use</strong>r on final torque due to alternating propertiesImpulse drivers For screw connections with medium torque accuracy Virtually free of reaction torque, low-noise and low-wear Hardly any influence of the <strong>use</strong>r on final torquePart number0 607 459 2..0 607 454 2..0 607 453 2..0 607 453 4..0 607 461 2..0 607 461 4..0 607 453 6..0 607 451 6..0 607 461 6..0 607 452 6..0 607 457 6..0 607 454 0../2..0 607 453 0../2..0 607 453 4..0 607 461 0../2..0 607 461 4..0 607 661 1..0 607 661 5..Impact wrenches For large screw diameters with high torque Virtually free of reaction torque, there<strong>for</strong>e no upward limitation0 607 450 6140 607 450 6150 607 450 6180 607 450 6160 607 450 619


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 37Torque as per VDI 2230 (Nm)0.1 0.5 1 5 10 50 100 500 1000


38 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryLubrication-free operated straight screw dri v-ers, 20 watts with integrated screw suctionFor screwsfrom M 3 to M 6Part numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°Straight screwdrivers withshut-off clutch0 607 459 203 M 3 0.06–10 607 459 205 M 3 0.06–0.8FraunhoferIPATESTEDDEVICESystem Flexi Pro 392 A LXReport No. FM 9805-3475Straight screwdrivers withS-Plus clutch0 607 459 204 M 3 0.06–120-watt straight screwdrivers CLEAN technology Constant torque Noise-reduced Integrated screw suctionwith bit system Exhaust air hose optional Small, non-slip and breakproofplastic housing Minimal air consumption Low weightIPAFraunhoferTESTEDDEVICESystem Flexi Pro 392 A LXReport No. FM 9805-3475


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 39Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)Hextoolholder= internalhexagonQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith0.06–0.9 800 R/L 2.2 0.2 3 mm hex M 5 4 Push start Spring <strong>for</strong>4.7guide sleeve0.06–0.6 1200 R/L 2.2 0.2 3 mm hex M 5 4 Push startHanging hookSintered metal silencer4.7Clutch springs0.06-0.3 Nm (green)0.2-0.6 Nm (brown)0.5-1 Nm (orange)0.06–0.9 800 R/L 2.2 0.2 3 mm hex M 5 4 Push and4.7lever startSpring <strong>for</strong>guide sleeveHanging hookSintered metal silencerClutch springs0.2-0.6 Nm (brown)0.06-0.3 Nm (green)0.5-1 Nm (orange)Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


40 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryLubrication-free operated straightscrewdrivers, 120 watts120-watt straight screwdrivers CLEAN technology External torque settingwithout tool change Shut-off clutch <strong>for</strong> very finetorque setting andminimal torque dispersion Large torque range of0.8 to 7 Nm Shut-off and lockover wrench inone due to "S-Plus" clutch Right-hand/left-hand rotation.Greater torque in left-hand rotation,in order to loosen screwsmore easily Minimal air consumption Quick-release chuckwith double bit holder Clutch housing <strong>for</strong>screw supply (Fig. on Page 56)For screwsfrom M 3 to M 6Straight screwdrivers withlockover clutchStraight screwdrivers withshut-off clutchPart numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°0 607 454 006 M 4 0.8–20 607 454 007 M 5 0.8–3.40 607 454 238 M4 0.8–30 607 454 239 M 5 0.8–3.40 607 454 228 M4 0.8–2.50 607 454 229 M 4 0.8–30 607 454 230 M 5 0.8–3.40 607 454 231 M 5 0.8–50 607 454 232 M 4 0.8–7Straight screwdrivers withS-Plus clutch <strong>for</strong>bypassing shut-off0 607 454 234 M4 0.8–30 607 454 235 M 5 0.8–3.40 607 454 236 M 5 0.8–50 607 454 237 M 6 0.8–7


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 41Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)Hextoolholder= internalhexagonQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith0.8–2 1700 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Lever start Hanging hook7.3Hose nozzle0.8–3 1050 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Lever startChuck keyClutch spring (yellow)7.3Accessories0.8–2 1700 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push startClutch spring0.5-2 Nm (white)7.30.8–3 1050 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push start7.30.8–1.5 2300 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push start Hanging hook7.3Hose nozzle0.8–2 1700 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push startChuck keyClutch spring (yellow)7.3Accessories0.8–3 1050 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push startClutch spring0.5-2 Nm (white)7.30.8–4.5 640 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push start7.30.8–7 400 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push start7.30.8–2 1700 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push and Hanging hook7.3lever start Hose nozzleChuck key0.8–3 1050 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push andClutch spring (yellow)7.3lever startAccessories0.8–4.5 640 R/L 3.4 0.8 1/4" QRC G 1/4" 6 Push andClutch springlever start0.5-2 Nm (white)7.30.8–7 400 R/L 3.47.30.8 1/4" QRC G 1/4" 6 Push andlever startYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


42 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryLubrication-free operated straightscrewdrivers, 180 wattsFor screwsfrom M 5 to M 6Part numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°Straight screwdrivers withlockover clutch0 607 453 009 M 6 1.2–5.50 607 453 010* M 6 1.2–70 607 453 233 M 5 1.2–30 607 453 234 M 5 1.2–4.5Straight screwdrivers withshut-off clutch0 607 453 229 M 5 1.2–4.50 607 453 230 M 6 1.2–5.50 607 453 231* M 6 1.2–7180-watt straight screwdrivers0 607 453 232* M 6 1.2–10 External torque settingwithout tool change Shut-off clutch <strong>for</strong> very finetorque setting andminimal torque dispersion Large torque range of1.2 to 10 Nm Shut-off and lockover wrenchin one due to "S-Plus" clutch Right-hand/left-hand rotation.Greater torque in left-hand rotation,in order to loosen screwsmore easily CLEAN technology Minimal air consumption Quick-release chuckwith double bit holder Clutch housing <strong>for</strong>screw supply (Fig. on Page 56)Straight screwdrivers withS-Plus clutch <strong>for</strong>bypassing shut-off0 607 453 235 M 5 1.2–30 607 453 236 M 5 1.2–4.50 607 453 237 M 6 1.2–5.50 607 453 238* M 6 1.2–70 607 453 239* M 6 1.2–100 607 453 240 M 6 1.2–5.50 607 453 241* M 6 1.2–70 607 453 242* M 6 1.2–10


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 43Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)ToolholderQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith1.2–5 950 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Lever start Hanging hook Chuck11.6key Hose nipple1.2–7 600 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Lever startClutch spring (yellow)or11.6*clutch spring (blue)1.2–2.5 2200 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Push start11.61.2–3 1500 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Push start11.61.2–3 1500 R/L 5.5 0.8 1/4" QRC G 1/4" 6 Lever start Hanging hook Chuck11.6key Hose nipple1.2–5.5 950 R/L 5.5 0.8 1/4" QRC G 1/4" 6 Lever startClutch spring (yellow)or11.6*clutch spring (blue)1.2–7 600 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Lever start11.6 Models …232 and …2391.2–10 380 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Lever startincl. auxiliary handle11.61.2–2.5 2200 R/L 5.5 0.8 1/4" QRC G 1/4" 6 Push start11.61.2–3 1500 R/L 5.5 0.8 1/4" QRC G 1/4" 6 Push start11.61.2–5 950 R/L 5.5 0.8 1/4" QRC G 1/4" 6 Push start11.61.2–7 600 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Push start11.61.2–10 380 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Push start11.61.2–51.2–7950600R/LR/L5.511.65.511.60.80.91/4" QRC1/4" QRCG 1/4"G 1/4"66Push startPush startHanging hook Chuckkey Hose nippleClutch spring (yellow)or*clutch spring (blue)1.2–10 380 R/L 5.5 0.9 1/4" QRC G 1/4" 6 Push start11.6Model …242incl. auxiliary handleYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


44 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryLubrication-free operated centre gripscrewdrivers, 180 watts180-watt centre grip screwdrivers External torque settingwithout tool change Shut-off clutch <strong>for</strong> very finetorque setting and minimaltorque dispersion Large torque range of1.2 to 10 Nm Shut-off and lockover wrench inone due to "S-Plus" clutch Right-hand/left-hand rotation.Greater torque in left-hand rotation,in order to loosen screwsmore easily CLEAN technology Minimal air consumption Quick-release chuck with doublebit holder Clutch housing <strong>for</strong>screw supply (Fig. on Page 56)For screwsfrom M 5 to M 6Centre grip screwdriverswith lockover clutchCentre grip screwdriverswith shut-off clutchPart numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°0 607 453 434* M 6 1.2–100 607 453 438* M 6 1.2–70 607 453 435 M 6 1.2–5.50 607 453 436 M 5 1.2–4.50 607 453 437 M 5 1.2–30 607 453 439* M 6 1.2–100 607 453 441* M 6 1.2–70 607 453 440 M 6 1.2–5.50 607 453 443 M 5 1.2–30 607 453 442** M 6 0.5–2Centre grip screwdriverswith shut-off clutch0 607 453 429* M 6 1.2–100 607 453 433* M 6 1.2–70 607 453 430 M 6 1.2–5.50 607 453 431 M 5 1.2–4.50 607 453 432 M 5 1.2–3


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 45Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)ToolholderQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith1.2–10 380 R/L 5.511.70.9 kg 1/4" QRC G 1/4" 6 Pushbuttonstart1.2–7 600 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.7start1.2–5 950 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.7start1.2–3 1500 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.7start1.2–2.5 2200 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.7start1.2–10 380 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.6start1.2–7 600 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.6start1.2–5 950 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.6start1.2–3 1500 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.6start0.5–2 600 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Pushbutton11.6startHose nipple G 1/4"SilencerChuck keyClutch spring (yellow)or*clutch spring (blue)Hanging hookHose nipple G 1/4"SilencerChuck keyClutch spring (yellow)or*clutch spring (blue)or**clutch spring (white)Hanging hook1.2–10 380 R/L 5.511.60.9 kg 1/4" QRC G 1/4" 6 Push and pushbuttonstart1.2–7 600 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Push and pushbutton11.6start1.2–5 950 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Push and pushbutton11.6start1.2–3 1500 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Push and pushbutton11.6start1.2–2.5 2200 R/L 5.5 0.9 kg 1/4" QRC G 1/4" 6 Push and pushbutton11.6startHose nipple G 1/4"SilencerChuck keyClutch spring (yellow)or*clutch spring (blue)Hanging hookYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


