DECO 2000 - Tornos

TORNOS-TECHNOLOGIESDEUTSCHLAND GmbHKarlsruher Str. 38D-75179 PFORZHEIMTel.: +49 (0)7231/ 910 70Fax: +49 (0)7231/ 910 750E-mail: contact@tornos.deTORNOS TECHNOLOGIESIBERICAPol. Ind. El CongostAvda. St Julia, 206 Nave 8E-08400 GRANOLLERSTel.: +34 93 846 59 43Fax: +34 93 849 66 00E-mail: comercial.tti@tornos.chTORNOS SHANGHAIREPRESENTATIVE OFFICETower B, Office 512-513Far East International PlazaNo. 319 Xianxia RoadCN-SHANGHAI 200335Tel.: +86 21-62351235Fax: +86 21-62351938TORNOS S.A.Rue Industrielle 111CH-2740 MOUTIERTel.: +41 (0)32 / 494 44 44Fax: +41 (0)32 / 494 49 03E-mail: contact@tornos.chwww.tornos.chTORNOS TECHNOLOGIESFRANCEBoîte postale 330ST-PIERRE EN FAUCIGNYF-74807 LA ROCHES / FORON CEDEXTel.: +33 (0)4 50 038 333Fax: +33 (0)4 50 038 907E-mail: contact@tornos.frTORNOS TECHNOLOGIESUK LtdTornos HouseWhitwick Business ParkCoalvilleUK-LeicestershireLE67 4JQTel.: +44 (0)1530 513100Fax: +44 (0)1530 814212E-mail: sales@tornos.co.ukTORNOS TECHNOLOGIESITALIA SRLVia Cesare Pavese. 21I-20090 OPERA / MITel.: +39 02 45 77 17 01Fax: +39 02 45 70 16 48E-mail: contact@tornos.itTORNOS TECHNOLOGIESUS CORPORATION70 Pocono RoadP.O. Box 325US-BROOKFIELD CT 06804Tel.: 01 203 775-4319Fax: 01 203 775-4281E-mail: contact@tornosusa.comTORNOS TECHNOLOGIESASIA LIMITEDUnit 4, G/F, Transport City Building1-7 Shing Wan roadTai Wai, ShatinN.T., Hong KongTel.: +852 2691 2633+852 2691 1633Fax: +852 2691 2133TORNOS TECHNOLOGIESCZECH REPUBLICc/o Teximp S.R.O.Mladoboleslavsha 908CZ- 19700 PragueTel.: +420-2-850 3180Fax: +420-2-850 3182TORNOSGENERAL RANGEEdition 09/2005THINK PARTS – THINK TORNOS

3 product ranges at your service!TORNOS specialises in the manufacture of automaticlathes for turning parts from bars orbillets.The company now offers a wide range ofproducts, with three main ranges broken downinto the automatic single-spindle, tailstockDECO [a-line] and [s-line] lathes, the PNCMULTIDECO multispindle lathes and theSAS 16.6 multispindle, cam-operated lathes.With the TB-DECO, the DECO and MULTIDECOmachines are fitted with a programming systemthat defies all competition and allows the operatorsto exceed the conventional limitsachieved with CNC.Thanks to its vast experience and know-howstretching back over 100 years, the companyis in a position to offer innovative solutionsadapted to market requirements in the varioussectors of activity, such as the automotive,medical and dental, connector, electronics andwatch industries, not to mention aerospace.Represented in more than 80 countries, TORNOSprovides top-quality work and services dedicatedto customer satisfaction.Starting from the simple to the highly complexpart, whether in small or large series runs,the Tornos machines will guarantee reliability,excellent precision, good productivity and unrivalledcompetitiveness.All these features are your guarantee of asolution that meets your requirements!Do not hesitate to contact your TORNOS partner!THINK PARTS – THINK TORNOS3

