3UF5 SIMOCODE-DP System Motor Protection and Control Device

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ContentsE Typical Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1E.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2E.2 Parameter Table Default Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3E.3 Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11E.3.1 Circuit diagram of Overload Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11E.3.2 Block diagram of Overload Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12E.3.3 Parameters of Overload Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13E.4 Direct Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14E.4.1 Circuit diagram of Direct Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-14E.4.2 Block diagram of Direct Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . . E-15E.4.3 Parameters of Direct Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . E-16E.5 Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-17E.5.1 Circuit diagram of Reversing Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-17E.5.2 Block diagram of Reversing Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-18E.5.3 Parameters of Reversing Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-19E.6 Star Delta Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20E.6.1 Circuit diagram of Star Delta Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-20E.6.2 Block diagram of Star Delta Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-21E.6.3 Parameters of Star Delta Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-22E.7 Pole Changing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-23E.7.1 Circuit diagram of Pole Changing Starter Control Function . . . . . . . . . . . . . . . . . . . E-23E.7.2 Block diagram of Pole Changing Starter Control Function . . . . . . . . . . . . . . . . . . . . E-24E.7.3 Parameters of Pole Changing Starter Control Function . . . . . . . . . . . . . . . . . . . . . E-25E.8 Dahlander Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26E.8.1 Circuit diagram of Dahlander Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-26E.8.2 Block diagram of Dahlander Starter Control Function . . . . . . . . . . . . . . . . . . . . . . E-27E.8.3 Parameters of Dahlander Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-28E.9 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-29E.9.1 Circuit diagram of Solenoid Valve Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-29E.9.2 Block diagram of Solenoid Valve Control Function . . . . . . . . . . . . . . . . . . . . . . . . E-30E.9.3 Parameters of Solenoid Valve Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . E-31E.10 Positioner Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32E.10.1 Circuit diagram of Positioner Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . E-32E.10.2 Block diagram of Positioner Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34E.10.3 Parameters of Positioner Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-35E.11 Soft Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36E.11.1 Circuit diagram of Soft Starter Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . E-36E.11.2 Block diagram of Soft Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . E-38E.11.3 Parameters of Soft Starter Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-39F Order Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1G Frequently asked questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1G.1 General reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2G.2 Win-SIMOCODE-DP fault situations in online operation. . . . . . . . . . . . . . . . . . . . . G-3H Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1Glossaryiv GWA 4NEB 631 4286-02a
FiguresPage1 Simplified structure of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Layout of a motor branch (Direct Starter) using conventional technology . . . . . . . . . 1-33 Future-oriented circuit diagram with SIMOCODE-DP . . . . . . . . . . . . . . . . . . . 1-44 Reducing the amount of wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55 Data traffic over the PROFIBUS-DP between the PLC and SIMOCODE-DP . . . . . . . . 1-66 SIMOCODE-DP modular system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97 Win-SIMOCODE-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98 System configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-109 Summary of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1110 Structural design of the SIMOCODE-DP system . . . . . . . . . . . . . . . . . . . . . 1-1311 Front of Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-212 Summary of functions performed by the Basic Unit . . . . . . . . . . . . . . . . . . . . 2-313 Diagram of Output Relays for Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . 2-414 Diagram of the Inputs for Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-515 Diagram of input circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-616 Method of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-817 Push-through and loop-through openings on the 3UF5001 Basic Unit . . . . . . . . . . . 2-918 Circuit diagram with external current transformer . . . . . . . . . . . . . . . . . . . . . 2-1019 Tripping characteristics (cold) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1120 Protection of motors in potentially explosive atmospheres . . . . . . . . . . . . . . . . 2-1321 Cooling behaviour with and without Idle Time . . . . . . . . . . . . . . . . . . . . . . . 2-1422 Diagram of Earth Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1823 Diagram for Thermistor Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 2-2024 Control and motor protection block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2125 Diagram of information data block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2226 Diagram of Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2327 Function diagram of Torque and Limit Switches in the control of Positioners . . . . . . . 2-3528 Torque or Limit Switch as a changeover contact . . . . . . . . . . . . . . . . . . . . . . 2-4229 Interrelationship of UVO, UVO-Time, Grading Time and QE . . . . . . . . . . . . . . . . 2-4930 Diagram of Signal Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5231 Diagram of signal types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5232 Diagram of Non-Reseting Elements on Power Loss . . . . . . . . . . . . . . . . . . . . 2-5333 Diagram of Truth Tables 3I / 1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5434 Example of a Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54GWA 4NEB 631 4286-02av
Page 5: ContentsA Tables. . . . . . . . . .