46 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryStraight screwdrivers400 wattsFor screwsfrom M 6 to M 8Part numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°Straight screwdrivers withlockover clutch0 607 461 001 M 8 5.5–150 607 461 201 M 6 5.5–100 607 461 202 M 8 5.5–15Straight screwdrivers withshut-off clutch0 607 461 205 M 6 5.5–100 607 461 203 M 8 5.5–130 607 461 206 M 6 5.5–15400-watt rotary screwdrivers0 607 461 204 M 6 8–19 Most powerful rotary screwdriver External torque setting Wear-free shut-off clutch Variable due to modular system Ergonomic centre grip <strong>for</strong>optimum handling Robust, cold-insulatingpolyamide housing Exhaust air hose optional Low-vibrationStraight screwdrivers withS-Plus clutch <strong>for</strong>bypassing shut-off0 607 461 207 M 6 8–190 607 461 208 M 6 5.5–100 607 461 209 M 8 5.5–15


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 47Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)ToolholderQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith5.5–14 700 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Lever start Locking hook Hose23.3nipple G 1/4"5.5–10 1050 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Push startHanging hookAuxiliary handle23.3dia. 46 mm5.5–14 700 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Push start23.35.5–10 1050 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Push start Locking hook Hose23.3nipple G 1/4"5.5–13 1200 R 10.2 1.3 1/4" QRC G 1/4" 10 Push startHanging hookAuxiliary handle21.6dia. 46 mm5.5–14 700 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Push start23.38–17 800 R 10.2 1.3 1/4" QRC G 1/4" 10 Push start21.68–17 800 R 10.2 1.3 1/4" QRC G 1/4" 10 Lever start21.65.5–10 1050 R/L 11.023.31.3 1/4" QRC G 1/4" 10 Push andlever start5.5–14 700 R/L 11.0 1.3 1/4" QRC G 1/4" 10 Push and23.3lever startLocking hook Hosenipple G 1/4"Hanging hookAuxiliary handledia. 46 mmYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


48 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryCentre grip screwdrivers400 watts400-watt rotary screwdrivers Most powerful rotary screwdriver External torque setting Wear-free shut-off clutch Variable due to modular system Ergonomic centre grip <strong>for</strong>optimum handling Robust, cold-insulatingpolyamide housing Exhaust air hose optional Low-vibrationFor screwsfrom M 8 to M 10Centre grip screwdriverswith lockover clutchPart numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°0 607 461 401 M 8 5.5–150 607 461 402 M 10 8.5–260 607 461 407 M 10 8.5–26Centre grip screwdriverswith shut-off clutch0 607 461 403 M 8 8.5–190 607 461 404 M 8 8.5–240 607 461 405 M 10 5.5–150 607 461 406 M 10 8.5–260 607 461 408 M 10 8.5–260 607 461 409 M 10 8.5–26


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 49Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)ToolholderQRC =quick-releasechuckConnectingthreadHose innerdiameter(mm)CommentsComes completewith5.5–13 700 R/L 10.2 1.4 1/4" QRC G 1/4" 10 Pushbutton start Locking hook21.6Hose nipple G 1/4"8.5–21 400 R/L 10.2 1.4 1/4" QRC G 1/4" 10 Pushbutton startSilencerAuxiliary handle21.6dia. 46 mm8.5–21 400 R/L 10.2 1.4 7/16" QRC G 1/4" 10 Pushbutton start21.68.5–16 800 R 9.4 1.4 1/4" QRC G 1/4" 10 Push and pushbutton19.9start8.5–20 640 R 9.4 1.4 1/4" QRC G 1/4" 10 Push and pushbutton19.9start5.5–13 700 R/L 10.2 1.4 1/4" QRC G 1/4" 10 Push and pushbutton21.6start8.5–21 400 R/L 10.2 1.4 1/4" QRC G 1/4" 10 Push and pushbutton21.6start8.5–21 400 R/L 10.2 1.4 7/16" QRC G 1/4" 10 Push and pushbutton21.6start8.5–27 450 R 9.419.91.4 7/16" QRC G 1/4" 10 Push and pushbuttonstartLocking hookHose nipple G 1/4"SilencerAuxiliary handledia. 46 mmYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


50 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryAngle shut-off wrencheswith shut-off clutchFor screwsfrom M 5 to M 16Part numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°Angle shut-off wrenches180 watts0 607 453 621 M 5 1.5–80 607 453 622 M 5 1.5–80 607 453 623* M 6 2–100 607 453 624* M 6 2–100 607 453 625* M 8 2–150 607 453 626* M 8 2–15 Shut-off clutch <strong>for</strong> very finetorque setting andminimal torque dispersion Long lifetime External torque setting Small, rotating angle head Exhaust air hose optional Low-noiseAngle shut-off wrenches370 watts0 607 451 600 M 10 7–270 607 451 601 M 10 7–270 607 451 604 M 10 7–30Angle shut-off wrenches370 watts0 607 451 606 M 10 7–270 607 451 607 M 10 7–270 607 451 605 M 10 7–300 607 451 602 M 10 7–280 607 451 603 M 10 7–28


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 51Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)Hex toolholder=internalhexagonSquare =externalsquareConnectingthreadHose innerdiameter(mm)CommentsComes completewith1.5–7 670 R/L 4.710.01.1 1/4" square G 1/4" 6 Centralisedexhaust airguidance1.5–7 670 R/L 4.7 1.1 1/4" hex G 1/4" 610.02–9 420 R/L 4.7 1.1 1/4" square G 1/4" 610.02–9 420 R/L 4.7 1.1 1/4" hex G 1/4" 610.02–14 260 R/L 4.7 1.1 1/4" square G 1/4" 610.02–14 260 R/L 4.7 1.1 3/8" square G 1/4" 610.0Chuck keyHose nippleClutch spring (yellow)or*clutch spring (blue)7–24 360 R/L 11.925.21.6 3/8" square G 1/4" 10 Decentralisedexhaustair guidance7–24 360 R/L 11.9 1.6 1/4" hex G 1/4" 1025.27–30 280 R/L 11.9 1.6 3/8" square G 1/4" 1025.2Locking hookHose nipple G 1/4"Silencer- Plastic- Sintered metal7–24 360 R/L 11.925.21.5 3/8" square G 1/4" 10 Centralisedexhaust airguidance7–24 360 R/L 11.9 1.5 1/4" hex G 1/4" 1025.27–30 280 R/L 11.9 1.5 3/8" square G 1/4" 1025.27–26 360 R 11.1 1.5 3/8" square G 1/4" 1023.57–26 360 R 11.1 1.5 1/4" hex G 1/4" 1023.5Locking hookHose nipple G 1/4"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


52 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryAngle shut-off wrencheswith shut-off clutch Shut-off clutch <strong>for</strong> very finetorque setting andminimal torque dispersion Long lifetime External torque setting Small, rotating angle head Exhaust air hose optional Low-noiseFor screwsfrom M 5 to M 16Angle shut-off wrenches400 wattsPart numberScrew dia.Quality category8.8Tightening torque(Nm)hardscrewdrivingapplication30°0 607 461 604 M 10 8–300 607 461 605 M 10 8–300 607 461 600 M 10 8–400 607 461 602 M 12 8–45Angle shut-off wrenches550 watts0 607 452 603 M 6 10–380 607 452 604 M 8 16–560 607 452 605 M 8 20–680 607 452 606 M 4 2–16Please order the angle head separatelyAngle shut-off wrenches740 watts0 607 457 601 M 14 31–800 607 457 600 M 14 39–1000 607 457 602 M 16 50–120


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 53Tighteningtorque (Nm)soft screwdrivingapplication720°No-loadspeed(rpm)DirectionofrotationAir consumptionunder load(l/s)(cfm)Weight(kg)Hex toolholder=internalhexagonSquare =externalsquareConnectingthreadHose innerdiameter(mm)CommentsComes completewith8–21 400 R/L 11.123.52.0 3/8" square G 1/4" 10 Centralisedexhaust airguidance8–21 400 R/L 11.1 2.0 1/4" hex G 1/4" 1023.58–34 260 R/L 11.1 2.2 3/8" square G 1/4" 1023.58–39 300 R 10.2 2.2 3/8" square G 1/4" 1021.6Locking hookHose nipple G 1/4"Hanging hookHanging hook(fitted)Hose nipple10–38 570 R/L 1531.81.5 3/8" square G 1/4" 10 Centralisedexhaust airguidance16–56 400 R/L 15 1.5 3/8" square G 1/4" 1031.820–68 320 R/L 15 1.5 3/8" square G 1/4" 1031.82–16 1200 R/L 15 1.0 – G 1/4" 10 Please31.8order theangle headseparatelyHose nippleChuck key31 –70 270 R/L 16.234.33.4 1/2" square G 3/8" 10 Decentralisedexhaustair guidance39–90 200 R/L 16.2 3.4 1/2" square G 3/8" 1034.350–110 100 R/L 20.0 3.6 1/2" square G 3/8" 1042.3Locking hook Hosenipple G 3/8"Hanging hook withsupport Silencer- Plastic- Sintered metalYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


54 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryImpulse drivers CLEAN technology Extremely lightweightimpulse driver Ergonomic, fibre-rein<strong>for</strong>cedpolyamide housing with centregrip <strong>for</strong> balanced centre ofgravity and optimum handling Wear-free shut-off clutchthat reacts to mechanical centrifugal<strong>for</strong>ce Impulse unit with innovative,unique piston compressionprinciple consisting of only threeparts with seals. This means lessoil consumption, rapid oil changeand optimised integrated cooling High speed due to robust, powerfulmotor with dual chamber <strong>for</strong>fast, efficient working Right-hand/left-hand rotation.Greater torque in left-hand rotation,in order to loosen screwsmore easily Hanging hook <strong>for</strong> vertical andhorizontal <strong>use</strong>For screwsfrom M 6 to M 10Impulse drivers withoutshut-offImpulse drivers withshut-offImpulse drivers withshut-offPart numberScrew dia.Quality category8.8Tighteningtorque (Nm)hardscrewdrivingapplication30°Tighteningtorque (Nm)softscrewdrivingapplication720°0 607 661 101 M 8 20–35 16–280 607 661 102 M 8 20–35 16–280 607 661 103 M 10 30–50 23–400 607 661 104 M 10 30–50 23–400 607 661 509 M 6 8–18 5–150 607 661 510 M 6 8–18 5–150 607 661 505 M 8 13–35 12–290 607 661 506 M 8 13–35 12–290 607 661 507 M 10 28–60 16–470 607 661 508 M 10 28–60 16–47Recommended tightening torque: fatigue limit at stated screw dia., quality category 8.8Maximum tightening torque: peak value with larger screw dia. – fatigue limit not stated.


