meyer neptun portal starts up delivery of the celebrity ... - Meyer Werft
meyer neptun portal starts up delivery of the celebrity ... - Meyer Werft
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INFORMATION<br />
> IN BRIEF<br />
> DATES<br />
> EVENTS<br />
www.<strong>meyer</strong>werft.de<br />
MEYER NEPTUN PORTAL<br />
STARTS UP<br />
August 2009 | N o 04<br />
DELIVERY OF THE CELEBRITY EQUINOX<br />
On 16 July 2009 MEYER WERFT delivered <strong>the</strong> 122,000-gt cruise ship<br />
Celebrity Equinox to <strong>the</strong> cruise company Celebrity Cruises (Miami,<br />
USA) in <strong>the</strong> Dutch port <strong>of</strong> Eemshaven.<br />
> Page 2<br />
In <strong>the</strong> middle <strong>of</strong> May this year <strong>the</strong> first application in <strong>the</strong> MEYER<br />
NEPTUN PORTAL was prepared. The MEYER NEPTUN PORTAL is an<br />
internet based platform that makes it possible for our customers<br />
and partner companies to have direct access to selected applications<br />
<strong>of</strong> <strong>the</strong> shipyard, thus making it an important contribution to<br />
more efficient, cross company cooperation. As <strong>the</strong> name MEYER<br />
NEPTUN PORTAL indicates, in future processes from o<strong>the</strong>r members<br />
from our Gro<strong>up</strong> <strong>of</strong> companies will also be included in <strong>the</strong> <strong>portal</strong>.<br />
> Page 3
August 2009 | N o 04<br />
> Editorial<br />
DELIVERY OF THE<br />
CELEBRITY EQUINOX<br />
2 IM DIALOG<br />
With a tonnage <strong>of</strong> 122,000 gt and a length overall<br />
<strong>of</strong> 317.20 m <strong>the</strong> Celebrity Solstice is <strong>the</strong> biggest ship<br />
ever built at MEYER WERFT, and at <strong>the</strong> same time<br />
<strong>the</strong> biggest cruise ship ever built in Germany.<br />
She was not only designed and built in compliance<br />
with <strong>the</strong> latest damage stability calculation, but has<br />
o<strong>the</strong>r special features worth mentioning: 90% <strong>of</strong><br />
all cabins are outside cabins, most <strong>of</strong> <strong>the</strong>se having<br />
a balcony; "real grass" lawn has been sewn on <strong>the</strong><br />
<strong>up</strong>per deck; a photovoltaic plant (covering approx.<br />
470 sqm) was installed. Due to consistently optimized<br />
energy consumption throughout improve-<br />
www.<strong>meyer</strong>werft.de<br />
The Celebrity Equinox is <strong>the</strong> second ship out <strong>of</strong> a series <strong>of</strong><br />
five cruise liners <strong>the</strong> Papenburg shipyard is building for<br />
Celebrity Cruises.<br />
MEYER WERFT and Celebrity Cruises have built an<br />
extremely eco-friendly ship. A total energy saving<br />
<strong>of</strong> 30% compared to similar ships is achieved by<br />
highly energy-efficient components such as a<br />
photovoltaic system, an optimised hull design, an<br />
extremely efficient underwater coating or an<br />
energy-saving lighting system using LEDs.<br />
The Celebrity Equinox counts among <strong>the</strong> first ships<br />
that keep <strong>the</strong> new rules and regulations regarding<br />
damaged stability, which will be valid as <strong>of</strong> 2009<br />
and which help to increase safety considerably in<br />
case <strong>the</strong> ship is damaged due to a leak. Along with<br />
its new design and innovative technical equipment,<br />
<strong>the</strong> luxury liner <strong>of</strong>fers <strong>the</strong> passengers numerous<br />
specialities and a great deal <strong>of</strong> convenience:<br />
Roughly 90% <strong>of</strong> <strong>the</strong> passenger cabins are outside<br />
cabins with balconies. The ship features real grass<br />
on <strong>the</strong> open deck, a glass blowing studio, plenty <strong>of</strong><br />
special restaurants and bars, a big indoor pool,<br />
a very spacious pool area on <strong>the</strong> outer deck, night<br />
