Automotive - DC Hydraulics.com

Power withhydraulics58 AUTOMOTIVE HYDRAULISKA PRODUCTS pumparPRODUCT PRODUKTÖVERSIKT OVERVIEW100 BARWORKSHOPPIN & BUSHING TOOL KITS, UNIVERSAL BALL JOINT EXTRAC-TOR, AXLE STANDS, BOTTLE JACKS, TROLLEY JACKS, SPECIALJACKS, KING-PIN PRESSES, TROLLEY JACKS, LIFTING SYSTEMS100 BAR240 mpAenstegshandpump, tvåstegshandpump,lufthydraulisk pump, bensinmotordrivenpump, elmotordriven pumpwww.rehobot.se

Automotive productsALWAYS EXCEEDINGYOUR EXPECTATIONS!Quality has and always will be the base of REHOBOT’s success. Our goal is to always exceedyour expectations! This hallmark partly arise by the quality of our products, but also thanksto our comprehensive customer service & support., short leadimes & delivery accuracy.Our hydraulic solutions for Industrial, Rescue and Automotive applications consist of toolsand components which can be found in many different industries and among users worldwide.Process, mining, steel, construction and shipbuilding are just some of the many areas weserve. The product range includes hydraulic pumps, cylinders and a wide selection of accessories.Push-pull kits, puller for ball bearings & bushings, power tools such as spreaders andcutting tools, all constitute a part of our product offering.Working in close collaboration and partnership with leading OEM’s REHOBOT developcustomized products & original equipment. We are alwyas open to listen to your specificrequest and are often able to meet your demands.We make sure our solutions alwats meet the customers unique needs and ensurie a longand mutually profitable partnership.REHOBOT Hydraulics are certified in accordance with ISO 9001 & ISO 14001 - standards.REHOBOT’s products are suitable foruse in harsh environments.Lifting capacity, stroke length andother paramters may be customizedto match the application the productsare used in.Custom made pumps developedfor the Automotive industry.Constantly maintained to improveautomotive productivity.3

Automotive productsWORKSHOP EQUIPMENT –QUALITY FOR GENERATIONS!REHOBOT’s workshop equipment are user friendly and designed to cope with harshin situ service conditions. The areas of use of the products are wide and may often befound in conjunction with service & maintenance on all kind of vehicles.REHOBOT's lifting equipment is used worldwide and in allpossible applications. Some examples are in the serviceof heavy and light vehicles, special lifts for trucks or forchanging crawler on an excavator.We are happy to tailor our products to our customers'needs. Something that always ensure a flexible and costeffective solution to our customers' lifting problems.Our designs are based on our long experience in the fieldof hydraulics. The results are products which are easyto repair & service - saving time & money! The useablelife of REHOBOT's products is always long. Our productsprovide power that will last for generations!Trolley jacks - The product range includes traditionaljacks with lifting capacities up to 2 tons. They are robustlyconstructed and easy to service. Our trolley jacks areoften used in connection with engineering works andREHOBOT's jacks are associated with a high level ofsafety.Bottle jacks - With up to 20 tonnes lifting capacity canthe bottle jacks of REHOBOT be used in automotiverelated applications. The jacks are compact designed andsuitable for storage in confined spaces.Special Lifting - The product range includes devices forspecific lifting applications. High stroke lengths, heavyloads or low and limited lifting points are some specialcases that REHOBOT's lifting devices can be adaptedto. The catalog shows some of the variants that evolvedduring our 80-year long history of the company.Please contact us for further information or to discussdeveloping a special jack for your application.ALL REHOBOT'S PRODUCTS ARE• High performance• High quality & Service friendly• Functional & Safe designed• Ergonomical & Easy to useSPECIAL EQUIPMENTS• Transmission jacks for gears or engines• Hydraulic ball joint extractors & spring compressors• Special push & pull kits for bushing works4