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 55No-loadspeed(rpm)DirectionofrotationModelseries(W)Air consumptionunderload (l/s)(cfm)Weight(kg)Squaretoolholder= externalsquareQRC = quickreleasechuckConnectingthreadHoseinnerdiameter(mm)CommentsComes complete with3800 R/L 400 8 1.5 3/8" square G 1/4" 10 Hose nipple G 1/4"17Auxiliary handle3800 R/L 400 8 1.5 7/16" QRC G 1/4" 10Hanging hookScrewdriver173800 R/L 400 8 1.5 3/8" square G 1/4" 10173800 R/L 400 8 1.5 7/16" QRC G 1/4" 101740004000R/LR/L3003008178113/8" square1/4" QRCG 1/4"G 1/4"66Torque can beset from outsideon impulsemechanism174500 R/L 300 9 1 3/8" square G 1/4" 10194500 R/L 300 9 1 1/4" QRC G 1/4" 1019Hose nippleAllen keyHanging hook47004700R/LR/L3003001123.2111.31.31/2" square7/16" QRCG 1/4"G 1/4"1010Torque can beset from outsideon impulsemechanism23.2Hose nippleAllen keyHanging hookYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


56 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryImpact wrenches High speed <strong>for</strong> fast, efficient working Outstanding power andlow weight Robust impact wrench withlong lifetime Simply designed, powerful dual hammermechanism made ofhigh-alloyed materials Impact <strong>for</strong>ce can be controlled viathrottle valveFor screwsfrom M 12 to M 30Impact wrench torquein 3 stagesPart numberScrew dia.Quality category8.8Recommendedtighteningtorqueat 6.3 bar(Nm)0 607 450 614 M14 50–150Impact wrench torquein 3 stages0 607 450 615 M 18 150–3500 607 450 618 M 18 150–300Impact wrench torquein 3 stages0 607 450 616 M27 300–9000 607 450 619 M27 300–850Recommended tightening torque: fatigue limit at stated screw dia., quality category 8.8Maximum tightening torque: peak value with larger screw dia. – fatigue limit not stated.


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 57Max.tighteningtorque(Nm)No-loadspeed(rpm)DirectionofrotationAir consumptionunderload (l/s)(cfm)Weight(kg)Squaretoolholder= externalsquareConnectingthreadHoseinnerdiameter(mm)CommentsComes complete with200 10000 R/L 6 1.3 3/8" square 1/4" NPT 10 Torque can be12.7set in righthandrotationHanging hookHose nipple550 7000 R/L 9 2.3 1/2" square 1/4" NPT 10 Torque can be19set in righthandrotationHanging hookHose nipple500 7000 R/L 9 2.6 1/2" square 1/4" NPT 10 Torque can be19 + ext. spindleset in righthandrotationHanging hookHose nipple1200 4600 R/L 12 5 3/4" square 3/8" NPT 13 Torque can be25.4set in righthandrotationHanging hookHose nipple1150 4500 R/L 12 5.9 3/4" square 3/8" NPT 13 Torque can be25.4 + ext. spindleset in righthandrotationHanging hookHose nippleYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


58 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryTappers and lockover wrenches One-handed left/right operation Long lifetime Outstanding power <strong>for</strong> any application Tightening torque can be controlledFor threadfrom M 5 to M 12Part numberThreadand studbolt dia.(mm)Tighteningtorque(Nm)Tappers without clutch 0 607 461 410 up to 8 up to 180 607 461 411 up to 10 up to 260 607 461 412 up to 8 up to 180 607 461 413 up to 10 up to 26Tappers with lockover clutchwithout chuck0 607 453 421 up to 5 1.2-5.50 607 453 422 up to 5 1.2-4.5Centre grip screwdrivers withpushbutton start0 607 461 407 up to 12 8.5-26


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 59No-loadspeed(rpm)Directionof rotationModelseries(W)Air consumptionunderload(l/s)/(cfm)Weight(kg)Hex toolholder= internalhexagonQRC = quickreleasechuckConnectingthreadHoseinnerdiameter(mm)CommentsComes complete with560400R/LR/L4004001225.41225.41.41.47/16" QRC7/16" QRCG 1/4"G 1/4"1010Direct drivewithout chuckCan be <strong>use</strong>d <strong>for</strong>thread-cuttingin feedthroughholes and as adirect screwdriverHose nipple G 1/4"SilencerAuxiliary handle dia.46 mm560400R/LR/L4004001225.41225.41.41.47/16" QRC7/16" QRCG 1/4"G 1/4"1010Direct drivewith pendulumchuck Canbe <strong>use</strong>d <strong>for</strong>thread-cuttingin feedthroughholes and as adirect screwdriver950 R/L 180 4.7 1.2 1/4" hex G 1/4" 6 Can be <strong>use</strong>d <strong>for</strong>10thread-cuttingin blind holes1500 R/L 180 4.7 1 1/4" hex G 1/4" 6and as a stud10bolt tightenerHose nipple G 1/4"SilencerAuxiliary handle dia.46 mmPendulum chuckLocking hookSilencerGuide sleeveHose nipple G 1/4"400 R/L 400 10.221.61.4 7/16" QRC G 1/4" 10 With clutchwithout chuckCan be <strong>use</strong>d <strong>for</strong>thread-cuttingin blind holesand as a studbolt tightenerLocking hook Hose nippleG 1/4"SilencerAuxiliary handle dia.46 mmYour specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


60 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryScrewdriving and maintenance controllerPMC10The PMC10 controls and documents the following:- the screwdriving process- the system pressure- the compliance with maintenance intervalsThe screwdriving and maintenancecontroller PMC10 optimisesyour processes and ensures yourquality. It there<strong>for</strong>e offers you thepossibility of tracing your screwdrivingresults. Incorrectly drivenscrews will not be a problem <strong>for</strong>you in future.The enhanced possibility of settingthe minimum flow pressureand the screwdriving duration preventscrews eating into the threadand prevent wrong screws. ThePMC10 detects these immediately.If the pressure is too low, thescrewdriver is automaticallyblocked.Moreover, with the PMC10 youcan define in advance the numberof screws to be driven per workpiece,which makes it impossible<strong>for</strong> screws to be <strong>for</strong>gotten about.Screwdriving and maintenance controllerPMC10Article number 0 607 958 990 0 607 958 991Rated voltage V 230 115Frequency Hz 50 60Hose inner diameter mm 10 10in 3/8 3/8Rated pressure bar 6.3 6.3psi 91 91Weight (EPTA 2001) kg 8.0 8.0lbs 17.6 17.6Protection category IP 54 IP 54Another enhanced function enablesyou to also define a maintenanceinterval <strong>for</strong> conductingpreventive maintenance. Thanks tothe traceability andclarity of the OK and Not OKcases, you always know theca<strong>use</strong> of an error.The screwdriving and maintenancecontroller PMC10 can be <strong>use</strong>d <strong>for</strong>all Bosch Shut-off Wrencheswith lever or pushbutton start,and <strong>for</strong> our impact wrenches andimpulse drivers.


Accessories <strong>for</strong> screwdriversAir Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 61Part numberFor model series(W)CapacitymmAuxiliary handle sleeve – <strong>for</strong> straight screwdrivers 3 600 499 001 120 –Auxiliary handle – standard version Chuck capacity 46 mm 3 602 025 009 400 46Auxiliary handle – <strong>for</strong> straight screwdrivers 3 607 031 352 120 –3 607 031 351 180 –Hanging hook <strong>for</strong> angle drivers 3 601 310 016 180 333 601 310 000 370 38Hanging hook with support option <strong>for</strong> pistol-grip and angle drivers 3 604 720 006 400 48 – 51Exhaust air hose set centralised 3 600 712 008 20 –centralised 3 607 000 064 120/180 –Exhaust air set, decentralised, straight version 3 607 000 083 120/180 –Exhaust air hose centralised, straight version 3 607 000 027 370/400 –centralised, <strong>for</strong> pistol-grip screwdrivers 3 607 000 011 400 –Exhaust air set, decentralised, straight version 3 607 030 024 400 –Clutch housing <strong>for</strong> screw supply 3 605 125 058 1203 605 125 057 180Clutch spring (white) 0.5 - 2 Nm 3 604 618 003 120/180Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


62 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryPart numberFor model series(W)Guide sleeve 3 600 329 000 400CapacitymmScrew cap 3 600 508 014 400Spring 3 604 615 000 400Union nut 3 603 313 002 400Screw head <strong>for</strong> 180 W angle drivers 0 607 453 631 1801/4" quick-release chuckOffset screw head 1/4" square 0 607 453 617 180/370DWAS 161/4" internal hexagon 0 607 453 618 180/370DWAS 163/8" square 0 607 453 620 180/370DWAS 161/4" quick-release chuck 0 607 453 630 180/370DWAS 16Protective cap <strong>for</strong> angle screw head 180 W 3 605 500 171<strong>for</strong> angle screw head 370 W 3 605 500 175Protective cap <strong>for</strong> all 1/4" quick-release chucks 3 605 500 172Accessories <strong>for</strong> tappersPart numberFor model series(W)CommentsTwin-jaw chuck (jointed) M 5 – M 12 3 608 573 000 <strong>for</strong> thread-cuttingwith 7/16" hex shank arbourThread chuck (fi x e d ) with 7/16" hex shank arbour 3 608 502 000 appropriate <strong>for</strong> tappers:M 5, M 6, M 8,1/4" shankrequired countersink at tapper a (mm) b (mm)4.95 6.35.55 7.3ba