clubs, a shopping mall, a casino and a breathtaking<br />
atrium, with a 6.5-m high real tree at its centre.<br />
ments <strong>of</strong> 30 % could be implemented. This makes<br />
<strong>the</strong> Celebrity Solstice <strong>the</strong> most efficient cruise ship<br />
in <strong>the</strong> market.<br />
And when <strong>the</strong> term "we" is used here, it refers not<br />
only to <strong>the</strong> company's own shipyard workers, but<br />
also to <strong>the</strong> subcontractors and external s<strong>up</strong>pliers,<br />
to <strong>the</strong> classification society and, not least, to our<br />
customers. All <strong>of</strong> those mentioned have contributed<br />
to making this ship a true "Summer Night’s<br />
Dream". And that's why <strong>the</strong>y deserve our special<br />
thanks: Well done!<br />
Safety as well as entertainment on board in accordance<br />
with <strong>the</strong> latest technical standards is ensured<br />
by a diesel-electric pod propulsion system, complex<br />
alarm and safety systems, interactive communication<br />
systems and state-<strong>of</strong>-<strong>the</strong>-art stage technology.<br />
Moreover <strong>the</strong> highest safety standards are met in<br />
<strong>the</strong> engine room, especially in regard to <strong>the</strong> propulsion<br />
system.<br />
As early as one day after <strong>the</strong> <strong>delivery</strong>, <strong>the</strong> Celebrity<br />
Equinox left <strong>the</strong> Dutch port <strong>of</strong> Eemshaven for<br />
Southampton, with <strong>the</strong> first passengers already on<br />
board, where her naming ceremony took place on<br />
29 July 2009. From <strong>the</strong>re she set sail for a co<strong>up</strong>le <strong>of</strong><br />
mini cruises. The first cruise, to <strong>the</strong> fjords <strong>of</strong><br />
Norway, started on 31 July 2009. Now she is on a<br />
regular cruise schedule in <strong>the</strong> Mediterranean.
MEYER NEPTUN PORTAL STARTS UP<br />
In <strong>the</strong> middle <strong>of</strong> May this year <strong>the</strong> first application in <strong>the</strong><br />
MEYER NEPTUN PORTAL, <strong>the</strong> s<strong>up</strong>pliers self-disclosure, went<br />
online. The self-disclosure presently includes data about<br />
companies that with to cooperate with <strong>the</strong> shipyard.<br />
The data <strong>of</strong> <strong>the</strong> s<strong>up</strong>pliers with<br />
whom we are already doing<br />
business will also be included.<br />
Potential s<strong>up</strong>pliers get registered<br />
on our online s<strong>up</strong>plier registration<br />
on www.<strong>meyer</strong>werft.de.<br />
The shipyard decides on a<br />
case-by-case basis whe<strong>the</strong>r<br />
companies are accepted as<br />
potential s<strong>up</strong>pliers. As soon as<br />
a company becomes a member<br />
<strong>of</strong> <strong>the</strong> <strong>portal</strong> it is required to<br />
provide information requested<br />
by us and – which is new –<br />
takes over sole responsibility<br />
for its own company data.<br />
This form <strong>of</strong> self-disclosure on<br />
an internet based platform is<br />
usual practice today. If a decision<br />
has been taken to include a company in <strong>the</strong><br />
<strong>portal</strong> <strong>the</strong> company will receive its login data from<br />
us in an email. Access to <strong>the</strong> <strong>portal</strong> is meanwhile<br />
also possible via www.<strong>meyer</strong>werft.de.<br />
Since mid July, <strong>the</strong> next functionality in <strong>the</strong><br />
Materials Management/Purchasing section, i.e <strong>the</strong><br />
search in <strong>the</strong> regional s<strong>up</strong>plier network, has been<br />
available. We are developing this network firstly to<br />
<strong>of</strong>fer our national and international shipyard<br />
s<strong>up</strong>pliers <strong>the</strong> possibility to obtain s<strong>up</strong>port from <strong>the</strong><br />
