cg-550/030/a/gt/hp maintenance & operating instructions - Field ...

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CG-030/A/HPCOMPONENT PARTS LISTREF. PART NO. DESCRIPTION1 21030REDUCER-02C CG-030 Reducer (3” X 2” Victaulic)1A 24030RBOLT CG030 Reducer Bolt (3/8-16 X 3-1/3)2 21050REDUCE11/4 2” Victaulic X 1-1/4” NPT Reducer2A 542VICT#77 2” Victaulic Coupling (With Gasket)2B 33EV11/4ABR 1-1/4” Part A Evertite Coupling2C 84030RELIEF Grout Pressure Relief Valve3 21030STAPLE CG-030 Staple Pin3A 33EV3GASK Coupling Gasket4 21030BALL 2-5/8” Polyurethane Ball5 See Main Parts List Hopper5A See Main Parts List Hopper Screen6 21030BALLSEAT3 CG-030 Ball Seat6A 21030RING “O” - Ring For Ball Seat7 21030TEE CG-030 Tee7A 24030TBOLT Hopper Ball Retainer (3/8-16 X 4-1/2)8 21030SLEEVE CG-030 Sleeve9 21030CYLBKTA CG030 Air Cylinder Bracket9A 21030CYLBKTAHP CG030 Air Cylinder Bracket Adapter10 07030PIST Piston Assembly (parts 10A to 11)10A 21030PISTBP CG-030 Piston Backer Plate10B 21030PISTSP CG-030 Piston Spacer Plate10C 21030PISTCUP CG-030 Piston Cup10E 243/4X10JAMNUT Piston Nut11 21030AIRADAPT CG-030 Piston Adapter12 06NAN500N06 Exhaust Silencer13 06FRL1 1” Filter/Regular/Lubricator14 06NAR5000N010 1” Regulator15 06NAL5000N010 1” Lubricator16 06NAF5000N010 1” Filter17 841BBALL 1” Ball Valve18 33AM13 1” Air King Fitting19 06CYL8X7 8" Bore X 7" Stroke Air Cylinder20 06CRAP2 30 Mesh Air Filter21 06NVSA-ALT 1” 2 Pos., 4 Way Dir. Ctrl. Valve22 06VR370 Air Bleeder Valve (directional control)26 292160 Pressure Gauge27 061/8CHECK 1/8” Check Valve®
030 GROUT PUMPMaintenanceDaily - add oil SAE 10 or SAE 20 at (15) Drain filter (16).OperationConnect air line to (18) and grout line to (1). Pour 5 gallons water in hopper (5). Startpump by opening valve (17) and pump out water. Disconnect and manually drain hose.Reconnect grout hose. Begin mixing by introducing first water, then solid materials tomixer. Mix until smooth and creamy, then discharge into hopper and begin pumping -see IMPORTANT NOTICES below.CleanupPour water into (5) and pump until discharge is clear. Stop pump, disassemble, washand clean. Reassemble pump immediately when clean to prevent loss of parts.Important NoticesSome pre-blended grouts not pumpable. Granular particles in grout must be wellgraded. Maximum particle size in slurry 3/16" (.5 cm.). Grout mix must not be too wet.See section on grout mix recommendations.®
Page 1 and 2: CG-550/030/A/GT/HPMAINTENANCE & OPE
Page 4 and 5: TABLE OF CONTENTSSECTIONSUBJECT1. G
Page 6 and 7: CG-550/030/A/GT/HPGENERAL DESCRIPTI
Page 8 and 9: OPERATING INSTRUCTIONSGENERAL* * *
Page 10 and 11: SECTION 3GROUT SUGGESTIONS®
Page 12 and 13: MIXING AND PUMPING SUGGESTIONSNOTE:
Page 14 and 15: ADDITIONAL SUGGESTIONS“HOMEMADE
Page 16 and 17: U. S. Standard Sieve Numbers1003/8
Page 18 and 19: 14 151727A10 10A17A182122231923 3A
Page 20 and 21: SECTION 5GROUT PUMP INSTRUCTIONS®
Page 24 and 25: SERVICE GUIDEPROBLEM PROBABLE CAUSE
Page 26 and 27: EXPLANATION OF AIR CYLINDER TIMING
Page 28 and 29: SECTION 6AIR MOTOR INSTRUCTIONS®
Page 30 and 31: ServicingIf the motor is sluggish o
Page 32: Recommendations For Air Operated Eq

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