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 63Accessories <strong>for</strong> 20-watt screwdriversTools with 3 mm hex shank arbour manufactured to DIN 3126Integrated version <strong>for</strong> usage with and without suctionSlotted screw3 mm bits <strong>for</strong> 20-watt screwdrivers 3 608 520 001 0.5 x 3 mm3 608 520 002 0.6 x 4 mm3 608 520 003 0.8 x 5 mmPart number Size Cross head type Design Shank lengthwithout drive(mm)Cross-head screw3 mm bits <strong>for</strong> 20-watt screwdrivers 3 608 520 004 0 (2.8 mm) Phillips3 608 520 005 1 (4.5 mm) Phillips3 608 520 006 0 (2.8 mm) Pozidrive3 608 520 007 1 (4.5 mm) PozidriveTORX3 mm bits <strong>for</strong> 20-watt screwdrivers 3 609 202 738 T 53 609 202 739 T 63 609 202 740 T 73 609 202 741 T 83 609 202 742 T 93 609 202 743 T 10Adapter 3 mm to 1/4" with QRC 3 609 202 751Blank <strong>for</strong> productionof the guide sleeve3 608 723 001Part numberFor model series(W)Storage valve 1 609 202 845 20CommentsSorting plates <strong>for</strong> screw/bolt size M 1.6/M 2 3 609 202 826 20M 2.5 3 609 202 827 20M 3/M 4 3 609 202 828 20Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


64 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryPressure query <strong>for</strong> shut-off wrenchesPart numberFor modelseries (W)Tool numberPressure query Centre grip screwdrivers 3 609 202 745 180 0 607 453 4290 607 453 4300 607 453 4310 607 453 4320 607 453 4330 607 453 4390 607 453 4400 607 453 4410 607 453 4420 607 453 4433 609 202 791 400 0 607 461 4030 607 461 4040 607 461 4093 609 202 746 400 0 607 461 4050 607 461 4060 607 461 408Centre grip impulse drivers 3 609 202 745 300 0 607 661 5090 607 661 5100 607 661 5050 607 661 5060 607 661 5070 607 661 508Angle drivers 3 609 202 A08 550 0 607 452 6030 607 452 6040 607 452 6050 607 452 606


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 65Dimensional drawingsStraight screwdriversDimensions in mmPart number0 607 459 2030 607 459 2040 607 459 2050 607 454 006Ø15,5 Ø 1/4" SWF85 35Ø 29256*60,56,5R1/4 "Ø 340 607 454 0070 607 454 228*0 607 454 2290 607 454 2300 607 454 23185 202410 607 454 2320 607 454 2340 607 454 235Ø 290 607 454 2360 607 454 2370 607 454 2380 607 454 239*0 607 453 0090 607 453 010Ø 30SW 271/4"SWF~26284 60,5R 1/4"Ø 300 607 453 229*0 607 453 2300 607 453 2310 607 453 2320 607 453 233*0 607 453 234*~248**0 607 453 235*0 607 453 236*0 607 453 2370 607 453 2380 607 453 2390 607 453 2400 607 453 2410 607 453 2420 607 461 0010 607 461 2010 607 461 2020 607 461 2030 607 461 2040 607 461 2050 607 461 2060 607 461 2070 607 461 2080 607 461 209


66 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryDimensional drawingsCentre grip screwdrivers and tappersDimensions in mmPart number0 607 453 4210 607 453 4220 607 453 429*0 607 453 430*0 607 453 4310 607 453 432Ø 30 30Ø 30Ø 27 Ø 2719,3103,884,8205,4 *84,8Ø 30220,8169,2172,70 607 453 4330 607 453 434*0 607 453 435*0 607 453 4360 607 453 4370 607 453 4380 607 453 439*0 607 453 440*0 607 453 441*0 607 453 442*0 607 453 443*0 607 461 4010 607 461 4020 607 461 4030 607 461 4040 607 461 4050 607 461 4060 607 461 407*0 607 461 408*0 607 461 409*0 607 461 4100 607 461 4110 607 461 4120 607 461 413


Dimensional drawingsAngle shut-off wrenchesAir Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 67Dimensions in mmPart number0 607 453 6210 607 453 622152~ 32760,5R 1/4"0 607 453 6230 607 453 6240 607 453 62530Ø34Ø 340 607 453 62625,50 607 451 6000 607 451 601*0 607 451 6040 607 451 6020 607 451 603*0 607 451 6050 607 451 6060 607 451 607*


68 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryDimensional drawingsAngle shut-off wrenchesDimensions in mmPart number0 607 461 6000 607 461 6020 607 461 604*0 607 461 605*0 607 452 6030 607 452 6040 607 452 6050 607 457 6000 607 457 6010 607 457 6025336635 1466Ø20Ø411/2"


Air Tools <strong>for</strong> Industry | Screwdrivers, tappers, measuring devices | 69Dimensional drawingsImpulse driversDimensions in mmPart number0 607 661 1010 607 661 102*0 607 661 1030 607 661 104*314*0 607 661 5050 607 661 5063/8"59221760 607 661 5090 607 661 5101031940 607 661 5070 607 661 5083/8"2279196103


70 | Screwdrivers, tappers, measuring devices | Air Tools <strong>for</strong> IndustryDimensional drawingsImpact wrenchesDimensions in mmPart number0 607 450 6140 607 450 6150 607 450 6180 607 450 6160 607 450 619The specified dimensions are not binding.


Accessories


72 | Accessories | Air Tools <strong>for</strong> IndustrySpring pull and hose pull balancers Robust metal safety hangerincluding spring hook Bowden cable with high-qualitydistributor valve and safetycoupling <strong>for</strong> uni<strong>for</strong>m pulling outbehaviour Spring fracture safety device<strong>for</strong> balancers with a load greaterthan 3 kg Cable change possible withoutdisassembly of the spring drum Easy change of the weightclass due to modular structureFor loads of 0.3 kg to 17 kgPart numberBalancer 0 607 950 920Balancer 0 607 950 9210 607 950 9220 607 950 9230 607 950 9310 607 950 937Balancer 0 607 950 9240 607 950 9250 607 950 926Balancer 0 607 950 9270 607 950 928Hose pull bal 0 607 950 9380 607 950 9390 607 950 940


Air Tools <strong>for</strong> Industry | Accessories | 73Min. load (kg) Max. load (kg) Max. stroke(mm)Weight (kg)Comments0.3 1.2 1200 0.5 Retractor with adjustable load bearing range0.6 1 2000 0.7 Retractor with adjustable load bearing range1 2 2000 0.72 3 2000 0.80.5 2 2000 0.7 Retractor with adjustable load bearing range and lock1.5 3 2000 0.83 5 2000 3 Retractor with adjustable load bearing range6 8 2000 3.28 10 2000 3.49 14 2000 3.4 Balancer with adjustable load bearing range13 17 2000 3.60.41.21.22.28008001.21.2Retractor with adjustable load bearing range; Balancer equipped with quick-fasteningcoupling 1 609 233 009The Bowden cable normally <strong>use</strong>d does not feature on these balancers and is replaced withthe air supply hose.Hose diameter 5 mm2.2 3 800 1.2Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


74 | Accessories | Air Tools <strong>for</strong> IndustryQuick-fastening couplingsAccessories part number1 609 233 008Air tool1 609 233 0091 609 233 0101 609 233 011Coupling body with hose clip1 609 233 012Hose1 609 233 0131 609 233 0141 609 233 0151 609 233 0161 609 233 034Air tool1 609 233 0351 609 233 036Nipple with outer thread1 609 233 0371 609 233 038Hose1 609 233 0391 609 233 0401 609 233 0171 609 233 018Hose1 609 233 019Coupling body with outer thread1 609 233 0201 609 233 021Pipe connection1 609 233 022*Couplings with different air admission cannot be coupled to each other.


Air Tools <strong>for</strong> Industry | Accessories | 75Air admission (l/s) at 6 bar and0.5 bar pressure loss*Hose connection dia. (mm) (inches) Thread connection33 6 1/4" –69.933 8 5/16" –69.933 10 3/8" –69.933 13 1/2"69.966.5 6 5/16" –140.966.5 10 3/8" –140.966.5 13 1/2" –140.966.5 16 5/8" –140.966.5 19 3/4" –140.933 – – G 1/8"69.933 – – G 1/4"69.933 – – G 3/8"69.933 – – G 1/2"69.966.5 – – G 1/4"140.966.5 – – G 3/8"140.966.5 – – G 1/2"140.933 – – G 1/4"69.933 – – G 3/8"69.933 – – G 1/2"69.966.5 – – G 3/8"140.966.5 – – G 1/2"140.966.5 – – G 3/4"140.9Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


76 | Accessories | Air Tools <strong>for</strong> IndustryQuick-fastening couplingsAccessories part number1 609 233 0241 609 233 025HoseNipple with hose clip1 609 233 0261 609 233 027Hose1 609 233 0281 609 233 0291 609 233 0301 609 233 0311 609 233 0321 609 233 033*Couplings with different air admission cannot be coupled to each other.