Automotive productsTROLLEY JACKSREHOBOT’s trolley jacks are designed forprofessional use with exceptional demands onquality & life time of the jacks.RELIABILITYAll REHOBOT trolley jacks feature modern design and aredesigned to incorporate large safety margins. A safety valve on allmodels protects against overloading.SERVICE FRIENDLYAll wearing parts are replaceable components which makeREHOBOT trolley jacks simple to service. We have a large networkof dealers & service agents around the world for your comfort.GH - HIGH LIFTING TROLLEY JACK• High lifting height for increased clearance.• Protector, top saddle protection for safer lifting.• Polyamide wheels - for quieter and easier handling.• Service friendly to reduce total cost of ownership.Protector is an accessory with part number 38013, protecting the load.NamePartnumberCapacity Min. height Max. height Length excl. lever Weightton mm mm mm kgGH1.5 50071 1.5 135 855 1085 50GK - SHORT TROLLEY JACK• Compact & space limited design• Protector, top saddle protection for safer lifting.• Polyamid wheels - for quieter and easier handling.• Service friendly to reduce total cost of ownership.Protector is an accessory with part number 38013, protecting the load.Name Part number Capacity Min. height Max. height Length excl. lever Weightton mm mm mm kgGK2 50072 2 130 535 695 335

Automotive productsGTP - AIR/HYDRAULIC TELESCOPIC JACK• 3-stage jack with 60 tons lifting capacity.• Easy to manoeuvre with large rubber wheels.• 617 mm maximal lifting height by a telescopic piston function.• Extended handle length for good accessibility.Capacity limitations: 1 - stage = 60 ton, 2 - stage = 30 ton, 3 - stage = 18 tonA 200mm long extension rod are delivered with each GTP60 - unit. The rod isused to extend the lifting height of the GTP-60 product.Note: GTP60 requires between 8 bar and 12 bar air pressure to functionproperly.NamePartnumberCapacity Min. height Max. height Extension Hydraulic stroke Req. air pressure Weightton mm mm mm mm MPa (bar) kgGTP60 43450 60 180 617 200 237 0.8 (8) 7016HN - HIGH PROFILE JACK• Various usage for lifting, pressing or pushing applications.• 1 ton lift capacity on the lifting ram and on top of the oil reservoir.• 16HN can be equipped with accessories such as chains, hooks or S-rods.The position of the lifting rod can be adjusted:Min. lifting height = 105 mm, Max. lifting height = 495 mm (plus stroke length)Name Part number Capacity Min. height Max. height Stroke length Weightton mm mm mm kg16HN 49085 1 720 1160 440 5.8REHOBOT’s bottle jacks are reliable& flexible. They are frequently used inAutomotive, Industrial, and Constructionapplications.REHOBOT’s range of jacks offer a wide selection of differentversions. Extended stroke lengths, high tonnages and varioustypes of customized jacks can be provided upon request.REHOBOT’s jacks are equipped with an integrated safetyvalve preventing overload. All jacks are service friendly andall wearing parts may be replaced to extend the usable life.6

Automotive productsBOTTLE JACKSH - BOTTLE JACKS• Low manual pumping force facilitates use in uncomfortablepositions.• Release valve permits safe, easy and precise control overspeed of lowering.• Filter in the oil reservoir protects against contamination.• Extension screw for adjustment of lifting height.NamePartnumberCapacity Min. height Max. height Stroke length Set screw Weightton mm mm mm mm kgH20 43503 2 165 317 102 50 2.8H40 43504 4 180 366 116 70 4H60 43505 6 195 392 127 70 5H80 43506 8 200 400 130 70 6.2H100 43507 10 220 430 140 70 7.3H120 43508 12 220 440 140 80 8.5H150 43509 15 225 435 130 80 9.6AXLE STANDSPB - MECHANICAL AXLE STANDS• Step-less adjustment of lifting height.• Tripoid designed structure guarantee stability & safety.• Always delivered in pairs.PB axle stands are rugged & stable axle stands in a new designcreating a safe working environment. Using axel stands is verycost effective way to protect yourself & the lifted object. Securingthe load by the use of axel stands are always recommend whenworking under any type of vehicle.PB axle stands from REHOBOT comply with the high requirementsof the National Swedish Board of Occupational Safety andHealth.Name Part number Capacity Min. height Max. height Weightton mm mm kgPB3-1 46346 3 324 519 5.9PB6-1 46347 6 374 605 8.87

