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TORNOS PROVIDES SOLUTIONSTO HIGH-TECH INDUSTRIESSPECIALISING IN THE FOLLOWING SECTOR<strong>SA</strong>utomotiveMedicalElectronicsMicromechanics2 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
<strong>EvoDECO</strong> in briefMajor technological development of the DECO platformProductivityUp to 4 independent tool systemsPossible to work on the material using 4 tools at the same timeSignificant level of autonomy without human interventionExceptional strength, precision and reliabilityPerformanceUp to 4 motors for rotating tools and special instrumentsPossible to work without guide bush on <strong>EvoDECO</strong> <strong>16</strong>Powered spindles with synchronous motorAccessibilityHuge machining areaErgonomics designed with the operator in mindIntegrated peripheralsEasy to program thanks to TB-DECO softwareExample of machining with <strong>EvoDECO</strong> <strong>16</strong>Material : TitaniumThanks to the machine's ability to manage multiple programs, it is possibleto produce various workpieces consecutively on the same barThread-whirling inside and outInclined millingComplex shapesevodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong> 3
Major technological developmentof the DECO platform<strong>EvoDECO</strong> <strong>10</strong> and <strong>EvoDECO</strong> <strong>16</strong> machining solutions designedto maximise productivity, performance, autonomy and accessibility.ProductivityUp to 4 completely independent tool systemsUp to <strong>10</strong> numerical axes and 2 C axes whichare perfectly interpolableUltra-dynamic powered spindles withsynchronous motorsPerformanceUp to 27 tools including 21 rotating tool(<strong>EvoDECO</strong> <strong>16</strong>/<strong>10</strong>)Possible to work without guide bush(<strong>EvoDECO</strong> <strong>16</strong> only)Wide selection of instruments and peripherals(DECO line compatibility)Continuous temperature stabilisationPowered spindles offer high output and torque4 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Evodeco <strong>10</strong> / evodeco <strong>16</strong>AccessibilityEasy to program thanks to TB-DECO software(DECO line compatibility)Huge machining areaIntegration of peripheralsErgonomics designed with the operator in mindNumerical Y41 setting axis regulating spindleAutonomyExcellent removal of swarf and cutting oilIntegration of peripheralsGreat machining autonomy without humaninterventionAutomatic cyclical lubricationIntegrated Tornos feeder (optional)(<strong>EvoDECO</strong> <strong>10</strong>)evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>5
<strong>EvoDECO</strong> drivetrainand technology focussed on…New powered spindle technologyIdentical spindle and counter spindlewith synchronous motorsIntegrated chiller unitIncrease in power and torque on the mainspindle and counter spindleReduction in downtime (stoppage, indexing,acceleration, deceleration), 0 to <strong>10</strong>000 t / minin 0.5 seconds (<strong>EvoDECO</strong> <strong>10</strong>)Elimination of noise and reductionin maintenanceDouble cone collet on <strong>EvoDECO</strong> <strong>16</strong> (option)14000RPM12000<strong>10</strong>0008000600040002000SynchronousAsynchronousTorque (Nm)<strong>16</strong>1412<strong>10</strong>8642<strong>EvoDECO</strong> <strong>16</strong>aAsynchronous engine000.511.522.533.544.555.566.57002000 4000 6000 8000 <strong>10</strong>000 12000secRotational speed (rpm)6 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Autonomy and accessibility,the guarantee of a good rate of returnProgrammingTB-DECO ADV programming software can beused to create programs for all single spindleproducts in the <strong>EvoDECO</strong> family.Easy to program, with icons for productiveand non-productive operationsTool libraryGraphic synchronisation of simultaneousoperationsCalculation of actual machining time(Gantt chart)Check the program and tool trajectoriesusing graphic simulationPC programming and transfer of programs viaEthernet or PCMCIA cardVarious machining macros for specific operations(thread chasing, drilling/unblocking cycles,machining of complex shapes, torx, etc.)Free updateTornos Software HotlineProgram compatible with others inthe DECO range<strong>EvoDECO</strong> <strong>16</strong>/<strong>10</strong>Integrated PC■■Program editing on the machine.