Air Tools <strong>for</strong> Industry | Accessories | 77Air admission (l/s) at 6 bar and0.5 bar pressure loss*Hose connection dia. (mm) (inches) Thread connection33 6 1/4" –69.933 8 5/16" –69.933 10 3/8" –69.933 13 1/2" –69.966.5 6 1/4" –140.966.5 8 5/16" –140.966.5 10 3/8"140.966.5 13 1/2" –140.966.5 16 5/8"140.966.5 19 3/4"140.9Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


78 | Accessories | Air Tools <strong>for</strong> IndustryDimensional drawingsBalancersDimensions in mmacbd+ cable pullfewith cablepulla b c d e fPart number70 67 33 100 215 1200 0 607 950 920– 58.5 37 120 310 2000 0 607 950 921– 58.5 37 120 310 2000 0 607 950 922– 58.5 37 120 310 2000 0 607 950 923168 77 48 175 440 2000 0 607 950 924168 77 48 175 440 2000 0 607 950 925168 77 48 175 440 2000 0 607 950 926188 130 – 180 400 2000 0 607 950 927188 130 – 180 400 2000 0 607 950 928– 63.5 42 120 310 2000 0 607 950 931– 63.5 42 120 310 2000 0 607 950 937Dimensional drawingsHose pull balancersDimensions in mmPart numberSW 13 SW 13Aaa b c d e140 81 141 – 800 0 607 950 938140 81 141 440 800 0 607 950 939140 81 141 440 800 0 607 950 940G1/4"DdEeCcBb48115FThe specified dimensions are not binding.


Motors


80 | Motors | Air Tools <strong>for</strong> IndustryMotors Safe, versatile, extremely resilient <strong>Reliable</strong> in continuous <strong>use</strong> No sparks are <strong>for</strong>med in the motor No burn-out CLEAN technologyFrom 100 to 370 watts Part number Choketorque(Nm)Noloadspeed(rpm)Motor 100/120 watts 0 607 954 306 2.0 18500 607 954 307 0.9 41000 607 954 304 2.1 22000 607 954 305 1.0 4900Motor 180 watts 0 607 953 335 6.5 6200 607 953 336 4.5 10000 607 953 337 3.0 16000 607 953 338 1.5 28000 607 953 340 1.0 38000 607 953 346 4.5 10000 607 953 348 1.5 28000 607 953 331 7.7 7400 607 953 332 4.7 11900 607 953 333 3.2 18750 607 953 334 1.6 33000 607 953 339 1.1 4500


Air Tools <strong>for</strong> Industry | Motors | 81Directionof rotationR = tothe rightL = tothe leftPoweroutput(W)Air consumptionunderload(l/s)/(cfm)Weight(kg)SpindledimensionsConnectingthreadHoseinnerdiameter(mm)OperatingcurveCommentsComes completewithR/LR/L1001005.010.65.010.60.370.323/8"-24 UNF-2A3/8"-24 UNF-2AG 1/8"G 1/8"666925873928Activation viaseparate valve,no valve built in. Max.axial load of motor shaftF AX= 250 N Max. radialR 120 4.5 0.37 3/8"-24 UNF-2A G 1/8" 6 66879load of motor shaftF RA= 10 N9.5R 120 4.5 0.32 3/8"-24 UNF-2A G 1/8" 6 715809.5R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 41437 Activation via11.6separate valve,no valve built in. Max.R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 43748axial load of motor shaft11.6F AX= 400 N Max. radialR/L 180 5.5 0.60 3/8"-24 UNF-2A G 1/8" 6 48382load of motor shaftF RA= 16 N11.6R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 4165511.6R/L 180 5.5 0.60 3/8"-24 UNF-2A G 1/8" 6 5586911.6R/L 180 5.5 0.68 Cyl. shaft dia. 10 h 6 G 1/8" 6 46075 Similar to Fig. on Page 7011.6Part no. 0 607 951 325R/L 180 5.5 0.60 Cyl. shaft dia. 10 h 6 G 1/8" 6 4174611.6R 180 5.0 0.68 3/8"-24 UNF-2A G 1/8" 6 8735410.6R 180 5.0 0.68 3/8"-24 UNF-2A G 1/8" 6 8954410.6R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 4140710.6R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 4384110.6R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 5352910.6Hose nippleG 1/8"Silencer G 1/4"Hose nippleG 1/8"Silencer G 1/4"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


82 | Motors | Air Tools <strong>for</strong> IndustryMotors Safe, versatile, extremely resilient <strong>Reliable</strong> in continuous <strong>use</strong> No sparks are <strong>for</strong>med in the motor No burn-out CLEAN technologyFrom 100 to 370 watts Part number Choketorque(Nm)Noloadspeed(rpm)Motor 300/340/370 watts 0 607 951 304 25.0 4900 607 951 305 15.0 7800 607 951 306 9.0 14000 607 951 307 4.5 27000 607 951 300 25 0 6000 607 951 301 15.0 9300 607 951 302 9.0 16200 607 951 303 4.5 33300 607 951 322 22.0 540Motor 340/370 watts 0 607 951 314 25.0 4900 607 951 315 15.0 7800 607 951 316 9.0 14000 607 951 311 25.0 6000 607 951 312 15.0 9300 607 951 313 9.0 1620


Air Tools <strong>for</strong> Industry | Motors | 83Directionof rotationR = tothe rightL = tothe leftPoweroutput(W)Air consumptionunderload(l/s)/(cfm)Weight(kg)Spindle dimensionsConnectingthreadHoseinnerdiameter(mm)OperatingcurveCommentsComes completewithR/LR/L34034010.522.210.522.20.900.903/8"-24 UNF-2A3/8"-24 UNF-2AG 1/8"G 1/8"88130695146107Activation viaseparate valve,no valve built in. Max.axial load of motor shaftF AX= 850 N Max. radialR/L 340 10.5 0.90 3/8"-24 UNF-2A G 1/8" 8 60628load of motor shaftF RA= 34 N22.2R/L 340 10.5 0.80 3/8"-24 UNF-2A G 1/8" 8 10238922.2R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 11443519.1R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 12066419.1R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 10846119.1R 370 9.0 0.80 3/8"-24 UNF-2A G 1/8" 8 12376219.1R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 105449 with underblow <strong>for</strong> better19.1start-up under loadR/L 340 10.5 0.87 3/8" G 1/8" 8 130695 Activation via22.2separate valve,no valve built in. Max.R/L 340 10.5 0.87 3/8" G 1/8" 8 146107axial load of motor shaft22.2F AX= 850 N Max. radialR/L 340 10.5 0.87 3/8" G 1/8" 8 60628load of motor shaftF RA= 34 N22.2R 370 9.0 0.87 3/8" G 1/8" 8 10238919.1R 370 9.0 0.87 3/8" G 1/8" 8 11443519.1R 370 9.0 0.87 3/8" G 1/8" 8 12066419.1Hose nippleG 1/8"Silencer G 3/8"Hose nippleG 1/8"Silencer G 3/8"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


84 | Motors | Air Tools <strong>for</strong> IndustryMotors Stirring or pumpingliquid media Rolling e.g. hoses Adjusting, lifting and loweringe.g. roller blinds Tensioning strapsFrom 340 to 740 watts Part number Choketorque(Nm)Noloadspeed(rpm)Motor 340 watts 0 607 951 325 25.0 4900 607 951 326 9.0 14000 607 951 318 25.0 490Motor 340 watts 0 607 951 323 25.0 490Motor 500/550 watts 0 607 952 303 28.0 6500 607 952 304 15.5 11500 607 952 305 6.5 27000 607 952 300 28.0 7600 607 952 301 15.5 13500 607 952 302 6.5 3000Motor 620/740 watts 0 607 957 301 36.0 6100 607 957 300 36.0 720


Air Tools <strong>for</strong> Industry | Motors | 85Directionof rotationR = tothe rightL = tothe leftPoweroutput(W)Air consumptionunderload(l/s)Weight(kg)Spindle dimensionsConnectingthreadHoseinnerdiameter(mm)OperatingcurveCommentsComes completewithR/L 340 10.522.20.90 Cyl. shaftdia. 12 j 6G 1/8" 8 140024 Activation via separatevalve, no valve built in.Max. axial load of motorR/L 340 10.5 0.90 Cyl. shaft G 1/8" 8 63039shaft FAX= 850 N Max.22.2dia. 12 j 6radial load of motor shaftR/L 340 10.5 0.90 Cyl. shaft dia. G 1/8" 8 133837F RA= 34 N22.210 h 6R/L 340 10.5 0.98 3/8" with G 1/8" 8 136982 Activation via separate22.2 Axial balancingvalve, no valve built in.Max. axial load of motor10 mm strokeshaft FAX= 850 N Max.radial load of motor shaftF RA= 34 NHose nippleG 1/8"Silencer G 3/8"Hose nippleG 1/8"Silencer G 3/8"R/LR/L50050013.528.613.528.61.401.401/2"-20 UNF-2A1/2"-20 UNF-2AG 1/4"G 1/4"101098637101085Activation via separatevalve, no valve built in.Ventilation of the directionof rotation not being<strong>use</strong>d. Max. axial load ofR/L 500 13.5 1.20 1/2"-20 UNF-2A G 1/4" 10 103255motor shaftF AX= 1250 N Max. radial28.6load of motor shaft F RAR 550 12.0 1.40 1/2"-20 UNF-2A G 1/4" 10 91348 = 50 N25.4R 550 12.0 1.40 1/2"-20 UNF-2A G 1/4" 10 9384125.4R 550 12.0 1.20 1/2"-20 UNF-2A G 1/4" 10 9627025.4R/L 620 17.5 1.32 1/2"-20 UNF-2A G 1/4" 10 71359 Activation via separate37.0valve, no valve built in.Max. axial load of motorR 740 16.0 1.32 1/2"-20 UNF-2A G 1/4" 10 66678shaft FAX= 1550 N Max.33.9radial load of motor shaftF RA= 62 NHose nippleG 1/4"Silencer G 1/2"Hose nippleG 1/4"Silencer G 1/2"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


86 | Motors | Air Tools <strong>for</strong> IndustryMotors Stirring or pumpingliquid media Rolling e.g. hoses Adjusting, lifting and loweringe.g. roller blinds Tensioning strapsFrom 340 to 740 watts Part number Choketorque(Nm)Noloadspeed(rpm)Motor 620/740 watts 0 607 957 308 90.0 2500 607 957 309 65.0 3400 607 957 310 36.0 6100 607 957 315 36.0 6100 607 957 314 170.0 1400 607 957 305 90.0 2900 607 957 306 65.0 4000 607 957 307 36.0 7200 607 957 317 160.0 120


