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JXT Jaw Crusher - Index Industrial Brokers

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SCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>OVERVIEWScreen Machine Industries is a global leader in crushing and screeningequipment with manufacturing headquarters located in Columbus, Ohio, USA.Directionally reversible, 42” wideconveyor with impact bed, rebarguard and guide idlers createsmaintenance free material flowsCaterpillar C-9 Tier III ACERTengine coupled directly to thecrusher through a Transfluid fluidcoupling eliminates costly mechanicalclutch problems or expensivehydraulic issuesUniversal Engineering <strong>Jaw</strong><strong>Crusher</strong>, manufactured inCedar Rapids, Iowa, USAUSA Sourced GRADE 80 steelconstruction for strengthand durabilityCrossbelt magnet with stainlesssteel cladding and chutesto prevent magneticmaterial buildupMultiple catwalks and lockable accessdoors create ease of maintenanceTrack-mounted design with easyto use wireless remote controlallows for quick and efficientsetup and operationIndustry unique Hydraulic BlockageClearance and Remote ControlHydraulic Adjustment facilitatesmaximum productivityState of the art Tramp IronRelief feature automaticallysenses and bypasses uncrushablescontinuously during operationSpecifications Subject To Change Without Notice


SCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>KEY FEATURESRigid one-piece fabricated base frame is reinforced for unmatched durability and strengthFabricated steel pitman is heavily reinforced, machined and stress relievedProvides the ability to absorb shock loadsStronger than cast pitmansToeless pitman design prevents material build up at crusher discharge outlet1 ¼” (32mm) throw on the eccentric shaft creates a constant downward forceon materialFour manganese jaw dies are reversible and interchangeableCompact size of dies allows for ease of handlingIdentically sized die is used on all four die sectionsRebar guard under crusher protects conveyor beltProtective grate above crusher keeps large material in crusher chamberThe Value of a Universal Engineering <strong>Jaw</strong> <strong>Crusher</strong>With its overhead eccentric principal, Universal Engineering Corp. brought double crushing action to the rock producers ofAmerica several decades ago and made crushing a profitable business. Universal’s patent in 1906 was the first overheadeccentric, single toggle jaw crusher. Universal’s overhead eccentric jaw crushers last longer and crush longer because theyare constructed from top quality materials to a field proven design. These crushers are built with brute strength for ruggedservice in a tough industry. There are many attempted copies of the Universal overhead eccentric jaw crushers, but fewhave challenged Universal’s superiority. Daily reports from owners of Universal jaw crushers, some of them in service for70 years and still going strong, lend proof to Universal’s superiority and durability in the industry.Steep toggle angle creates strong toe actionCreates crushing force over the full face of the chamberUniversal Engineering is well known for their steep toggle angles having 5 to 10 degreeadvantages over many other jaws creating industry leading crushing actionsMore toe action equates to more crushing throughputStrong toe action decreases chance of plugging when processing sticky materialsActual jaw size [Depth (A)] measures 26”(66cm) from peak of jaw die to peak of jaw die onnew and unworn diesMeasured without the jaw dies yields a 32”(81cm) dimensionActual jaw size [Width (B)] measures 44 ½”(1.13M) inside of unworn liner plate to inside ofunworn liner plateMeasured without the liners plates yields a 46 1/2”(1.18M) dimensionThe larger the die opening, the larger the possible raw material sizeInconsistent measuring of jaw opening, either without dies, with heavily worn dies or from valley to valleyof dies, can lead to misleading size claims and lower production capabilitiesAccurate jaw sizing and true crushing action determine true production rates and profitability


SCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>HYDRAULIC RELEASE SYSTEMScreen Machine Industries’ exclusively designed control system<strong>Jaw</strong> can be opened with the remote control to clear a blockageUpon clearing jaw will return automatically to the previously set limitState of the art Tramp Iron Relief System protects the jaw when an uncrushable enters the jaw chamber<strong>Jaw</strong> automatically returns to previously set limit after the tramp iron has clearedTrue “adjust on the fly” capability via hydraulic adjustment during operationVisit www.screenmachine.com to view video animationHydraulics allow the jaw to be adjusted quickly and easily by the wireless remotecontrol or the control panel and can be operational within minutesLow pressure hydraulic system uses common components for case of maintenanceHydraulic cylinder combined with mechanical spring creates constant tension onthe toggle without wear on hydraulic componentsSpecifications Subject To Change Without Notice


SCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>Caterpillar C-9 Tier III ACERT 300 HP diesel engineLarge lockable engine compartmentWalk-in area provides ease of maintenance on all service access points175 gal (663 l) fuel tank and 105 gal (398 l) hydraulic tank with hydraulic coolerTransfluid hydraulic fluid couplingProvides smooth startup and shutdown operations of crusher without therisk of excessive wear or catastrophic failureDesigned to permit instantaneous crusher stoppage due to steel or otherlarge uncrushable materialSlips fluid on fluid, causing no wear, unlike mechanical clutchesOperator can uniquely disengage the crusher, move the machine and re-engage thecrusher as quickly as you can read thisMassive unibody structure features unrivaled deep frame designMassive unibody frame handles the high stresses of uneven loadingduring operation and rough terrain during movementUSA grade 80 steel constructionAll structural supports and wear surfaces are manufactured from highstrength Grade 80 steel generating a yield strength of 80,000 psi. That’smore than two times the yield strength of A36 steel (36,000 psi) commonlyused in most other machinery. This single feature alone could double yourmachine’s structural life span.Elevated frame design equates to rapid deployment and set upHigh ground clearance uniquely eliminates the need for any machinedisassembly or extensive site preparation prior to movementHeavy-duty design for optimum grade climbing abilityLow speed for maneuvering and high speed for long distance travelTrack operation is controlled from a safe distance via remote control24” (600 mm) wide pads create low ground pressureRemtron wireless remote control with 300 ft. (91M) rangeVariable speed feeder with feeder shutoff<strong>Crusher</strong> relief and jaw size settingsFull track motion and speed (high and low)Engine shutoff control buttonWireless remote means never leaving the safety of the loader cabto reposition the <strong>JXT</strong> and resume material processingDetailed control panel allows for ease of operationFour emergency stops mounted on machine for safety


SCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>40”x13’-0” (1M x 4M) vibratory grizzly feeder14’-0” (4.3M) long feed hopper openingFixed hopper allows for quick setup and teardownNo folding hopper walls to manipulateGrade 80 steel hopper wall constructionAR400 replaceable liner plates on feeder deckT1 tapered grizzly bars for pre-screeningVariable speed feeder range from 600 to 900 rpmSheave drive allows hydraulic motor to work in optimal speedrange, resulting in long life of motorHydraulic motor is protected from falling debris and loadersAutomatic feeder shutoff to prevent overload if jaw speed dropsFeeder automatically restarts at recovered jaw speedMain Belt:42”(107cm) wide 440 PIW Global belt10’-9” (3.27M) main belt discharge height, reversible in directionPrecision head & tail pulleys with spherical roller bearingsMartin Engineering belt scraper for optimum cleaningLarge Dodge reducer with hydraulic drive motorImpact bed below crusher discharge prevents belt wearRubber disc return rollers and guide idlers on all beltsSide Stacker:Fines side conveyor with 24” (600mm) belt and 7’ (2.13M) discharge height<strong>Crusher</strong> bypass lever allows for optional fines removal to side stackerOptional Dust Suppression SystemCross belt permanent magnetFour adjustable corner ratchets allows for optimal positioning above materialReversible directionHeavy duty belt with stainless steel cladding and flights for extended lifeStainless steel chutes on both sides of conveyorPrevents magnetic material buildup on chutesImpact bed with stainless steel mounted under magnetPrevents magnetic material buildup on rollers while discharging metalsMultiple non-slip platforms with laddersKey lock doors to service locations and tool storage compartment.Service manuals in book form or electronic formatRapid response parts availabilityFree lifetime telephone and email technical supportSpecifications Subject to Change Without Notice


OPERATING DIMENSIONSSCREEN MACHINE INDUSTRIES, INC.<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong>TRANSPORTATION DIMENSIONSLength: 48’-6” [14.79M]Width: 9’-10’ [3.00M]Height: 11’-6” [3.50M]Weight: 98,000 lbs[44,452 kgs]Screen Machine Industries’ Spyder 516T is a perfect match to the <strong>JXT</strong> <strong>Jaw</strong><strong>Crusher</strong>. This wireless remote controlled 3-way split screening plant satisfiesthe need for a heavy-duty machine to process large volumes in the mostdemanding applications. This unit can operate alone, or in tandem with the<strong>JXT</strong> <strong>Jaw</strong> <strong>Crusher</strong> (as shown below).Features include:For more information about the Spyder 516T visit www.screenmachine.comPatented overall machine design allows loaders to uniquely feed from 3 sides ofthe feeder while maintaining a safe distance from conveyors and stockpilesMassive structural components manufactured from Grade 80 USA Steel forsuperior durabilityLeading American brand name components to ensure peace of mind investmentImpacts beds and apron feeders support severe duty applicationsStraight pass through design engineered to process large oversize materials5’x16’ (1.5M x 4.9M) double deck shaker screen uses patented SmoothstarttechnologySpyder 516T is covered byUS patents 6,669,026 and 6,698,594

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