■■Service instructions available on the machine.■■Remote maintenance.■■Possibility to control various peripheral units.■■Large colour touch screen.■■USB.8 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Evodeco <strong>10</strong> / Evodeco <strong>16</strong><strong>EvoDECO</strong> <strong>10</strong>/<strong>10</strong>ErgonomicsThe wide machining area enables the operatorto access the tools easily and guaranteeseffective removal of swarf. The integration ofthe SBF feeder control directly on the machine'sNC facilitates programming and the use ofthe <strong>EvoDECO</strong>.AutonomyTo improve the machine's profitability, the<strong>EvoDECO</strong> has been designed to enable longperiods of operation without human intervention.The preheating system, the independent spindlecooling circuit, the automatic filtration of swarfand the automatic cyclical lubrication – manysystems which ensure the <strong>EvoDECO</strong>'s autonomy.evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>9
<strong>EvoDECO</strong> <strong>16</strong>Special equipment : a few examplesDrill / milling tool, inclinablefrom 0° to 90°Drill / double milling toolinclinable + /- 30°Unit with 3 rotatingspindlesDevice for milling external threadsusing high speed tool rotation(thread whirling)3-bore support for toolsat endPlate for 3 turning toolsRadial polygon operationequipmentThe choice of tool holder system has been madewith a view to achieving complete versatility anda very high level of flexibilityAll types of tool holder are equipped witha quick change system and adapter forpre-setting toolCompatible with equipment developedfor the DECOevodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>11
Evodeco <strong>10</strong><strong>EvoDECO</strong> <strong>10</strong> drivetrain<strong>EvoDECO</strong> <strong>10</strong> in 2 basic versions :8 axes with independent counterspindle, 19 tool positions including7 rotating positions<strong>10</strong> axes with independent counterspindle and combined unit, 22 toolpositions including <strong>10</strong> rotatingpositionsAs for the <strong>EvoDECO</strong> <strong>16</strong>, all versionsof the <strong>EvoDECO</strong> <strong>10</strong> accept the C11(spindle) and C41 axes (counterspindle) as standard<strong>10</strong>-axis drivetrain8-axis drivetrain12 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Evodeco <strong>10</strong>Z11 C11 S11Sliding headstock Sliding headstock C axis main spindleX11 / Y11Platen 1X21 / Y21Platen 2S21Rotating spindle on guide bushX31 / Z31End attachmentS31Rotating spindle on combined unitX41 / Y41 / Z41 C41 S41Counter spindle Counter spindle C axis Counter spindleY41 regulating spindleS42Rotating spindle and secondary operation(transverse and longitudinal)New numerical Y41 axis for centering tools insecondary operation on the <strong>EvoDECO</strong> <strong>10</strong>/<strong>10</strong>.Ease of centering tool holders and instrumentsthanks to numerical corrections (increment0.001 mm)Reduction in adjustment and changeover timein generalStroke of the numerical Y41 axis + /- 1 mmPossible to perform gear hobbing in secondaryoperationGear hobbing machineevodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>13