Air Tools <strong>for</strong> Industry | Motors | 87Directionof rotationR = tothe rightL = tothe leftPoweroutput(W)Air consumptionunderload(l/s)Weight(kg)Spindle dimensionsConnectingthreadHoseinnerdiameter(mm)OperatingcurveCommentsComes completewithR/LR/L62062017.537.017.537.02.101.701/2"1/2"G 1/4"G 1/4"10104937551707Activation viaseparate valve,no valve built in. Max.axial load of motor shaftF AX= 1550 N Max. radialR/L 620 17.5 1.70 1/2" G 1/4" 10 73715load of motor shaft F RA= 62 N37.0R/L 620 17.5 1.70 Cyl. shaft G 1/4" 10 7603537.0dia. 12 j 6R 740 16.0 2.10 1/2" G 1/4" 10 5420933.9R 740 16.0 2.10 1/2" G 1/4" 10 7828933.9R 740 16.0 1.70 1/2" G 1/4" 10 8055733.9R 740 16.0 1.70 1/2" G 1/4" 10 6898833.9R/L 620 17.5 2.10 1/2" G 1/4" 1037.0Hose nippleG 1/4" SilencerG 1/2"Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


d88 | Motors | Air Tools <strong>for</strong> IndustryAccessories <strong>for</strong> motorsaPart numberFor motors inthe model seriesThreadDimensionsin mmMounting flange a b-dia. mm4 mm thick3 605 700 043 120 W M 26 x 1 Left 51 73 605 700 044 180 W M 30 x 1 Left 51 73 605 700 045 370 W/300 W M 35 x 1 Left 57 73 605 700 046 550 W/740 W M 45 x 1 Left 70 93 605 700 047 740 W M 50 x 1 Left 70 9Fitting the mounting flangeUnscrew the threaded ring with ahook spanner (left-hand thread!)and screw in the mounting flange.The motor can be bolted on to themounting flange at the clampingdevice with two screws.Axial balancing 3 607 030 0181/4" hex 1/4" QRCQuick-release chuck 3 608 577 0003/8"-24 UNF-2A 1/4" QRCCollet chuck3/8" thread.3 608 570 003Can only be <strong>use</strong>d withCan also be <strong>use</strong>d <strong>for</strong> drills 0 607 154 101separately ordered collet (e.3/8"-24 UNF-2Ag. dia. 6 mm 2 608 570 079)0 607 153 103 ... 106and locking nut0 607 153 520 ... 5253 603 342 001.Drill chuck, capacity 1 – 13 mmKeyed chuck <strong>for</strong> drill spindle thread 1/2"-20 UNF-2A 1 608 571 030Keyless chuck <strong>for</strong> drill spindle thread 1/2"-20 UNF-2A 1 608 572 024Keyed chuck <strong>for</strong> drill spindle thread 3/8"-24 UNF-2A 1 608 571 020Keyless chuck <strong>for</strong> drill spindle thread 3/8"-24 UNF-2A 1 608 572 067Your specialist retailer can provide you with in<strong>for</strong>mation on the complete range of quality accessories.


Air Tools <strong>for</strong> Industry | Motors | 89Motors, technical dataAir motorsin the 120 W model series,air connection 6 mminner diameter0 607 954 304120 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 2.1 Nm5.3 bar = 1.9 Nm4.3 bar = 1.5 Nm3.3 bar = 1.1 Nmq0 607 954 306120 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 2.0 Nm5.3 bar = 1.8 Nm4.3 bar = 1.4 Nm3.3 bar = 1.0 NmqOperating curves:M TorqueMPPMPPqPowerAir consumptionPat 6.3 bar5.3 bar4.3 bar3.3 bar0 607 954 305120 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 1.0 Nm5.3 bar = 0.9 Nm4.3 bar = 0.7 Nm3.3 bar = 0.5 Nm0 607 954 307120 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 0.9 Nm5.3 bar = 0.8 Nm4.3 bar = 0.6 Nm3.3 bar = 0.5 NmMqqMqqMPPMPP


90 | Motors | Air Tools <strong>for</strong> IndustryMotors, technical dataAir motorsin the 180 W model series,air connection 6 mminner diameter0 607 953 331180 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 7.7 Nm5.3 bar = 6.4 Nm4.3 bar = 5.2 Nm3.3 bar = 4.1 Nmq0 607 953 332180 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 4.7 Nm5.3 bar = 4.0 Nm4.3 bar = 3.5 Nm3.3 bar = 2.9 NmqqqOperating curves:M TorqueP Powerq Air consumptionMPPMPPat 6.3 bar5.3 bar4.3 bar3.3 bar0 607 953 333180 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 3.2 Nm5.3 bar = 2.6 Nm4.3 bar = 2.0 Nm3.3 bar = 1.6 Nm0 607 953 334180 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 1.6 Nm5.3 bar = 1.3 Nm4.3 bar = 1.1 Nm3.3 bar = 0.9 NmMqMqqqMPPMPP


Air Tools <strong>for</strong> Industry | Motors | 91Motors, technical dataAir motorsin the 180 W model series,air connection 6 mminner diameter0 607 953 335180 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 6.5 Nm5.3 bar = 5.5 Nm4.3 bar = 4.4 Nm3.3 bar = 3.6 Nmq0 607 953 3360 607 953 346180 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 4.5 Nm5.3 bar = 3.9 Nm4.3 bar = 3.2 Nm3.3 bar = 2.6 NmqqqOperating curves:M TorqueP Powerq Air consumptionMPPMPPat 6.3 bar5.3 bar4.3 bar3.3 bar0 607 953 337180 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 2.9 Nm5.3 bar = 2.3 Nm4.3 bar = 1.8 Nm3.3 bar = 1.4 Nm0 607 953 3380 607 953 348180 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 1.4 Nm5.3 bar = 1.2 Nm4.3 bar = 1.0 Nm3.3 bar = 0.8 NmMqMqqqPPMMPP


92 | Motors | Air Tools <strong>for</strong> IndustryMotors, technical dataAir motorsin the 180 W model series,air connection 6 mminner diameter0 607 953 339180 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 1.1 Nm5.3 bar = 0.9 Nm4.3 bar = 0.7 Nm3.3 bar = 0.5 Nmq0 607 953 340180 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 1.0 Nm5.3 bar = 0.9 Nm4.3 bar = 0.7 Nm3.3 bar = 0.5 NmqqqOperating curves:M TorqueP Powerq Air consumptionMPPMPPat 6.3 bar5.3 bar4.3 bar3.3 barAir motorsin the 370 W model series,air connection 8 mminner diameter0 607 951 3060 607 951 3160 607 951 326370 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 9.0 Nm5.3 bar = 7.5 Nm4.3 bar = 6.0 Nm3.3 bar = 4.5 Nmq0 607 951 307370 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 4.5 Nm5.3 bar = 3.5 Nm4.3 bar = 3.0 Nm3.3 bar = 2.0 NmqOperating curves:M TorqueP Powerq Air consumptionMPPMPPat 6.3 bar5.3 bar4.3 bar3.3 bar


Air Tools <strong>for</strong> Industry | Motors | 93Motors, technical dataAir motorsin the 370 W model series,air connection 10 mminner diameter0 607 951 3000 607 951 3110 607 951 322370 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 25.6 Nm5.3 bar = 20.5 Nm4.3 bar = 16.5 Nm3.3 bar = 12.5 Nmq0 607 951 3010 607 951 312370 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 15.0 Nm5.3 bar = 12.5 Nm4.3 bar = 10.0 Nm3.3 bar = 7.5 NmqOperating curves:M TorqueP Powerq Air consumptionMPPMPPat 6.3 bar5.3 bar4.3 bar3.3 bar0 607 951 3020 607 951 313370 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 9.0 Nm5.3 bar = 7.5 Nm4.3 bar = 6.0 Nm3.3 bar = 4.5 Nm0 607 951 303370 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 4.5 Nm5.3 bar = 3.5 Nm4.3 bar = 3.0 Nm3.3 bar = 2.0 NmMqMqqqMPPMPP0 607 951 3040 607 951 3140 607 951 3180 607 951 3230 607 951 325M370 W series, R/LChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 25.0 Nm5.3 bar = 20.5 Nm4.3 bar = 16.5 Nm3.3 bar = 12.5 Nmq0 607 951 3050 607 951 315370 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 15.0 Nm5.3 bar = 12.5 Nm4.3 bar = 10.0 Nm3.3 bar = 7.5 NmqMPMPPP


94 | Motors | Air Tools <strong>for</strong> IndustryMotors, technical dataAir motorsin the 550 W model series,air connection 10 mminner diameter0 607 952 300550 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 28.0 Nm5.3 bar = 23.6 Nm4.3 bar = 18.5 Nm3.3 bar = 14.0 Nmq0 607 952 301550 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 15.5 Nm5.3 bar = 13.0 Nm4.3 bar = 10.0 Nm3.3 bar = 7.5 NmqOperating curves:M TorqueMPPMPPPqPowerAir consumptionat 6.3 bar5.3 bar4.3 bar3.3 bar0 607 952 302550 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 6.5 Nm5.3 bar = 5.0 Nm4.3 bar = 4.0 Nm3.3 bar = 3.0 Nm0 607 952 303550 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 28.0 Nm5.3 bar = 23.6 Nm4.3 bar = 18.5 Nm3.3 bar = 14.0 NmMqqMqqMPPMPP0 607 952 304550 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 15.5 Nm5.3 bar = 13.0 Nm4.3 bar = 10.0 Nm3.3 bar = 7.5 Nm0 607 952 305550 W seriesR/LChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 6.5 Nm5.3 bar = 5.0 Nm4.3 bar = 4.0 Nm3.3 bar = 3.0 NmMqqMqqMPPMPP