region to work here on site in <strong>the</strong> shipyard.<br />
Secondly, we want to <strong>of</strong>fer a platform for regional<br />
companies to create business links where <strong>the</strong><br />
shipyard is not actively involved but which come<br />
about with <strong>the</strong> help <strong>of</strong> <strong>the</strong> shipyard.<br />
In future additional steps in <strong>the</strong> procurement<br />
process are s<strong>up</strong>posed to be handled via <strong>the</strong> MEYER<br />
NEPTUN PORTAL, with <strong>the</strong> aim <strong>of</strong> streamlining this<br />
process, reducing effort and thus saving time and<br />
money.<br />
Homepage <strong>of</strong> <strong>the</strong> MEYER NEPTUN PORTAL<br />
The second application that is currently active<br />
relates to inspections. Alongside <strong>the</strong> inspections<br />
calendar, in wh ich <strong>the</strong> inspections carried out daily<br />
are shown, <strong>the</strong> owners, <strong>the</strong> classification societies<br />
and staff from our external production department<br />
also have access to <strong>the</strong> inspections that were<br />
already carried out. Inspection-related data is<br />
generated directly from <strong>the</strong> inspection database<br />
and is thus always <strong>up</strong> to date. Using this new type<br />
<strong>of</strong> communication, which reduces paperwork and<br />
makes transfer lists for minutes <strong>of</strong> meeting<br />
s<strong>up</strong>erfluous, simplifies various procedures in <strong>the</strong><br />
cooperation with our customers and <strong>the</strong><br />
classification societies. In <strong>the</strong> middle <strong>of</strong> May <strong>the</strong><br />
first login data was handed to Disney Cruise Line. In<br />
<strong>the</strong> next few weeks more users will be added.<br />
IM DIALOG<br />
3
August 2009 | N o 04<br />
4 IM DIALOG<br />
FIRST-TIME USE OF PREFABRICATED BALCONIES<br />
For S. 677 50 balcony plates have been prefabricated<br />
and assembled in a block. The shipyard<br />
and <strong>the</strong> s<strong>up</strong>plier <strong>of</strong> <strong>the</strong> prefabricated balconies,<br />
Jukova Oy from Finland, are using this pilot phase<br />
to gain experience in production and assembly so<br />
that this knowledge can <strong>the</strong>n be optimally utilised<br />
in building subsequent vessels. With <strong>the</strong> use <strong>of</strong> prefabricated<br />
balconies MEYER WERFT is breaking<br />
new ground and this new challenge requires a<br />
close, cooperative partnership between <strong>the</strong><br />
shipyard and <strong>the</strong> s<strong>up</strong>plier.<br />
On <strong>the</strong> following newbuildings, S. 687 and S. 679,<br />
400 and 830 prefabricated balconies respectively<br />
will be used. The balcony plates, balustrades and<br />
separating walls are made <strong>of</strong> aluminium extruded<br />
sections that are designed and built in accordance<br />
with <strong>the</strong> individual customer's wishes. The balcony<br />
plates <strong>the</strong>mselves are prefabricated completely<br />
with drain gutters and flooring. The balustrade<br />
components are already part-mounted on <strong>the</strong><br />
www.<strong>meyer</strong>werft.de<br />
On our newbuilding S. 677, <strong>the</strong> Celebrity Eclipse, prefabricated balconies are<br />
used for <strong>the</strong> first time as part <strong>of</strong> a pilot phase. By assembling prefabricated<br />
balconies <strong>the</strong> shipyard achieves a higher level <strong>of</strong> outfitting for <strong>the</strong> blocks that<br />
are already completely corrosion-protected at <strong>the</strong> time <strong>of</strong> assembly.<br />
NEWS IN BRIEF<br />
VR room in operation<br />
balcony plates. The complete unit is packed in<br />
protective plates and sheeting during preproduction<br />
to minimise later cleaning and to avoid<br />
damage as far as possible. The separating walls <strong>of</strong><br />