The entire TORNOS range in a glance!Single spindle – PositioningMultispindle – PositioningComplexityHighDECO 7a/10aDECO 13aDECO 20aDECO 26aComplexityHighMULTIDECO 20/8dMULTIDECO 32/6cMULTIDECO 20/8b MULTIDECO 32/6iMiddleDECO 7sDECO 8spDECO 20sMiddleSAS MULTIDECO 20/6b16.6MULTIDECO 20/8 [2x4]MULTIDECO 20/6beLowLow12,7 mm Ø 25,412,7 mm Ø 25,4øSingle spindle sliding headstockDECO 20003232ø32Single spindle sliding headstockDECOø3432MultispindleMULTIDECO3432282425,426282425,428242424262020202020201612847110216313681612841082516128444817163DECO 7a DECO 10a DECO 13a DECO 20a DECO 26aDECO 8spDECO 20sMULTIDECO 20/6bMULTIDECO 20/6beMULTIDECO 20/8bMULTIDECO 20/8dMULTIDECO 32/6iMULTIDECO 32/6cSAS 16.64Our range of products on September 2005Type Characteristics Type of parts Ø max. Batches sizeSmallLargeDECO 2000 Sliding headstock From medium to 32 mmSingle spindlehighly complex,Automatic lathe from short tolong partsSliding headstock From simple to 25,4 mmSingle spindlemediumAutomatic lathe complexity, fromshort to long partsMULTIDECO Multispindle From simple 34 mm6 and 8 spindles to complex,Automatic lathe short parts(max. ratio 1:4)SAS 16.6 Cam-operated From simple to 17 mmmultispindlecomplex, short6 spindles parts (ratio 1:4)Automatic latheTHINK PARTS – THINK TORNOS5

Putting together all the advantages ofcam-control and numerical controlCams:– Fast– Reliable– ProductiveandCNC control (PNC):– Flexible– Versatile– AccurateDECO 2000A well established system built arounda new parallel processing controlcalled the PNC-DECO able to controlmore than 12 axes simultaneously withuser friendly programming functioningunder Windows TM .The kinematics have been optimised toguarantee production up to 20 piecesper minute while preserving the versatilityand the flexibility of a numericallycontrolled lathe.With DECO, combine high productionand small batch flexibility!6Single spindle sliding headstock automaticDECOTechnicalcharacteristics DECO 7/10a DECO 13a DECO 20a DECO 26aMax. bar capacity 7/10 mm 13 (16) mm 20 (25,4) mm 26 (32) mmMax. turning length withfixed guide bush 60 (90) mm 180 mm 200 mm 240 mmSpindle speed 100- 100- 100- 100-16’000 rpm 12’000 rpm 10’000 rpm 8’000 rpmMax. motor power 3,7 kW 3,7 kW 5,5 kW 7,5 kWNumber of toolson the tool frame 8 10 10 10Number of positionsfor end units 3 4 4 4Counter-spindle 100- 100- 100- 100-speed 12’000 rpm 12’000 rpm 8’000 rpm 6’000 rpmNumber of backworking positions 4 6 7 7Number of numericalaxes (simultaneously) 9 (11/C axis) 10 (12/C axis) 10 (12/C axis) 10 (12/C axis)DECO 2000 by TORNOSTHINK PARTS – THINK TORNOS7

DECO 2000DECO 20a/26aDECO 20a1100Key benefits8 axeswith counter-spindleWidth: 15402270Bars 3200: length 4055Bars 3850: length 4705Bars 4200: length 5055◆ Flexibility of themodularity.◆ Good accessibility.◆ High performancesfor medical.DECO 26a1100700136410 axeswith counter-spindle &combined endattachmentWidth: 15402200Bars 3200: length 4055Bars 3850: length 4705Bars 4200: length 5055DECO 26a: version 10 axes only10Single spindleDECOTechnicalcharacteristics DECO 8sp DECO 20sMax. bar capacity 8 (10) mm 20 (25,4) mmMax. turning length 17,5 mm 200 mmSpindle speed 15’000 rpm 200-10’000 rpmMax. motor power 2,2/3,7 kW 3,7/5,5 kWTotal number of tools 20 14Number of positionsfor end units 4 4Counter-spindle speed 15’000 rpm 200-10’000 rpmNumber of backworking positions 6 8Number of numericalaxes (simultaneously) 5 (7/C axis) 6 (8/C axis)THINK PARTS – THINK TORNOS11

1667DECO 2000DECO 8spY1X11933C1X2Z4C4123731X2’8541339Z15 axes with counter-spindle178 12641442Key benefits◆ High precision, ± 0,001 mm.◆ Simplicity and power of the newintegrated motor spindle.◆ Very compact machine design.12DECO 2000DECO 20sKey benefits◆ Very good accessibility.◆ Simple setting operations.◆ Excellent price/performances ratio.Y1X4112024001050L2Y4S11S41S11Z1C1X1S13301100C4S4361,5Z4LL1THINK PARTS – THINK TORNOSMax. bars L L1 L2length3200 7575 6455 40554200 8575 7455 50556 axes13

