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Service manual and spare parts list - BUKH Bremen

Service manual and spare parts list - BUKH Bremen

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6.14 Mounting the actuating lever<br />

cover plate<br />

6.14.1 Place gasket (29) or Loctite 574<br />

on pre-assembled cover plate <strong>and</strong> fit it<br />

to gearbox. Watch for proper engagement<br />

of actuating cam <strong>and</strong> shifting fork.<br />

The cover plate can be mounted when<br />

the shifting fork is in the middle (=neutral)<br />

position. It is important to adjust the<br />

actuating lever to exactly midway position<br />

in neutral.<br />

Screw the cover plate in place in this<br />

position.<br />

The lever travel from 0 to A <strong>and</strong> from 0<br />

to B should be equal. After a lever travel<br />

of 28 to 31 mm (1.10 to 1.22 in) the transmission<br />

should be in gear.<br />

If the lever travel from «0» to «A» <strong>and</strong><br />

from «0» to «B» is not equal adjust cover<br />

position by light hammer blows on the<br />

cover up to reach the equal travels. Fit<br />

spring washer (4) <strong>and</strong> screw nuts (22).<br />

Tighten to a torque of 20 Nm (15 ft lb).<br />

If studs (69) need to be replaced, fit them<br />

with Loctite 270 on the housing.<br />

Fig. 40<br />

46<br />

Manual <strong>and</strong> Spare Parts List ZF M line<br />

6.14.2 Fit spring washers (4) <strong>and</strong> screws<br />

(5), using a 13 mm spanner (wrench).<br />

Tighten to a torque of 14 Nm (10 ft lb).<br />

Check actuating lever for proper operation.<br />

6.14.3 Fit oil drain plug (20) with sealing<br />

ring (18) <strong>and</strong> oil dipstick (19) with sealing<br />

ring (18).<br />

Tighten to a torque of 20 Nm (15 ft lb).<br />

6.15 Mounting the cooling unit<br />

(if provided)<br />

6.15.1 Attach the cooling unit on the side<br />

opposite the cover plate (9). By means<br />

of 4 screws M8x65 <strong>and</strong> washers (available<br />

on kit pag. 23 item 1.2.10).

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