<strong>the</strong> individual balconies are laid on <strong>the</strong> finished<br />
deck as a material package and already assembled<br />
in <strong>the</strong> block after <strong>the</strong> balconies have been<br />
mounted. In this way more cost intensive<br />
production time in <strong>the</strong> building dock can be<br />
reduced. By using prefabricated balconies, and due<br />
to <strong>the</strong> fact that corrosion protection has already<br />
been completely applied early, it is possible to carry<br />
out <strong>the</strong> insulation <strong>of</strong> <strong>the</strong> door locks early too,<br />
which in turn allows more timely placing <strong>of</strong> <strong>the</strong><br />
finished cabins in <strong>the</strong> building dock.<br />
Using prefabricated balconies contributes to<br />
a considerable reduction <strong>of</strong> production time, a<br />
fur<strong>the</strong>r, important step to more efficient organisation<br />
<strong>of</strong> our procedures.<br />
Since May this year a Virtual Reality room has been available for <strong>the</strong> Design and Production departments to<br />
improve <strong>the</strong> quality <strong>of</strong> work still fur<strong>the</strong>r and to simplify it. Before a component or room is built specialists<br />
from Design and Production can have a look at <strong>the</strong> product from all sides in <strong>the</strong> virtual space to find any<br />
possible errors or to carry out improvements. In this way designs can be checked for <strong>the</strong>ir practical benefits<br />
before assembly and discussed toge<strong>the</strong>r with <strong>the</strong> owners.<br />
Delivery deadlines 2009<br />
This year, after AIDAluna in March, A-ROSA AQUA in June and Celebrity Equinox in July, no more<br />
additional ships will be delivered. In <strong>the</strong> coming year <strong>the</strong> following <strong>delivery</strong> dates are planned:<br />
S.680 > AIDAblu February 2010<br />
S.677 > Celebrity Eclipse April 2010
NEWS IN BRIEF<br />
Seventh River Cruise Ship for A-ROSA<br />
On 30 June 2009 NEPTUN WERFT in Rostock delivered <strong>the</strong> A-ROSA AQUA, <strong>the</strong> seventh ship, to <strong>the</strong> A-ROSA<br />
Flussschiff GmbH from Rostock. It is now <strong>the</strong> thirteenth river cruise ship that NEPTUN WERFT in<br />
Warnemünde has built since 2002. The ship that has just been delivered is a consistent continuation <strong>of</strong> <strong>the</strong><br />
unmistakeable A-ROSA river ship concept.<br />
The ship is 135 m long, 11.40 m wide, and has a draught <strong>of</strong> approx. 1.60 m; propulsion is effected by four<br />
rudder propeller systems. Due to its dimensions <strong>the</strong> ship can navigate all large European rivers and also <strong>the</strong><br />
Rhine-Main-Danube Canal.<br />
Third Club Ship for German Market Leader AIDA Cruises<br />
The 69.200-gt club ship AIDAluna was<br />
delivered to <strong>the</strong> Rostock-based cruise<br />
company AIDA Cruises in Emden on<br />
16 March 2009.<br />
The AIDAluna is <strong>the</strong> third ship in a<br />
series <strong>of</strong> a total <strong>of</strong> six club ships. More<br />
than 65% <strong>of</strong> <strong>the</strong> cabins are outside<br />
cabins, most <strong>of</strong> <strong>the</strong>se cabins have<br />
<strong>the</strong>ir own balconies. A highlight <strong>of</strong><br />
<strong>the</strong> AIDAluna is <strong>the</strong> first open air cinema<br />
on an AIDA ship. The LED screen,<br />
consisting <strong>of</strong> more than 186,000 LED<br />
lights, is 7.17 metres wide and<br />
4.03 metres high and promises<br />
passengers a very special cinema<br />
experience.<br />
With a diesel-electric propulsion system, interactive communications systems as well as extensive stage and<br />
entertainment technology on board, cutting edge safety and entertainment standards are guaranteed. On<br />