High productivity combined with the flexibilityof CNC (PNC)TORNOS have created a new concept:DECO 2000, a perfect match, addingthe best of both systems.Today, this revolutionary new conceptalso applies to the multispindlemachines:MULTIDECO is on the market.This means a revolution in multispindleprecision turning. MULTIDECO worksusing the same new principles thatswept the single spindle market.◆ A parallel numerical control PNC-DECO which manages the storedpaths considered as virtual cams.◆ A revolutionary programmingmethod, using sophisticatedsoftware, especially developed forprecision turning, that is identicalfor DECO 2000 and MULTIDECO:TB-DECO.MULTIDECO◆ CNC accuracy.◆ Produce components complete.◆ Y axis, C axis and driven toolcapability.◆ Quick changeover and set ups usingTB-DECO software.◆ High operating efficiency (OEE*).*Overall Equipment Efficiency14Multispindle bar machines with parallel numerical controlTechnical characteristics MULTIDECO 20/6b MULTIDECO 20/8b MULTIDECO 20/8d MULTIDECO 32/6i MULTIDECO 32/6cMULTIDECO 20/6be*Bar passage through the spindle (with MSF) 4-20 (24) mm 4-20 (24) mm 4-20 (24) mm 8-32 (34) mm 8-32 (34) mmMax. part length without counter-operation 100 mm 100 mm 100 mm 120 mm 120 mmMax. part length with counter-operations 80 mm 80 mm 80 mm 100 mm 100 mmMax. spindle speed 6’000 rpm 6’000 rpm 8’000 rpm 5’000 rpm 5’000 rpmMax. spindle power 11 kW 15 kW 11 kW 21 kW 21 kWMax. spindle torque 70 Nm 95 Nm 95 Nm 140 Nm 140 NmNumber of numerical linear axes 18 (12-15*) 23 26 18 19Number of C axis available 2 (–*) 2 3 2 2Counter-spindle and C axis positioning 1 (optional*) 1 2 (1) 1 1 (2)Spindles cooling Yes Yes Yes Yes YesCross slides 5 6 6 5 5Simple slides 2 (1 or 2*) 3 4 2 2End working 5 (optional*) 7 6 5 5Barrel lock Denture Hirth Denture Hirth Denture Hirth Denture Hirth Denture HirthProgramming system TB-DECO TB-DECO TB-DECO TB-DECO TB-DECONumerical control PNC Fanuc 16iTB PNC Fanuc 16iTB PNC Fanuc 30 PNC Fanuc 16iTB PNC Fanuc 16iTBThe DECO 2000 conceptapplied to spindle lathe: theease of programming coupledwith the absolute power of 6 or8 stations multispindle unit,now opens up all productionoptions, ranging from thehighly complex to the mostdemanding in terms of qualityand precision.MULTIDECO provides morepositions, more operationsand the facility to completeall types of parts with goodquality finish and high dimensionalaccuracy.THINK PARTS – THINK TORNOS15

MULTIDECO(6) (5)(6)(5)(11)(7)(8) (9) Support plates (10)(3) (1)(4)(12)(3)(7)(9) Support plates(10)(1)(4)(2)(20)(18)(15)(21)16504351481535262,5(17)(14)127,5(16)(12)(11)View with 3 m tubeand additional tank(2)View with 3 m barfeederand integrated swarfconveyor (Mayfran)Controlpanel(19)Cooler(17)(14)2300(13)620Cooler(17)300Additional tankDimensions in a glance376(17)Machine MULTIDECO 20/6b MULTIDECO 20/8b MULTIDECO 20/8d MULTIDECO 32/6i MULTIDECO 32/6cMULTIDECO 20/6be*Peripherals 3 m 3 m MSF 3 m 3 m MSF 3 m MSF 3 m 3 m MSFbar guide barfeeder bar guide barfeeder barfeeder bar guide barfeeder(1) 5888 8053 5888 8053 9101 8300 9101(2) 7638 9483 7638 9483 10436 9731 10436(3) 900 580 900 580 580 580 580(4) 850 850 850 850 800 851 851(5) 4065 4078 4065 4088 4342 4341 4748(6) 1823 3975 1823 3964 3959 3959 4353(7) 1762 1955 1762 1955 1955 1955 1955(8) – 570 – 570 630 630 630(9) 1420 1420 1420 1420 1530 1530 1530(10) 1435 1435 1435 1435 1435 1464 2265(11) 2210 2210 2210 2210 2635 2240 2635(12) 1314,5 1704 1393,5 1770 1770 1770 1770(13) 1548 1548 1700 1700 1866 1720 1866(14) 760 1156 760 1235 1335 1335 1335(15) – 2790 – 2790 2790 2790 2790(16) 2770 2770 2720 2920 4078 3214 4078(17) 760 760 760 760 859 827 1170(18) 1650 1650 1650 1650 1650 1650 1650(19) 620 620 620 620 620 620 620(20) – 820 – 820 820 820 820(21) – 450 – 450 450 450 450(22) 500 500 575 575 610 610 610* Only in bar guide version.THINK PARTS – THINK TORNOS19

