125, 140, 180 models - Rapid Welding and Industrial Supplies Ltd

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ivThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you!ivCUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment.Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask LincolnElectric for advice or information about their use of our products. We respond to our customers based on the best information in our possessionat that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such informationor advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customerʼs particular purpose,with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating orcorrecting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter anywarranty with respect to the sale of our products.Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the controlof, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained inapplying these types of fabrication methods and service requirements.Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.comfor any updated information.Please Examine Carton and Equipment For Damage ImmediatelyWhen this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claimsfor material damaged in shipment must be made by the purchaser against the transportation company at thetime the shipment is received.Please record your equipment identification information below for future reference. This information can befound on your machine nameplate.Product _________________________________________________________________________________Model Number ___________________________________________________________________________Code Number or Date Code_________________________________________________________________Serial Number____________________________________________________________________________Date Purchased___________________________________________________________________________Where Purchased_________________________________________________________________________Whenever you request replacement parts or information on this equipment, always supply the information youhave recorded above. The code number is especially important when identifying the correct replacement parts.On-Line Product Registration- Register your machine with Lincoln Electric either via fax or over the Internet.• For faxing: Complete the form on the back of the warranty statement included in the literature packetaccompanying this machine and fax the form per the instructions printed on it.• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then“Product Registration”. Please complete the form and submit your registration.Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep ithandy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:WARNINGThis statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.CAUTIONThis statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
A-1TECHNICAL SPECIFICATIONSINSTALLATIONA-1180 Amp units (K2481-1, K2515-1, K2659-1, K2689-1, K2698-1)INPUT – SINGLE PHASE ONLYStandard Voltage/FrequencyInput Current230 V 60 Hz 20 Amps @ rated output208 V 60 Hz 20 Amps @ rated outputVoltage/Duty CycleRATED OUTPUTCurrent Voltage at Rated Amperes230 V 30% 130 Amps 20208 V 30% 130 Amps 17OUTPUTWelding Current Range Open Circuit Voltage Wire Speed Range30-180 Amps 34 V 50 - 500 in/min.(1.3 - 12.7 m/min.)RECOMMENDED INPUT CABLE AND FUSE SIZESInput Voltage/Frequency Fuse or Breaker Size 1 Input Amps Power Cord230 V 60 Hz 40 Amp Super Lag 20 50 Amp, 250 V,Three Prong Plug(NEMA Type 6-50P)PHYSICAL DIMENSIONSHeight Width Depth Weight13.7 in 10.15 in 17.9 in 64 Ibs347 mm 258 mm 454 mm 29 kgOPERATORʼS MANUAL1 If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.140 Amp units (K2480-1, K2514-1, K2658-1, K2688-1, K2697-1)INPUT – SINGLE PHASE ONLYStandard Voltage/FrequencyInput Current120 V / 60 Hz 20 Amps @ rated outputRATED OUTPUTDuty Cycle Current Voltage at Rated Amperes20% Duty Cycle 90 Amps 19.5OUTPUTWelding Current Range Open Circuit Voltage Wire Speed Range30-140 Amps 33 V 50 - 500 in/min.(1.3 - 12.7 m/min.)RECOMMENDED INPUT CABLE AND FUSE SIZESInput Voltage/Frequency Fuse or Breaker Size 1,2 Input Amps Power Cord Extension Cord120 V 60 Hz 20 Amp 20 15 Amp, 125 V, 3 Conductor # 12 AWGThree Prong Plug (4mm 2 ) or Larger(NEMA Type 5-15P) up to 50 ft.(15.2m)PHYSICAL DIMENSIONSHeight Width Depth Weight13.7 in 10.15 in 17.9 in 54 Ibs347 mm 258 mm 454 mm 24.5 kg1If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.WIRE FEEDER WELDERS (125, 140, 180 MODELS)
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Page 4 and 5: iiiSAFETYiiiWELDING and CUTTINGSPAR
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Page 12 and 13: B-3OPERATIONB-3See Figure B.3FIGURE
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Page 16 and 17: B-7OPERATIONSETTING UP AND MAKING A
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Page 20 and 21: OPERATIONB-11B-11SETTING UP AND MAK
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125, 140, 180 models - Rapid Welding and Industrial Supplies Ltd

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