4 April <strong>the</strong> AIDAluna was <strong>of</strong>ficially named in <strong>the</strong> harbour <strong>of</strong> Palma de Mallorca by <strong>the</strong> top model Franziska<br />
Kn<strong>up</strong>pe.<br />
The s<strong>up</strong>plier ratings for this ship and for S. 676, Celebrity Solstice, will serve as <strong>the</strong> basis for <strong>the</strong> award<br />
Partner des Jahres 2009.<br />
IM DIALOG<br />
5
August 2009 | N o 04<br />
6 IM DIALOG<br />
Mr Gerst, please give us a brief overview <strong>of</strong> <strong>the</strong><br />
range <strong>of</strong> products and services <strong>of</strong>fered by Glüpker<br />
Blechtechnologie.<br />
As a high performance contract manufacturer in<br />
<strong>the</strong> sheet metal forming and processing sector we<br />
can produce and s<strong>up</strong>ply anything from simple tailored<br />
blanks, via edged parts <strong>up</strong> to complex welded<br />
subassemblies including mechanical processing and<br />
surface processing.<br />
To do this we can draw on <strong>the</strong> whole value creation<br />
chain <strong>of</strong> <strong>the</strong> Neuenhauser Gro<strong>up</strong> <strong>of</strong> Companies.<br />
The main focal points <strong>of</strong> our production are<br />
lasering, edging, welding, surface processing,<br />
assembly and logistics.<br />
How did you get in touch with MEYER WERFT?<br />
We had already made contact with MEYER WERFT<br />
in <strong>the</strong> past. At last year’s Regional Day <strong>the</strong> decisive<br />
step was made to expand our cooperation.<br />
What do you s<strong>up</strong>ply to MEYER WERFT?<br />
We produce and s<strong>up</strong>ply guide rails in steel and<br />
stainless steel for <strong>the</strong> window washing equipment<br />
for Celebrity Cruises and o<strong>the</strong>r large cruise<br />
companies, as well as gangways for <strong>the</strong> disembarkation<br />
platforms <strong>of</strong> new cruise ships.<br />
Our total volume currently amounts to about half a<br />
million Euros.<br />
Who are your main customers or which sectors do<br />
you mainly focus on?<br />
We s<strong>up</strong>ply customers in <strong>the</strong> automotive, agricultural<br />
machinery, wind energy and textile sectors<br />
and recently <strong>the</strong> shipbuilding sector, too.<br />
Some <strong>of</strong> our reference customers are Schmitz<br />
Cargobull, Claas Erntetechnik, Grimme Landmaschinenfabrik,<br />
Enercon and now MEYER WERFT<br />
as well.<br />
What do you think <strong>of</strong> MEYER WERFT’s idea <strong>of</strong><br />
building <strong>up</strong> a regional network? What does it<br />
promise for you?<br />
www.<strong>meyer</strong>werft.de<br />
SEIZE A CHANCE AS MEMBER OF THE REGIONAL SUPPLIER NETWORK<br />
Interview with Mr Jürgen Gerst,<br />
Technical Manager <strong>of</strong> Glüpker Blechtechnologie GmbH<br />
It’s a good idea to build <strong>up</strong> a regional network,<br />
particularly with <strong>the</strong> ongoing tendency for<br />
companies to specialise.<br />
As a member <strong>of</strong> your network we want to seize <strong>the</strong><br />
chance to make our products, services and<br />
specialisations accessible to a selected gro<strong>up</strong>.<br />
Making knowledge and expertise available but also<br />
receiving ideas and food for thought from network<br />
partners, for example in product development.<br />
I understand networks to mean give and take in<br />
equal measure in a partnership relationship.<br />
Elke Seitz from MEYER WERFT's Purchase Dept.<br />
talking to Jürgen Gerst<br />
How do you assess <strong>the</strong> future development <strong>of</strong><br />
Glüpker Blechtechnologie GmbH?<br />
We are working very intensively on continuing our<br />
strong growth <strong>of</strong> <strong>the</strong> past few years. We react with<br />
appropriate measures to changing market<br />
conditions. Alongside even greater flexibility and<br />
quicker reaction times, this particularly includes<br />