Page 10 and 11: viii GWA 4NEB 631 4286-02a
Page 12 and 13: 27 Description of the settings for
Page 14 and 15: xii GWA 4NEB 631 4286-02a
Page 16 and 17: Basic ContentsThe following table p
Page 18 and 19: A Description of the System1.1 Phil
Page 20 and 21: A Description of the SystemLayout w
Page 22 and 23: A Description of the SystemAutonomo
Page 24 and 25: A Description of the SystemSignal p
Page 26 and 27: A Description of the System1.4 Syst
Page 28 and 29: A Description of the System1.6 Stru
Page 30 and 31: A Description of the System1-14 GWA
Page 32 and 33: The 3UF50 Basic Unit2.1 Description
Page 34 and 35: The 3UF50 Basic Unit2.3 OutputsDesc
Page 36: The 3UF50 Basic UnitVoltage supply
Page 41 and 42: The 3UF50 Basic UnitTripping classe
Page 43 and 44: The 3UF50 Basic UnitType of protect
Page 45 and 46: The 3UF50 Basic UnitSettingsThe fol
Page 47 and 48: The 3UF50 Basic Unit2.5.3 Earth Fau
Page 49 and 50: The 3UF50 Basic Unit2.5.4 Thermisto
Page 51 and 52: Function Block InputsAuxiliary cont
Page 53 and 54: The 3UF50 Basic Unit2.6.3 Descripti
Page 55 and 56: The 3UF50 Basic UnitExample 1Local
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The 3UF50 Basic Unit2.6.4 Descripti
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The 3UF50 Basic UnitCheck-Back Time
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The 3UF50 Basic UnitNoteTwo Set Cur
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The 3UF50 Basic UnitGeneral comment
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The 3UF50 Basic UnitSelection of Po
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The 3UF50 Basic UnitPositionerPOS1C
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The 3UF50 Basic UnitSwitchingcomman
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The 3UF50 Basic UnitPositioner 4POS
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The 3UF50 Basic UnitCheck-Back Sign
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The 3UF50 Basic UnitSignalsCheck-Ba
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The 3UF50 Basic Unit2.6.5 Descripti
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The 3UF50 Basic UnitThe interrelati
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The 3UF50 Basic UnitTest phasesHard
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The 3UF50 Basic UnitNOR functionYou
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. .The 3UF50 Basic UnitExternal cir
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The 3UF50 Basic Unit2.7.4 Truth Tab
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The 3UF50 Basic Unit2.7.5 Flash /Fl
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The 3UF50 Basic Unit2.7.7 CountersD
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The 3UF51 Expansion Module3Section
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The 3UF51 Expansion Module3.3 Input
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The 3UF52 Operator Panel4Section To
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The 3UF52 Operator Panel4.3 Control
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Fault DiagnosisFault HandlingWarnin
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Fault Diagnosis Fault Handling Warn
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Communication /Data transmission6Se
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Communication / Data transmission6.
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Communication / Data transmissionBa
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Communication / Data transmissionPa
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Communication / Data transmissionEx
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Communication / Data transmissionSe
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Communication / Data transmissionEv
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Communication / Data transmissionSI
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Communication / Data transmissionDi
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Communication / Data transmissionEx
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Communication / Data transmissionRu
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Parameterization / Observation7Sect
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Parameterization / Observation7.1.2
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Parameterization / ObservationExamp
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Parameterization / Observation7.3 P
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Parameterization / Observation7.3.2
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Parameterization / ObservationTool
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Parameterization / ObservationDispl
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Parameterization / ObservationTestI
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Parameterization / ObservationOptio
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Engineering ExampleDirect Starter8S
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Engineering Example Direct Starter8
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Engineering Example Direct StarterS
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0123Standard Function BlocksAuxilia
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Standard Function BlocksAuxiliary C
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Engineering Example Direct Starter8
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TablesASection Topic PageA.1 Assign
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TablesDesignation("Socket")Nr.Desig
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TablesA.3 Control, signalling and d
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TablesPROFIBUS-DP:cyclical reading
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TablesPROFIBUS-DP:cyclical reading
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TablesFault Meaning ContactorContro
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TablesFault Meaning ContactorContro
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TablesA.5 Sketch of SIMOCODE-DP cir
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TablesA.7 Parameter tableThis table
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TablesParameterdesignationMaingroup
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TablesParameterdesignationMaingroup
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Data StructureBSection Topic PageB.
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Data StructureStatistical Data• O
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Data StructurePossible Basic TypesA
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Data StructureSignalling dataSIMOCO
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Data StructureB.3.2 Device-specific
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Data StructureByte.Bit18.0to 19.7Me
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Data StructureByte.BitMeaning15.7 T
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Data StructureDiagnosis alarmProces
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Data StructureB.4 Reading/writing d
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Data StructureByte.Bit Parameter id
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Technical DataCSection Topic PageC.
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Technical DataShock resistance(half
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Technical DataC.3 InputsC.3.1 Numbe
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C.6 Short-circuit protection for mo
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Technical DataC.8 New system functi
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Dimension DrawingsDSection Topic Pa
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Dimension DrawingsD.2 Basic Unit 3U
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Dimension DrawingsD.4 Basic Unit 3U
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Dimension DrawingsD.6 Operator Pane
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Typical CircuitsESection Topic Page
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Typical CircuitsE.2 Parameter Table
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Typical CircuitsParameterSettingMod
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Typical CircuitsParameterSettingTru
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Typical CircuitsParameterSettingFli
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Typical CircuitsE.3 OverloadE.3.1 C
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Typical CircuitsE.3.3 Parameters of
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Typical CircuitsE.5 Reversing Start
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Typical CircuitsE.7 Pole Changing S
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Typical CircuitsE.9 Solenoid ValveE
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Typical CircuitsNORMAL WITHDRAWABLE
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Typical CircuitsE.10.3Parameters of
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Typical CircuitsNORMAL WITHDRAWABLE
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Typical CircuitsE.11.3Parameters of
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Order NumbersFGWA 4NEB 631 4286-02a
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Order NumbersSoftwareWin-SIMOCODE-D
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Frequently asked questionsGAbschnit
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Frequently asked questionsG.2 Win-S
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IndexIndexHA - RS - ZGWA 4NEB 631 4
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IndexSSettings for bus communicatio
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GlossaryAC 3 current forcontactorsB
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PROFIBUSPROFIBUS addressPROFIBUS-DP
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Sender (please fill out)NameCompany
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Automation & DrivesLow Voltage Cont
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3UF5 SIMOCODE-DP System Motor Protection and Control Device

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