Air Tools <strong>for</strong> Industry | Motors | 95Motors, technical dataAir motorsin the 740 W model series,air connection 10 mminner diameter0 607 957 3000 607 957 307740 W seriesRMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 36.0 Nm5.3 bar = 30.0 Nm4.3 bar = 24.0 Nm3.3 bar = 18.0 Nmq0 607 957 3010 607 957 3100 607 957 3150 607 957 317740 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 36.0 Nm5.3 bar = 30.0 Nm4.3 bar = 24.0 Nm3.3 bar = 18.0 NmqOperating curves:M TorqueP Powerq Air consumptionMPPMPat 6.3 bar5.3 bar4.3 bar3.3 barP0 607 957 305740 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 90.0 Nm5.3 bar = 74.5 Nm4.3 bar = 60.8 Nm3.3 bar = 45.0 Nm0 607 957 306740 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 65.0 Nm5.3 bar = 54.8 Nm4.3 bar = 43.5 Nm3.3 bar = 32.5 NmMqqMqqMPMPPP


96 | Motors | Air Tools <strong>for</strong> IndustryMotors, technical dataAir motorsin the 740 W model series,air connection 10 mminner diameter0 607 957 308740 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 90.0 Nm5.3 bar = 74.5 Nm4.3 bar = 60.0 Nm3.3 bar = 45.8 Nmq0 607 957 309740 W seriesR/LMChoke torque in "soft"screwdriving application(720° tighteningangle) atq6.3 bar = 65.0 Nm5.3 bar = 54.8 Nm4.3 bar = 43.5 Nm3.3 bar = 32.5 NmqOperating curves:M TorqueP Powerq Air consumptionat 6.3 bar5.3 bar4.3 bar3.3 barMPPMPP0 607 957 314740 W seriesRChoke torque in "soft"screwdriving application(720° tighteningangle) at6.3 bar = 170 Nm5.3 bar = 148 Nm4.3 bar = 120 Nm3.3 bar = 90 NmMqqMPP


Air Tools <strong>for</strong> Industry | Motors | 97Dimensional drawingsMotorsDimensions in mmExhaust air G 1/4"Part number0 607 954 3060 607 954 3070 607 954 304*0 607 954 305*Exhaust air G 1/8"0 607 953 3350 607 953 3360 607 953 3370 607 953 3380 607 953 3400 607 953 3460 607 953 3480 607 953 3310 607 953 3320 607 953 3330 607 953 3340 607 953 339Exhaust air G 3/8"0 607 951 304*0 607 951 305*0 607 951 3060 607 951 3070 607 951 300*0 607 951 301*0 607 951 3020 607 951 3030 607 951 322*0 607 951 3140 607 951 3150 607 951 31679Exhaust air G 3/8"3/8"3/8"15Ø381780 607 951 3110 607 951 3120 607 951 313G1/8" R17L G1/8"8"Purely right-hand rotators do not feature the "L" connection


98 | Motors | Air Tools <strong>for</strong> IndustryDimensional drawingsMotorsDimensions in mmPart number0 607 951 325*0 607 951 3260 607 951 318*0 607 951 323Stroke 10 mmExhaust air G 1/2"0 607 952 3030 607 952 3040 607 952 305*0 607 952 3000 607 952 3010 607 952 302*0 607 957 3010 607 957 300Exhaust air G1/2"Exhaust air G 1/2"0 607 957 3080 607 957 309*0 607 957 310*0 607 957 315*0 607 957 3140 607 957 3050 607 957 306*0 607 957 307*0 607 957 317Purely right-hand rotators do not feature the "L" connectionThe stated dimensions are not binding.


Air technologyA guide <strong>for</strong> the <strong>use</strong>r


100 | Air technology | Air Tools <strong>for</strong> IndustryAir technology<strong>use</strong>d correctlyAir tools are an integral part of the production tool range from Bosch. We want to pass this know-howon to you. This guide there<strong>for</strong>e deals with the basic features of compressed air as a drive medium<strong>for</strong> air tools. It discusses the structure of the motor, the maintenance, the piping system with simplerough calculations and possible operating errors.Air intakeRotorRotating pistonsAir outletStator


Air Tools <strong>for</strong> Industry | Air technology | 101The driving <strong>for</strong>ceThe air motorThe individual tools are designeddifferently depending on the intendedrange of applications;the drive motor and its structureare, however, in principle alwaysthe same – apart from the differentsizes.Due to its high power at smalldimensions, the slide-valve motoror rotating piston air motor is bestsuited to handheld air tools. It isdriven by means of the expansionof compressed air, enabling it toper<strong>for</strong>m mechanical work.Essentially, the rotating pistonair motor consists of the stator,the rotor that holds the rotatingpistons in longitudinal slots, andthe sealing plates that close offthe stator on both ends, and therotor bearing.The eccentric arrangement of therotor in relation to the stator createsa sickle-shaped work chamberthat is divided into individualchambers by the rotating pistons.These chambers are sealedagainst one another, as their owncentrifugal <strong>for</strong>ce means that therotating pistons press against theinner wall of the stator when theyare running. The compressed airflowing through the inlet channelpresses on the chambers andmakes the rotor turn. The air inletand outlet are arranged dependingon the desired direction of rotation.As a rule, in order to achievethe right working speed in eachcase, there are planetary gears infront of the motor.The following typical featuresmake the air motor the ideal driveelement <strong>for</strong> all different kinds ofapplication ranges: The air motor has constantlyfavourable torque behaviour<strong>for</strong> different applications. Withincreasing load and decreasingspeed, the torque rises to amaximum at standstill (Fig. 1)– this is utilised, <strong>for</strong> example,in screwdrivers. It is possible to operate themotor until standstill, whichrules out the possibility offailure due to overload. The standstill torque is infinitelyadjustable by adjusting thepressure of the compressed airbeing supplied (pressure controller).The speed is infinitelyadjustable by adjusting theflow rate (throttle valve). Small dimensions and a lowweight allow <strong>for</strong> fatigue-freeworking and a versatile range ofapplications. The robust, uncomplicateddesign guaranteeslong running time and low susceptanceto failure. Another advantage is the lackof susceptance to externalinfluences such as dust, moisture,etc. Air tools offer a high level ofoperational safety beca<strong>use</strong>the drive medium (air) is safeand – due to the lack of spark<strong>for</strong>mation – cannot trigger anexplosion (observe the specialregulations <strong>for</strong> working in explosion-hazardousareas).Since the expanding compressedair cools the tool, the machinedoes not overheat. Using the tools in wet anddamp areas is not a problem. Easy maintenance andrepair. The air pressure should notfall below 6.3 bar at the toolinlet (flow pressure) in orderto ensure full power output atthe work spindle.Characteristic curves of anair motorStarting torqueM maxChoke torquePower PP max=n 02MPSpeed n n 0Torque MFig. 1 Characteristic curves of anair motor


102 | Air technology | Air Tools <strong>for</strong> IndustryFor optimum lifetimeThe maintenance unitDespite various measures (drainagesystems etc. after the compressor),it cannot be avoided that thecompressed air cools down furtherthe longer the pipes are and,there<strong>for</strong>e, release water again.Scale and rust can also occur –especially on older pipes. However,these constituents are separatedif a compressed-air filter is installedshortly be<strong>for</strong>e the tool.A pneumatic oiler should certainlybe installed downstream of thefilter, in order to mix an oil mistwith the throughflowing compressedair. This oil is required<strong>for</strong> lubrication of the air motor,especially in continuous operation.Maintenance units should be connectedas close as possible tothe tool. Their size must correspondto the air throughput atthe supply point.If a certain operating pressure isdesired or pressure fluctuationsfrom the supply lines are to becompensated, a pressure controllerwith manometer can be fittedin the maintenance unit betweenthe filter and lubricator (Fig. 2).To achieve the longest possiblelifetime of tools, the compressedair must be prepared by means ofa maintenance unit. More detailscan be found in the operatinginstructions <strong>for</strong> air tools.The clean solution<strong>for</strong> air screwdriversBosch has developed a newgeneration of air tools: the CLEANseries. CLEAN stands <strong>for</strong> consumptionoptimised, lubricationfree, ergonomic, air tool and noisereduction.The advantages: Up to 30% less air consumptionthan conventional airtools. This reduces energycosts and protectsthe environment. The tools are driven with oilfreecompressed air – but alsowork with air containing oil.CLEANconsumption optimisedlubrication freeergonomicair toolnoise reduction No soiling of workpieces,the workplace stays clean. The CLEAN screwdrivers areconsiderably quieter thanother air screwdrivers.Oil <strong>for</strong> the maintenance unitor direct lubrication:Motor oil SAE 20 or SAE 10.Fig. 2 Maintenance unit


Air Tools <strong>for</strong> Industry | Air technology | 103First link in the chainThe compressed-air systemAlthough Bosch does not manufactureany compressed-air systems, weshould still discuss the basic structureof this kind of system (pleaseobtain more detailed in<strong>for</strong>mationfrom the compressor manufacturer).CompressorThe following four types of compressorare usually <strong>use</strong>d: Piston compressor.Depending on the pressurerange, there are one-stage ortwo-stage piston compressors,e.g. one-stage <strong>for</strong> a final pressureof up to approx. 10 bar,two-stage <strong>for</strong> a final pressureof up to approx. 17 bar. Rotation compressor Screw-type compressor Turbo compressorPressure tank controlThe compressed air conveyed bythe compressor is stored in a pressuretank (air chamber), which alsoserves as a buffer to compensatepressure fluctuations. In this way,brief consumption peaks are coveredwithout the operating pressurein the pipe fluctuating or droppingtoo severely. The air requirementwhen the consumption peaks arepresent should not exceed the deliveryquantities of the compressor<strong>for</strong> a lengthy period of time.The pressure in the tank is controlledby way of the fact that thecompressor is switched off when amaximum pressure (e.g. 12 bar) isreached and is switched on whena pressure falls to a minimum value(e.g. 8 bar). During this time span,the pressure tank and the feed linesact as a reservoir <strong>for</strong> the tools.Idle controlIn the case of medium to largepiston compressors, this usuallytakes place by opening andclosing sliders or valves. Thisprevents continuous deactivationand activation of the electricmotor and the associated highstarting current.Bypass on-off controlThe bypass on-off control on smallto medium-sized compressor systemsis per<strong>for</strong>med by means of apressure monitor, which switchesthe electric motor on and off dependingon the tank pressure.The following rule of thumb applies:V 0.9 – 1 Q with bypass on-offcontrolV 0.4 Q with idle control;whereV = Chamber volume (m 3 )Q = Delivery quantity of thecompressor (m 3 /min).Additional pressure tanks are ofteninstalled at the end of the piping systemor be<strong>for</strong>e large-scale consumers,in order to compensate impact loads.Correct dimensioningThe piping systemThe following simple exampleshows how the load of compressorand pressure tank can be determineddepending on the consumer:Compressor:Delivery quantity 1000 l/min(35.3 cfm)Pressure tank:Volume 500 l (17.6 cf)Switching cycle between12 and 8 bar.At a final pressure of 12 bar, thecompressor switches off. Until thecompressor is switched on againat 8 bar, 12 bar – 8 bar = 4 bar andthus 500 x 4 = 2000 l (70.6 cf) isavailable to the consumer in thisrange, i.e. at air consumption of2000 l/min (70.6 cfm) a continuousoperating period of 1 minuteis possible or at air consumptionof 500 l/min (17.6 cfm) an operat-ing period of four minutes. Here, itmust be borne in mind that manytools, especially screwdrivers, areonly switched on <strong>for</strong> short periods.For example, if an impact wrenchwith an average air consumptionof 20 l/s (42.4 cfm) is <strong>use</strong>d fourtimes a minute and works <strong>for</strong>3 seconds per screw connection(3 x 4 seconds pure working timein one minute), it actually only


