E-Bike ® Service Manual 24V MODELS - V is for Voltage

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1-4SPECIAL TOOLSThe following special tools are needed for servicing the E-Bike.ToolHex wrench set: 4mm, 5mm, 6mmHex wrench setHex wrench set: 2mm, 5mm, 3mmFourth hand cable stretcherChain checkerChain breaker (screw type)Crank wrenchCable and housing cutterGearclean brush32mm & 36mm head wrenchPedal wrenchSpoke wrench (black)Spoke wrench (red)Tire lever setFreewheel toolBottom-bracket-cartridge toolPart numberPark AWS-1Park AWS-11CPark AWS-3Park BT-2Park CC-2CPark CT-3Park CCW-14RPark CN-4CPark GSC-1Park HCW-15Park PW-3Park SW-0Park SW-2Park TL-1CPark Tool FR-1Park Tool BBT-2
2-1Chapter TwoSPECIFICATIONSTable 1: Mechanical SpecificationsComponentHeadsetStack heightDimensionsForkTypeSteerer tubeTravelStem 1Std. modelC & T modelsStem 2HandlebarStd modelRiseWidthHandleSeat postStd modelSeat post spacerSeat post, suspensionC & T modelsSeat post spacerTiresStd & C modelsT modelRimsSpokesFrontRearBottom bracket (B/B)FreewheelChainringChainring clearanceCrankarmChainSpecification33 mm (1.30 in.)25.4 mm x 34 mm x 30 mm w/sealPU Allen key adjustable1-1/8 in.65 mm17 degrees, 110 mm extension40 degrees, 110 mm extension28.6 mm x 25.4 mm x 150 mm with quill30 mm, 10 degrees620 mm200 mm300 mm x 30.0 mm O.D.100 mm x 30.1 mm ID x 34.9 mm O.D.350 mm x 27.2 mm O.D.100 mm x 27.3 I.D. x 34.9 mm O.D.26 x 1.95 in., black26 x 1.95 in., Skinwall black26 x 1.5 in., 14G x 36H, double wall266 mm, 14G stainless with brass nipples216 mm & 219 mm, 14G stainless with brass nipples127 mm cartridge14-28 T, 7-speed33 T16~17 mm (0.63~0.67 in.)170 mm (6.7 in.)1/2 x 3/32 x 110 L
Page 1 and 2: SERVICEMANUAL24V MODELS
Page 3 and 4: Copyright © 2000 EV Global Motors
Page 5 and 6: 1-1Chapter OneGENERALINFORMATIONBEE
Page 7: 1-3LUBRICANTSGreaseThe bearings and
Page 11 and 12: SPECIFICATIONS 2-3Table 4: Torque S
Page 13 and 14: 3-1Chapter ThreeBATTERY PACKCHARGIN
Page 15 and 16: 3-33. Repeat for the second battery
Page 17 and 18: 3-5Battery Voltage Test, After Char
Page 19 and 20: 4-2CAUTIONThe "Minimum Insert" mark
Page 21 and 22: 4-46. Loosen the mirror-mounting bo
Page 23 and 24: 4-6NOTEThe grease in the lower head
Page 25 and 26: 5-27. Remove the brake cable. If yo
Page 27 and 28: 5-4lever free play is properly adju
Page 29 and 30: 5-65. Visually inspect the pad for
Page 31 and 32: 6-1Chapter SixSHIFTER andDERAILLEUR
Page 33 and 34: SHIFTER and DERAILLEUR 6-311. Remov
Page 35 and 36: SHIFTER and DERAILLEUR 6-5Derailleu
Page 37 and 38: 7-1Chapter SevenCHAINand CRANKSETCH
Page 39 and 40: CHAIN and CRANKSET 7-32. Take the n
Page 41 and 42: CHAIN and CRANKSET 7-52. Inspect th
Page 43 and 44: CHAIN and CRANKSET 7-7A bottom-brac
Page 45 and 46: 8-2RIGHT SIDE COVERRemoval1. Open t
Page 47 and 48: 8-4b. The black power connector (H,
Page 49 and 50: 8-6HEADLIGHTDisassembly1. Unscrew t
Page 51 and 52: 8-84. If the brake light does not o
Page 53 and 54: 8-10d. Twist the ends of the headli
Page 56 and 57: Wiring Diagram 8-13

E-Bike ® Service Manual 24V MODELS - V is for Voltage

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