1981-87 CHEV PICK-UP - Vintage Air

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ENGINE COMPARTMENTBEFORE STARTING THE INSTALLATION, CHECK THE FUNCTIONOF THE VEHICLE (HORN, LIGHTS,ETC.) FOR PROPER OPERATIONS.STUDY THE INSTRUCTIONS, ILLUSTRATIONS, & DIAGRAMS.REMOVE THE FOLLOWINGDISCONNECT BATTERY.DRAIN RADIATOR, REMOVE RADIATOR (RETAIN)HEATER BLOWER ASSEMBLY AND OEM HEATER HOSES (DISCARD)NOTE: TO REMOVE THE OEM HEATER BLOWER ASSEMBLY (UNDER HOOD) AND THE AIRDISTRIBUTION SYSTEM (UNDER DASH). THE FACTORY MANUAL RECOMMENDS THAT YOU REMOVERIGHT INNER FENDER FOR ACCESSIBLITY.FIGURE 1OEM HEATERBLOWERASSEMBLYCONDENSER ASSEMBLY & INSTALLATIONREFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER.BINARY SWITCH INSTALLATION (REFER TO CONDENSER INSTRUCTIONS)COMPRESSOR & BRACKETSREFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE BRACKET KIT TO INSTALL THE COMPRESSORAND BRACKET.901182 REV A 6/13/11, INST 81-87 CHEV P-UP wo AC EVAP KIT PG 6 OF 276
PASSENGER COMPARTMENTREMOVE THE FOLLOWING:GLOVE BOX DOOR AND GLOVE BOX ASSEMBLY (RETAIN) (SEE FIGURE 2 BELOW)UNDER DASH STEERING COLUMN COVER (RETAIN) (SEE FIGURE 2)INSTRUMENT PANEL BEZEL (RETAIN)DASH PAD (RETAIN) (SEE FIGURE 2)DISCONNECT ALL WIRES AND CABLES FROM CONTROL PANEL.REMOVE CONTROL PANEL (DISCARD) REFER TO CONTROL PANEL CONVERSION KIT INSTRUCTIONS.ASH TRAY (RETAIN)OEM HEATER ASSEMBLY (DISCARD) (SEE FIGURE 2a).DEFROST DUCT ASSEMBLY (DISCARD) (SEE FIGURE 2a.)NOTE: FOR EASE OF INSTALLING EVAPORATOR UNDER DASH, IT MAYBE HELPFULL TO REMOVE THE(2) OEM BOLTS UNDER THE DASH ON THE PASSENGER SIDE DOOR PILLAR AND PULL BACK DASH.DASHPADUNDER DASHINTSTRUMENTCOVERPANELBEZELCONTROLPANELFIGURE 2ASHTRAYGLOVE BOXDOOR &GLOVE BOXDEFROST DUCTASSEMBLY(2) OEMBOLTSFIGURE 2aOEM HEATERASSEMBLYDASHBRACE7901182 REV A 6/13/11, INST 81-87 CHEV P-UP wo AC EVAP KIT PG 7 OF 27
Page 4 and 5: FOR MAXIMUM SYSTEM PERFORMANCE VINT
Page 8 and 9: DEFROST DUCT INSTALLATIONINSTALL (4
Page 10 and 11: BRACKET & EVAPORATOR HARDLINE INSTA
Page 12 and 13: EVAPORATOR INSTALLATIONLIFT EVAPORA
Page 14 and 15: HEATER HOSE & HEATER CONTROL VALVE
Page 16 and 17: PASSENGER SIDE LOUVER DASH PANEL IN
Page 18 and 19: GLOVE BOX MODIFICATIONUSE GLOVE BOX
Page 20 and 21: WIRING DIAGRAM232007-VURJF8TANORABL
Page 22 and 23: OPERATION OF CONTROLSNOTE: WHEN BAT
Page 24 and 25: TROUBLE SHOOTING INFORMATION CONT.4
Page 26 and 27: GLOVE BOX MODIFICATION TEMPLATE73-8

1981-87 CHEV PICK-UP - Vintage Air

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