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Environmental Declaration 2010 for the Audi Plant in Ingolstadt

Environmental Declaration 2010 for the Audi Plant in Ingolstadt

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Emissions<br />

CO2 emissions<br />

The emissions of <strong>the</strong> greenhouse gas CO2 are of key<br />

importance <strong>for</strong> <strong>the</strong> <strong>Audi</strong> plant <strong>in</strong> <strong>Ingolstadt</strong>.<br />

Total CO2emissions<br />

<strong>in</strong> 1.000 t<br />

Adherence to benchmarks<br />

The system known as <strong>the</strong> <strong>in</strong>dustrial noise <strong>in</strong><strong>for</strong>mation<br />

system (BLIS) <strong>for</strong>ms <strong>the</strong> basis <strong>for</strong> all noise level<br />

In 2009 <strong>the</strong> trend <strong>for</strong> direct CO2 emissions at <strong>the</strong><br />

observations at <strong>the</strong> <strong>Ingolstadt</strong> plant. With <strong>the</strong> aid of<br />

<strong>Ingolstadt</strong> plant on <strong>the</strong> decl<strong>in</strong>e.<br />

200<br />

this sonic model it is possible to produce precise noise<br />

For example, <strong>the</strong> directly emitted CO2 emissions<br />

emission <strong>for</strong>ecasts <strong>for</strong> all of <strong>the</strong> measures carried out<br />

amounted to 140,819 tonnes at <strong>the</strong> plant. In 2008<br />

160<br />

on <strong>the</strong> plant premises.<br />

this figure was 143,359 tonnes.<br />

The decl<strong>in</strong>e of CO2 emissions is primarily attributable<br />

120<br />

The data can thus be taken <strong>in</strong>to account early <strong>in</strong> <strong>the</strong><br />

plann<strong>in</strong>g phase <strong>for</strong> <strong>in</strong>stallations or construction<br />

to <strong>the</strong> reduction <strong>in</strong> <strong>the</strong> energy <strong>in</strong>put <strong>in</strong> <strong>the</strong> plant’s<br />

80<br />

projects, help<strong>in</strong>g to prevent or m<strong>in</strong>imise <strong>the</strong> effects<br />

heat supply facilities.<br />

of noise. In 2009 <strong>Audi</strong> had to create a sound quota<br />

CO2 emissions trad<strong>in</strong>g<br />

In accordance with <strong>the</strong> Greenhouse Gas Emissions<br />

Trad<strong>in</strong>g Act, <strong>Audi</strong> is obligated to participate <strong>in</strong> <strong>the</strong><br />

European-wide CO2 emissions trad<strong>in</strong>g system.<br />

There are two plants <strong>in</strong>volved <strong>in</strong> emissions trad<strong>in</strong>g at<br />

<strong>the</strong> <strong>Ingolstadt</strong> site: <strong>the</strong> “heat<strong>in</strong>g plant east/west”<br />

and <strong>the</strong> “comb<strong>in</strong>ed power, heat<strong>in</strong>g and cool<strong>in</strong>g plant”.<br />

Emissions certificates <strong>for</strong> 128,946 tonnes of CO2<br />

emissions per year were allocated to <strong>the</strong> <strong>Ingolstadt</strong><br />

plant by <strong>the</strong> German Emissions Trad<strong>in</strong>g Office <strong>for</strong> <strong>the</strong><br />

first trad<strong>in</strong>g period (2005 to 2007).<br />

As a result of comprehensive measures taken <strong>for</strong> <strong>the</strong><br />

efficient use of energy, <strong>the</strong> actual CO2 emissions of <strong>the</strong><br />

<strong>in</strong>stallations at <strong>the</strong> plant that fall under <strong>the</strong> emissions<br />

trad<strong>in</strong>g umbrella were held below <strong>the</strong> allocated<br />

quantity <strong>in</strong> all three years.<br />

Follow<strong>in</strong>g <strong>the</strong> conclusion of <strong>the</strong> first trad<strong>in</strong>g period,<br />

<strong>the</strong> second period (2008 to 2012) of CO2 emissions<br />

rights trad<strong>in</strong>g started <strong>in</strong> 2008.<br />

The emissions certificates were promptly applied <strong>for</strong><br />

and allocated. The plant received rights amount<strong>in</strong>g<br />

to 135,360 tonnes of CO2emissions per year.<br />

The CO2 emissions of <strong>the</strong> <strong>in</strong>stallations at <strong>the</strong> plant<br />

that fall below <strong>the</strong> emissions trad<strong>in</strong>g umbrella<br />

amounted to 99.134 tonnes <strong>in</strong> 2009.<br />

Thanks to <strong>the</strong> action taken <strong>in</strong> recent years, <strong>the</strong>re are<br />

currently no charges to be expected <strong>for</strong> <strong>the</strong> plant from<br />

emissions trad<strong>in</strong>g <strong>in</strong> <strong>the</strong> second trad<strong>in</strong>g period.<br />