Automotive productsSPECIAL JACKSFLJ400 - HYDRAULIC TRUCK- & MACHINE JACK• High lifting capacity and low minimum height.• Adjustable lifting saddle for flat or uneven surfaces.• Low weight, easy to transport.• Release knob with hold-to-run control.NamePartnumberCapacity Min. height Max. height Width Weightton mm mm mm kgFLJ400B 47059 3.6 60 400 200 31MM2000 - HYDRAULIC TRANSMISSION JACK• Jig for securing load quickly and easily. Can easily be removed if required.• Fast & versatile lifting plate can be adjusted forwards/backwards andsidewards for precise positioning during fitting and removal.• Capable of handling most types of gearboxes.NamePartnumberCapacity Min. height Max. height Length Width Weightton mm mm mm mm kgMM2000 37601 1 210 880 1120 710 958

Automotive productsHTJ1200 - UNIVERSAL LIFTING SYSTEMThe modular construction methods now used in the automotive industryare placing new demands on workshop equipment. Vehicle parts such asmotor blocks or rear axles have to be dismantled and mounted from below.With the HTJ1200 system, these heavy lifts can be done in a effectiveand controlled way.The system is suitable for removing and fitting complete engine assemblies,rear axles, gearboxes, fuel tanks,exhaust systems and much more. Withits lifting capacity of almost 550 kg, theHTJ1200 universal handling system comeswith enough power for all kinds of jobs• It saves time & moneyWork can be carried out by one personinstead of several. Furthermore, additionalrepair jobs can be carried out directly onthe working platform. Therefore, the systemreduces the total working time for completerepairs.Lifting is done pneumatically and hydraulically.With pneumatics the load can beraised or lowered quickly. The hydrauliclifting gives the operator higher control andprecision of the lifting procedure.REHOBOT’s universal handling system is patented. The system is designedto meet today’s and tomorrow’s needs. Modification meeting the requirementsof your car model may be supplied upon request,Technical dataNameHTJ1200-2 UniversalCapacity545 kgHeight min./max. 755 mm/1700 mmPneumatic stroke 472 mmHydraulic stroke 473 mmReq. air pressure 0.8 MPa (8 bar)Length1050 mmWidth1050 mmWeight76 kgPlease contact REHOBOT to obtain item number inconjuction with your order of the HTJ-1200 system.We offer a wide selection of interface mechanics andkits adopting the HTJ to your type of vehicle model.SECRETS OF THE HTJ - SYSTEMThe reason why the HTJ1200-system is so useful is due to themodular & robust design of the system.Adaptors enables the same base unit of the HTJ to be used foreach car model. Therefore the same base unit may be usedindependent of the car model and manufacturer. Thus creatinga real generic lifting system!9

Automotive productsAUTOMOTIVE KITSEBH - SPRING EYE BUSH REPLACEMENT KIT• Safe, simple and speedy hands free process.• Up to 50-60% time & labour cost saving.• The lightweight & compact design allows work to becarried out on the vehicle where access is restricted.• Little or no manual effort required.• All work may be carried out in situ on the vehicle.• At a total weight of 8 kg fully assembled falls wellwithin EU manual handling of loads regulations.• Can be easily and cheaply upgraded should newvehicles be introduced on to the market at a futuredate.Name Part number Pressure Capacity Cylinder type WeightMPa kN (t) kgEBH6 44592 70 62 (6) CHF62 8.6EBH13 44594 70 132 (13) CHFA132 11EBH18 44598 70 182 (18) CHFA182 13EBH18 Extended 49220 70 182 (18) CHFA182 13EBH26 46957 70 262 (26) CHFA262 15.1EBH37 46959 70 372 (37) CHFA372 22.5Removing the old bush and inserting a new on a DAF CF85 truck by the use of a EBH18 - kit simply the work.The operation can be performed in a safe and rapid manner.10

