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Autoclaved Aerated Concrete Technology Plants and ... - HESS Group

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ModificationsTechnical Data - AAC <strong>Plants</strong>Compact Line – CBTCBT-200 CBT-300 CBT-400Theoretical capacity 200 m³ / day 300 m³ / day 400 m³ / dayCakes / day 75 112 150Cycle time 18,0 min / cake 12,0 min / cake 9,0 min / cakeNo. of autoclaves (32 m) 2 3 4No. of rising places 9 13 17Net cake size 3,0 x 1,5 x 0,6 m = 2,7 m³Keen-Crete® Line – KBT-SKBT-S-450 KBT-S-650 KBT-S-900Theoretical capacity 450 m³ / day 650 m³ / day 900 m³ / dayCakes / day 84 126 167Cycle time 16,1 min / cake 10,7 min / cake 8,1 min / cakeNo. of autoclaves (43.7 m) 2 3 4No. of rising places 10 14 19Net cake size 6,0 x 1,5 x 0,6 m = 5,4 m³Keen-Crete® Line – KBTKBT-900 KBT-1100 KBT-1350 KBT-1550Upgrade of existing Hebel type cutting systemsIn order to increase the quality of the productas well as the reliability of the plant, withoutinvesting in a complete new cutting machine,the modification of the Hebel technologybased cutting machine is possible.• cutting table with moving bridges• needles with rectangular design• ballance opposed double set of cross cuttingshafts• vertical wire tensioning system• top crust removal system• horizontal cutting system for lintel cutting• counter pusher with pusher package• bottom <strong>and</strong> top profiling system• control system• hydraulic systemHighlights• short installation time• proven technology• the existing logistics <strong>and</strong> production technologydo not require major changes<strong>HESS</strong> can also undertake the modification ofother AAC plant systemTheoretical capacity 900 m³/ day 1.100 m³/ day 1.350 m³/ day 1550 m³/ dayCakes / day 167 204 250 288Cycle time 8,1 min / cake 6,5 min / cake 5,3 min / cake 4,6 min / cakeNo. of autoclaves (43.7 m) 4 5 6 7No. of rising places 19 24 28 33Net cake size 6,0 x 1,5 x 0,6 m = 5,4 m³Keen-Crete® Line – KBT-LKBT-L-1550 KBT-L-1750 KBT-L-2000Theoretical capacity 1550 m³/ day 1750 m³/ day 2000 m³/ dayCakes / day 288 330 370Cycle time 4,7 min/ cake 4,1 min/ cake 3,7 min/ cakeNo. of autoclaves (43.7 m) 7 8 9No. of rising places 32 37 41Net cake size 6,0 x 1,5 x 0,6 m = 5,4 m³Based on a pre-curing time of 2,5 h <strong>and</strong> on 2 autoclave cycles/day. These are dependent on raw materials <strong>and</strong> product mix. Other autoclave lengths<strong>and</strong> net cake volumes are possible <strong>and</strong> will change the capacity data. Reinforced products with a length of max. 6 meters can be produced on allKeen-Crete® Lines14 15

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