104 | Air technology | Air Tools <strong>for</strong> Industryrequires 20 x 3 x 4 = 240 l (8.5 cf)in this period.There<strong>for</strong>e, 2000 : 240 = 8.33 min.pass be<strong>for</strong>e the compressorswitches on again at 8 barnetwork pressure.As with the selection of the compressorand pressure tank, anyincrease in consumption that mayoccur later, e.g. due to productionextension, must also be taken intoaccount when setting up the supplynetwork.In practice, it is usually not possibleto prevent the compressedair cooling in the pipe. To ensurethat condensed water that occursin the process cannot flow backtowards the compressor, the pipesare laid at a slight incline of 2 – 3%in the direction of flow. Condensatetraps can then collect thewater at the lowest points of thepiping system. To also keep thecondensate away from the tappingpoints to a large extent, branchoffsare usually led upwards out ofthe main pipe (Fig. 4).The pipe or hose inner diameterhas a major influence on theper<strong>for</strong>mance of the air tools.Insufficiently dimensioned pipesDemand factor0.950.900.850.800.750.700.650.601 5 10 15Fig. 3 Demand factorincrease the flow resistances andresult in a corresponding drop inmachine power. The following factorsmust be taken into accountwhen selecting the pipe cross-sections(if possible, not under 3/4"<strong>for</strong> pipelines): Air quantity, pipe pressure,flow velocity, pressure losses. Length of the pipe.Number of tools Quantity and type of pipe fittingssuch as elbows, bends,T-pieces, constrictions, maintenanceunit, couplings, etc. Future increase inair requirement and possibleextension of the system.When determining and checkingthe pipe cross-section, take intoaccount that all tools are neverin <strong>use</strong> simultaneously. This is accounted<strong>for</strong> by multiplying withwhat is known as the demandfactor (Fig. 3).The pressure loss ca<strong>use</strong>d by theresistance in the fittings etc. isaccounted <strong>for</strong> by adding approx.30% to the actual pipe length.The pressure loss to distant partsof the system should not amountto more than 10% of the networkpressure, if possible. If pressurelosses of 1 bar or more occur,then the circumstances in thepiping system absolutely mustbe examined.Generally, closed circular pipelinesare <strong>use</strong>d in large pipingsystems beca<strong>use</strong> better supply ofthe active tapping points is guaranteedif the load is rising (Fig. 4).Closed circular pipeline2–3% inclinePressure tank be<strong>for</strong>elarge-scale consumerCompressorAftercoolerWater separatorAir chamberMaintenance unitLowest pointCondensate trapFig. 4 Diagram of a compressed-air system


Air Tools <strong>for</strong> Industry | Air technology | 105Rough calculation <strong>for</strong>pipe dimensioningCalculations using exact equationsare too extensive <strong>for</strong> tradesmen;besides, individual factorsare difficult or even impossible toacquire. To nevertheless give yousomething to go by, the diagram(Fig. 5) <strong>for</strong> determining the pipeinner diameter can be <strong>use</strong>d to per<strong>for</strong>ma short rough calculation.Example: the sum of the air consumptionvalues of six machinesresults in 36 l/s (76.3 cfm). Fig. 3provides a demand factor of 0.79<strong>for</strong> 6 machines; this results in36 x 0.79 = 28.5 l/s (60.4 cfm).With this value, you can calculatethe dimensions of the pipe by usingthe diagram (Fig. 5). Based onthe air quantity of approx. 28.5 l/s(60.4 cfm) decompressed air, thisresults in a pipe inner diameterof at least 1". A theoretical pipelength of 130 m (actual length100 m + 30% allowance <strong>for</strong> pressureloss at fittings, elbows, etc.) resultsin a pipe inner diameter of 1.5".If additional machines need to beconnected to this pipe, their airconsumption must be taken intoaccount in the calculation.An already available system canbe checked in the same way.Unlike calculation of the pipecross-sections, the compressorsize is determined by the inputfactor. The input factor expressesthe actual running time of thetool as a percentage. For systemsthat mainly have screwdriversconnected to them, this factor isin the range of approx. 5 to 15%;whereas <strong>for</strong> systems with grindersoperated in continuous <strong>use</strong> (e.g.fettling shops), a value of 30 to70% has to be expected. To determinethe required compressorsize as accurately as possible, it ishowever best to check the circumstanceson-site and then determinethe input factor, or consult acompressor manufacturer.Air quantity(l/s)Decompressedair56.5812.510 20 30 40 50 75 100 150 200 250 300 350 400 450 5001/2"(13 mm) 3/4"(19 mm)1"(25 mm)Pipe length (m)16.5253341.5505866.57583100110.51331 1/4"(32 mm)1 1/2"(38 mm)2"(50 mm)2 1/2"(65 mm)3"(80 mm)Fig. 5 Pipe dimensioning


106 | Air technology | Air Tools <strong>for</strong> IndustryMore dynamics due to speed controlFrom practicalexperience,<strong>for</strong> practicalapplication:frequent operatingerrors.Starting torqueM maxChoke torquePMThe speed control offers thefollowing advantages: High grinding per<strong>for</strong>mance Lower disc consumption Time-saving Reduced motor wear Lower noise levelP maxn 0Certain operating errors areusually the ca<strong>use</strong> of unsatisfactoryresults or faults.The following are frequenterrors: Incorrectly selected tools(machine too weak or toostrong <strong>for</strong> the intendedpurpose). Insufficient air quantity andinsufficient pressure or noconstant pressure directlybe<strong>for</strong>e the tool. Insufficient cross-sectionof the feed line. Missing maintenance devices,dirt, water and missingoil lead to premature failureof the machine due tofast wear and rust <strong>for</strong>mationin the motor. Knocked-out, blunt orunsuitable bits reduceefficiency.Speednwith speed controlwithout speed controln 0controlleduncontrolledPower PTorque MFig. 6 Characteristic curves with andwithout speed controlController weightThe sensitive speed controllerenables virtually constant workingspeed and, there<strong>for</strong>e, grinding inthe right range at a consistent circumferentialspeed. As the speedincreases, the controller weightsswivel outwards, causing thevalve body to the make the inflowcross-section smaller. If the speedis reduced, the <strong>for</strong>ce of the returnspring outweighs them, and thecross-section enlarges (Fig. 7).Valve bodyReturn springController weightFig. 7 Speed control


Air Tools <strong>for</strong> Industry | Air technology | 107Exhaust air guidance and sound-proofingThe advantages: Environmentally friendly beca<strong>use</strong>the exhaust air can be divertedthrough the exhaust airhose at any position into theatmosphere or into an exhaustair tank and optimum soundproofingis also achieved. In this way, exhaust air containingoil cannot contaminate anysensitive screwdriving parts,nor can it disperse chips orgrinding dust. The <strong>use</strong>r is not affected by thediverted compressed air. The exhaust air guidance improvesthe work conditions <strong>for</strong>the <strong>use</strong>r. The auxiliary silenceror a hose nipple with exhaustair hose can be replaced in avery short time.SilencerFig. 8 The silencer reduces the work noise to a minimumSupply air hoseSupply air hoseSilencerExhaust air hose(also acts assilencer)Fig. 9 The exhaust air hose protects the <strong>use</strong>r, the environment and the workpiece


Bosch Service QualityThe Bosch CD-ROM Service in<strong>for</strong>mation systemprovides in<strong>for</strong>mation on Bosch Power Tools over the last 25 years– including spare parts lists and exploded drawings and savesyou time and money in spare parts management.The Bosch Fax Serviceoffers direct, inexpensive access to important service documentssuch as spare parts lists, exploded drawings and <strong>for</strong>ms. In<strong>for</strong>mationcan be called up round the clock – even on Sundays andbank holidays.The Bosch Spare Parts Serviceguarantees, in 99% of all cases, that the spare part you require isin stock, ensuring you can quickly return to your work.The Bosch Recycling Serviceoffers environmental protection that anybody can actively takepart in.Bosch production tools, cordless tools and battery packs that arepast their lifetime are taken back at no charge via specialist retailersor directly and sent <strong>for</strong> recycling.Robert Bosch GmbHPower Tool DivisionMarketing, Sales Production ToolsP.O. Box 10 01 56D-70745 Leinfelden-Echterdingene-mail: ProductionTools@de.bosch.comwww.boschproductiontools.com1 619 DA0 117 (04.07)Printed in Federal Republic of Germany.Imprimé en République Fédéraled’Allemagne. Subject to technicalalterations. No liability is accepted<strong>for</strong> printing errors.

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