Evodeco <strong>16</strong><strong>EvoDECO</strong> <strong>16</strong> drivetrain<strong>EvoDECO</strong> <strong>16</strong> in 2 basicversions :8 axes with independent counterspindle, 22 tool positions including12 turning positions<strong>10</strong> axes with independent counterspindle and combined unit, 27 toolpositions including 15 turningpositionsOn all versions, the C11 (spindle)and C41 (counter spindle) axesfurther broaden the capabilitiesof the machine<strong>10</strong>-axis drivetrain8-axis drivetrain14 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Evodeco <strong>16</strong>Technical specifications evoDECO <strong>16</strong>/<strong>10</strong> evoDECO <strong>16</strong>/8<strong>10</strong> linear axes + 2 C axes 8 linear axes + 2 C axes4 independent tool systems 3 independent tool systemsMain spindle (Z11 / S11 / C11)Max. bar capacity mm <strong>16</strong> <strong>16</strong>Standard workpiece length with rotating guide bush mm 180 180Spindle speed of rotation rpm 0 to 12 000 0 to 12 000Spindle output kW 9,8 / 12 9,8 / 12Max. constant torque Nm 12,1 / 15,8 12,1 / 15,8Spindle stoppage time (8,000 rpm to 0) sec 0,7 0,7Mild steel drilling capacity mm <strong>10</strong> <strong>10</strong>Mild steel tapping capacity M<strong>10</strong> M<strong>10</strong>Guide bush holder (X11 / Y11 / S21) (X21 / Y21 / S12)Number of tool positions on guide bush <strong>10</strong> / 2 x 5 <strong>10</strong> / 2 x 5Cross section of turning tools 12 x 12 / 12,7 x 12,7 12 x 12 / 12,7 x 12,7Positions for rotating tools 6 / 2 x 3 6 / 2 x 3Rotating tools speed of rotation rpm <strong>10</strong>0 to 8 000 <strong>10</strong>0 to 8 000Output of rotating tools kW 0,55 / 1,1 0,55 / 1,1Steel drilling / rotating tool capacity mm 8 8Rotating tool / steel tapping capacity M6 M6End attachment (X31 / Y31 / S31)Number of tool positions 4 -Positions for rotating tools 3 -Speed of rotation of rotating tools rpm <strong>10</strong>0 to 8 000 -Output of rotating tools kW 0,55 / 1,1 -Steel drilling / rotating tool capacity mm 8 -Rotating tool / steel tapping capacity M6 -Counter spindle (Z41 / Y41 / S41 / C41)Max. bar capacity mm <strong>16</strong> <strong>16</strong>Insertion length of workpiece into spindle mm 150 150Spindle speed of rotation rpm 0 to 12 000 0 to 12 000Spindle output kW 9,8 / 12 9,8 / 12Max. constant torque Nm 12,1 / 15,8 12,1 / 15,8Stoppage time (8,000 rpm to 0) sec 0,7 0,7Mild steel drilling capacity mm <strong>10</strong> <strong>10</strong>Mild steel tapping capacity M<strong>10</strong> M<strong>10</strong>Secondary operation (X41 / S42)Number of tool positions 6 6Positions for rotating tools 6 6Rotating tools speed of rotation rpm <strong>10</strong>0 to 8 000 <strong>10</strong>0 to 8 000Output of rotating tools kW 1,5 / 2,2 1,5 / 2,2Steel drilling / rotating tool capacity mm 8 8Rotating tool / steel tapping capacity M6 M6Max. total number of tools 27 22Distribution of tool operations / secondary operations 19 / 8 14 / 818 evodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>
Evodeco <strong>16</strong>Basic machine equipment evoDECO <strong>16</strong>/<strong>10</strong> evoDECO <strong>16</strong>/8Rotating guide bush x xS21 rear platen rotating tool motor x xS12 front platen rotating tool motor x xS31 end attachment rotating tool motor x -S42 rotating tool motor in secondary operation x xC11 + C41 axes x xInterpolation in polar coordinates x xFine tuning of the clamping force on S41 counter spindlex xPneumatic ejection of workpiece + oil cleaning of collet x xAutomatic centralised lubrication cycle x xBeacon (3 colours) x xCooling pump with self-cleaning filter x xTimer for preheating cutting oil x xFire extinguisher interface x xTB DECO ADV programming software x xGeneral specificationsMax. length mm 2135Max. width mm 1250Max. height mm 2004Weight kg 2700Cutting oil pan capacity l 200Cooling pump output kW 0,75Max. pressure bar 5Cooling pump output l / min 27,6Colours : RAL 7035 grey, RAL 5013 blueCE / CEM certifiedevodeco <strong>10</strong> / <strong>EvoDECO</strong> <strong>16</strong>19
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