With <strong>the</strong> determ<strong>in</strong>ation and validation of historic fuel<br />

consumption <strong>for</strong> <strong>the</strong> overall plant from 2005 to 2008,<br />

<strong>Audi</strong> is currently prepar<strong>in</strong>g <strong>for</strong> <strong>the</strong> third trad<strong>in</strong>g period.<br />

Organic solvents<br />

<strong>Audi</strong> employs <strong>the</strong> latest environmental protection<br />

technologies and pa<strong>in</strong>t<strong>in</strong>g processes. The total emissions<br />

of organic solvents (VOC) amounted to around<br />

36<br />

40<br />

01<br />

02<br />

03<br />

04<br />

05<br />

06<br />

Miscellaneous Production Heat<strong>in</strong>g<br />

Total emissions of organic solvents<br />

<strong>in</strong> tonnes<br />

2007 2008 2009<br />

787 820 864<br />

864 tonnes <strong>in</strong> 2009. Due to <strong>the</strong> slightly <strong>in</strong>creased<br />

production numbers and a re-calculation of <strong>the</strong> specific<br />

vehicles surfaces, <strong>the</strong> value has thus once aga<strong>in</strong> risen<br />

compared to <strong>the</strong> previous year (820 tonnes).<br />

However, with reference to one produced vehicle <strong>the</strong><br />

figure of 1.4 kg organic solvents per vehicle could be<br />

kept constant.<br />

Organic solvent emissions are primarily produced when<br />

pa<strong>in</strong>t<strong>in</strong>g and coat<strong>in</strong>g surfaces, as well as through <strong>the</strong><br />

operation of eng<strong>in</strong>e test rigs. Water based pa<strong>in</strong>ts are<br />

used <strong>for</strong> <strong>the</strong> cataphoretic dip prim<strong>in</strong>g process and when<br />

pa<strong>in</strong>t<strong>in</strong>g filler and primer, which only conta<strong>in</strong> a small<br />

proportion of organic solvents.<br />

In order to avoid <strong>the</strong> emissions associated with a<br />

change of colour, vehicles with <strong>the</strong> same body colour<br />

are grouped toge<strong>the</strong>r if at all possible.<br />

At <strong>the</strong> same time <strong>the</strong> application of pa<strong>in</strong>t has been<br />

made more efficient by means of <strong>in</strong>creased automation<br />

<strong>in</strong> <strong>the</strong> area of <strong>in</strong>terior pa<strong>in</strong>t<strong>in</strong>g.<br />

07<br />

08<br />

09<br />

Noise<br />

The noise <strong>in</strong><strong>for</strong>mation system (BLIS) provides precise noise emission <strong>for</strong>ecasts.<br />

Noise emission figures<br />

Benchmark figures and assessment levels <strong>in</strong> dB(A)<br />

<strong>for</strong> a new build<strong>in</strong>g <strong>in</strong> <strong>the</strong> north of <strong>the</strong> plant grounds.<br />

This was only possible though a modernisation of an<br />

exist<strong>in</strong>g noise source. Here BLIS helped to identify and<br />

process decisive sound sources <strong>in</strong> a targeted manner.<br />

Fur<strong>the</strong>rmore, a sound matrix prepared <strong>in</strong> 2009 made it<br />

possible to react to plann<strong>in</strong>g processes even faster.<br />

As a result of a multitude of <strong>in</strong>dividual measures,<br />

<strong>the</strong> emissions could be kept constant or <strong>in</strong> part even<br />

reduced at <strong>the</strong> relevant emission locations of <strong>Audi</strong>.<br />

Ref<strong>in</strong>ement of <strong>the</strong> system is a focus <strong>in</strong> <strong>the</strong> daily work<br />

<strong>in</strong> this subject area.<br />

Emission locations Classification Benchmark Benchmark Assessment level Assessment level<br />

Night Day Night 1) Day 2)<br />

Ett<strong>in</strong>ger Strasse General residential area 40 55 40 48<br />

Senefelder Strasse Industrial area 50 65 44 46<br />

R<strong>in</strong>glerstrasse Industrial area 50 65 39 49<br />

Carl-Zeiss-Strasse Industrial area 50 65 46 46<br />

Oberhaunstadt (Alleeweg) Purely residential area 35 50 35 37<br />

Rohrmühle Village area 45 60 40 41<br />

Ett<strong>in</strong>g (Florian-Geyer-Strasse) Purely residential area 35 50 30 37<br />

1) measured at night / 2) measured dur<strong>in</strong>g <strong>the</strong> day<br />

Noise emissions from <strong>the</strong> freight transport centre are not taken <strong>in</strong>to account here<br />

37

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