INSTALLATION MANUAL - Jergens Inc.

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INSTALLATION MANUALZPS- K5 CLAMPING MODULEworkholding@jergensinc.com877.426.2504TABLE OF CONTENTSGENERAL NOTES .................................................................................................... 30.0 INTRODUCTION .................................................................................................. 40.1 Operating personnel .......................................................................................... 40.2 Trained personnel ............................................................................................. 40.3 Individual protective equipment ......................................................................... 40.4 General safety instructions ................................................................................ 50.5 Behavior in emergency ..................................................................................... 50.6 Usage restrictions ............................................................................................. 50.7 Type plates ....................................................................................................... 61.0 TRANSPORT ....................................................................................................... 62.0 DESCRIPTION OF THE SYSTEM ....................................................................... 62.1 Structure of the Zero Point System (ZPS) ......................................................... 72.2 Circuit diagram of the Zero Point System (ZPS) ............................................... 82.3 Operation of the Zero Point System (ZPS) ........................................................ 83.0 INSTALLATION ................................................................................................... 93.1 General ............................................................................................................. 93.2 Installation in a mounting hole ......................................................................... 103.3 Removal from a mounting hole ....................................................................... 104.0 PULL STUDS ..................................................................................................... 114.1 Structure ......................................................................................................... 114.2 Installation Instructions .................................................................................... 124.3 Tolerances and pull stud arrangement ............................................................ 125.0 PERFORMANCE AND RESTRICTIONS ON USE ............................................ 135.1 Pull-in and locking force .................................................................................. 135.2 Holding force ................................................................................................... 135.3 Safety precautions .......................................................................................... 136.0 MAINTENANCE ................................................................................................. 136.1 Introduction ..................................................................................................... 136.2 Safety standards during maintenance ............................................................. 136.3 Daily Maintenance........................................................................................... 146.4 Monthly maintenance ...................................................................................... 146.5 Annual maintenance, but at the latest after 150,000 cycles ............................ 147.0 POSSIBLE PROBLEMS AND REMEDYING THEM ......................................... 148.0 DECOMMISSIONING AND DISPOSAL ............................................................ 148.1 Decommissioning ............................................................................................ 148.2 Storage ........................................................................................................... 148.3 Disposal .......................................................................................................... 14Jergens Workholding Solutions 877.426.2504 2 | P age
INSTALLATION MANUALZPS- K5 CLAMPING MODULEworkholding@jergensinc.com877.426.2504GENERAL NOTESThe present installation manual will assist you in becoming familiar with your new product. For thatreason we recommend that you read the documentation and carefully follow all instructions.For additional information we request that you contact Jergens Workholding Solutions Group at 877-426-2504THIS MANUALPlease consider this installation manual an important component of the delivered system. It should bewell taken care of during the entire time the system is in use.A copy of the present installation manual must be made available to the installation, operating andmaintenance personnel.Please ensure that all additional documents delivered are integrated into this manual. If your systemis transferred to a third party, we request that you also pass on this manualSTORAGE OF THE MANUALAlways handle this manual with care.It is not permissible to tear out pages or modify it.Please store these documents protected from heat and humidity.Jergens Inc., reserves the right to replace parts of the instructions contained herein at any time in thecourse of product improvement or if construction or commercial changes so demand, withoutimmediately providing a new edition.As the author of these instructions, Jergens Inc., forbids the reproduction in whole or even in part ofthese instructions, as well as any provision to third parties without written permission. Anymodification of the product requires permission of the manufacturer.Jergens Workholding Solutions 877.426.2504 3 | P age
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INSTALLATION MANUAL - Jergens Inc.

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