Multispindle bar machines with camsSAS 16.6This multispindle automatic isthe culmination of a successfulera of automatics: AS 14,SAS 16 and SAS 16DC.The standard version SAS 16.6turning machine with 205° ofwork cycle, carrier locking witha Hirth toothed coupling,optional spindle stopping,interchangeable attachmentsand constant improvements,results in ease of operationwhile maintaining exactingprecision even under extremeproduction cycles of 75 partsper minute.22Key benefits◆ Very high output – up to 80 parts/minute.◆ Cam operated machines – ideal for large series runs.◆ More than 3'500 machines in service.Technical characteristics SAS 16.6Max. capacity16 (17) mmMax. part length with standard cam52/75 mmSpindle Speed8'000 rpmMax. motor power7,5 kWVariator of spindle and camshaft speedsYesNumber of cross slides 6Main tool slideYesNumber of independent slides 4Number of counter-spindles 1Amount of working degree 205°Monitoring systemFanucLocking of spindle carrierDenture HirthSecond operation machine with collet chuckYesTHINK PARTS – THINK TORNOS23

Barfeedersfor single spindleautomatic lathesBarfeedersfor multispindleautomatic lathesThe traditional advantages ofTORNOS automatics, namely rigidity,reliability, easy service andhigh precision, are complemented bya barfeeder presenting the samequalities.Flexibility is given by NC controlledbarfeeders.Those barfeeder have been developedtogether with the machines,offering a perfect partnership.A single partner for the machineand the barfeeder. The most efficientsolution for your machiningconcerns.A loading system which eliminatesthe old stock reel saves you floorspace!Apart from the advantages of space(over 32% space gained), the newMSF 316, MSF 522 and MSF 832integrated bar loaders bring significantadvantages of loading simplificationand reduced staff.Robobar SBF 53224Single spindle barfeedersTypeRobobarSBF 532RobobarSBF 216For DECO 7a, 10a, and 13aFor DECO 20 and 26a0 102026 DiameterTypeMultispindle barfeedersRobobarMSF 832/6RobobarMSF 522/6RobobarMSF 522/8RobobarMSL 320For MULTIDECO 32/6i and 32/6cFor MULTIDECO 20/6b and 20/6beFor MULTIDECO 20/8b and 20/8dFor all the multispindle rangeRobobar MSF 832/6RobobarMSF 316/6For SAS 16.60 102026 DiameterTHINK PARTS – THINK TORNOS25

ServicesAfter sales serviceTo avoid any down time, our aftersales service group is at your disposaleither from the main factory or fromour subsidiairies in order to keep yourdown time to a minimum and reducethe loss of production time.Notes:Spare partsThe spare parts department maintainsa large stock of standard wear itemswhich can be shipped directly to youfrom various locations throughout theworld. This saves you both time andmoney (no middle man markups). It isalso your guarantee of the originalityand quality of your replacementTORNOS parts.Technology centreYour challenges are ours. In order toapply this maxim, TORNOS puts atyour disposal a test centre, whereyour particular applications can betested and implemented in real lifesize. It goes without saying that thisoperation is strictly confidential.This solution assures you the totalcompliance with your tolerances anddimensions as well as the certaintythat the work on the workpieces thustested will by fully mastered thanks toTORNOS.Another faced of this service: youhave test pieces at your disposal andyou can, if you wish so, collaborateclosely with TORNOS so as developyour customized solution.Training centreIn order to allow each buyer to makefull use of all the capabilities of ourmachines, a centre of vocationaltraining is at his disposal.Professionals of TB technique and ofvocational training give an introduction,which guarantees the full adaptationof machining procedures to theworkpiece and the application ofknow-how based on our rich experiencein domains as various as automobileindustry, aeronautics, electronics,medicine and dentistry.26Think parts – Think TORNOS27