advanced training for our staff so that we can also<br />
be successful in <strong>the</strong> future in <strong>of</strong>fering our customers<br />
top service.<br />
Our declared aim is to increase our market share.<br />
Find more information on<br />
www.gluepker-blechtechnologie.de<br />
Contact<br />
Jürgen Gerst, Technical Management<br />
Glüpker Blechtechnologie GmbH<br />
Rudolf-Diesel-Straße 10<br />
49828 Neuenhaus, Germany<br />
Phone +49-5941 - 607-103
DEVELOPMENT OF MEYER WERFT LASERZENTRUM IS ON SCHEDULE<br />
Laser technology – this term is considered <strong>the</strong> epitome <strong>of</strong> future-oriented<br />
technologies. Here at MEYER WERFT Laserzentrum <strong>the</strong> future has already<br />
begun.<br />
Panel production line<br />
In <strong>the</strong> area <strong>of</strong> steel pre-production, <strong>the</strong> so called<br />
panel production, lasers are utilised to weld <strong>up</strong><br />
panel joints and pr<strong>of</strong>iles.<br />
Through investing a total <strong>of</strong> € 80 million, a completely<br />
new production line is being installed<br />
alongside <strong>the</strong> existing panel production line, with<br />
a maximum processing width <strong>of</strong> 20 m. This production<br />
line is in a position to produce 30 m long<br />
section elements and uses so-called disc lasers for<br />
<strong>the</strong> first time to weld <strong>up</strong> plate joints. In this way<br />
3 x 10 m steel plates become ship sections<br />
measuring 25 x 30 m.<br />
With <strong>the</strong> four CO2 laser systems already installed,<br />
having a total output <strong>of</strong> 72 kWh, <strong>the</strong> largest laser<br />
centre in Europe is being created with <strong>the</strong><br />
installation <strong>of</strong> <strong>the</strong> new disc lasers and an additional<br />
CO2 laser having an installed total output <strong>of</strong> 104 kWh.<br />
Synchronised serial production with defined<br />
procedures makes MEYER WERFT Laserzentrum a<br />
high-tech company employing 250 people.<br />
The finishing is taking shape. The steel work in <strong>the</strong><br />
new hall 10 is nearly complete. The cranes have<br />
been installed and <strong>the</strong> transport facilities are being<br />
built. Currently extensive tests are being carried<br />
out on <strong>the</strong> new disc laser. Thus nothing stands in<br />
<strong>the</strong> way <strong>of</strong> final commissioning as scheduled at <strong>the</strong><br />
end <strong>of</strong> November.<br />
IM DIALOG<br />
7
August 2009 | N o 04<br />
> Imprint<br />
Editor:<br />
MEYER WERFT GmbH<br />
Industriegebiet Süd<br />
D - 26871 Papenburg<br />
Materials Management/Purchasing<br />
Industriegebiet Süd<br />
D - 26871 Papenburg<br />
Tel. +49 (0)4961 / 81-0<br />
Fax +49 (0)4961 / 81-42 99<br />
Layout:<br />
eskalade werbeagentur GmbH<br />
info@eskalade.de<br />
www.eskalade.de<br />
Photos:<br />
MEYER WERFT, Ingrid Fiebak Fotografie,<br />
Hero Lang<br />
Fur<strong>the</strong>r information<br />
www.<strong>meyer</strong>werft.de<br />
www.<strong>meyer</strong>werft.de<br />
PAPENBURG FESTIVAL 22,000 VISITORS AND ONE SHIP<br />
Under bright sunshine 22,000 visitors turned <strong>up</strong> to <strong>the</strong> Papenburg Festival<br />
on <strong>the</strong> premises <strong>of</strong> MEYER WERFT on 13 June 2009. Against <strong>the</strong> impressive<br />
backdrop <strong>of</strong> <strong>the</strong> Celebrity Equinox, which had left <strong>the</strong> covered building<br />
dock one week earlier, Van Velzen, Ich & Ich, James Morrison, Stefanie<br />
Heinzmann and Reamonn created a great atmosphere for <strong>the</strong> visitors.<br />
After sunset <strong>the</strong> brightly lit Celebrity Equinox, which was also ba<strong>the</strong>d in<br />
coloured light from twelve searchlights, was a particular highlight. The<br />
evening ended with <strong>the</strong> current hits from Reamonn and a wonderful<br />
fireworks display.