Automotive productsREHOBOT’s EBH18 hydraulic spring eye bush replacement tools have been developed in conjunction with commercialvehicle manufacturers and vehicle workshop personnel to provide a lightweight, in situ time & labour saving solution forall makes & models of commercial vehicles.Using REHOBOT’s 18 ton capacity lightweight aluminium hollow bore cylinder and the comprehensive set of accessoriescontained within the kits the equipment can be easily used on any vehicle.Sequence of operation using the EBH - kitStep 1 Step 2 Step 3Step 4 Step 5PUMP ALTERNATIVES TO OPERATE ALL AUTOMOTIVE TOOLS & KITSEach AUTOMOTIVE kit require a suitable hydraulic pump unit. This is mandatory for all other hydraulic tools fromREHOBOT. The kits may preferably be operated by either the PP70A-1000 pnumatic operated foot pump or the PHS70-1000 hydraulic hand pump.More comfort – PP70A-1000More portable – PHS70-100011

Automotive productsETC37 & ETC50 PIN & BUSH REPLACEMENT TOOL KITSREHOBOT’S ETC37 and ETC50 hydraulic pin & bush extraction tool kitshave been developed in conjuction with the major manufacturers ofheavy plant and special purpose machines for the construction industryto provide a lightweight, in situ, time and labour saving solution for thedemanding service requirements on these machines.• Safe, simple, hands free operation• Up to 60% time and labour saving• Can be adapted to suit all makes ofconstruction plant and heavy equipment• Flexible and adaptable system• Improved health and safety over traditional methods• Breakout & extension sleeves commonto 37 & 50 ton kits• Covers most pin & bush applications inuse in the industry• All work carried out in situ on thevehicle• Suitable for on site and workshoprepairsUsing REHOBOT’S 37 and 50 ton lightweight aluminiumhollow bore 37 ton and 50 ton cylinders together with theunique stacking sleeve system and comprehensive sets ofaccessories incorporated in these tool kits the equipment canbe easily used on any make of machine.Name Part number Pressure Capacity Stroke Cylinder type WeightMPa kN (t) mm kgETC37 48072 70 358 (36) 51 CHFA372 24.3ETC50 48073 70 508 (52) 104 CHFA504 46.6The 50 ton kit in use on a Volvo L150.The 37 ton kit in use on a logging machine.12

Automotive productsBEU110 – THE IN SITU BALL JOINT EXTRACTOR KITREHOBOT’s unique BEU110 10 ton multi headed ball jointextractor is a superb complimentary tool to the springeye bushing kits. This tool has again been developed inconjunction with leading commercial vehicle manufacturersand workshop personnel to ensure that it covers virtuallyall the ball joints currently in use on vehicles on the presentmarket.The BEU110’s compact size and design allows it to accessthe majority of ball joints on vehicles such as: DAF, MAN,Mercedes, Scania, Volvo, Iveco & Hino.Also, the 10 ton load capacity ensures quick separation ofthe joint.AccessoriesTD35TD75BE110 &adapter kit ADK35 mm ”horse shoe”75 mm ”horse shoe”Dedicated add on kit forMercedes Benz SprinterName Part number Pressure Capacity Stroke Stroke volume WeightMPa kN (t) mm cm 3 kgBEU110 47570 70 110(11) 54 86 3.8SECRETS OF THE BEU - SYSTEM• Interchangeable horseshoe heads 40 & 50mm included.• Safe hands free operation.• Full 10 ton breakout force.• Covers most ball joints currently on the market.• Adapters available to allow in situ replacement of ball joints.• Cost effective & labour saving.• Future proof due to modular design.BEU110 c/w 50mm horseshoe on a Scania Truck13

Automotive productsKPP23 – 23 TON HYDRAULIC KING PIN PRESSOne notoriously tricky task carried out by workshop staff isthe removal of a seized king pin – a vital steering systemcomponent connected to the stub axle.User friendly - Traditional solutions to the problem are farfrom ideal. One method employs an acetylene torch toheat up the axle, expanding it slightly so that the king pincan be forced out with a heavy, blunt instrument such as asledge hammer. REHOBOT’s 23 ton King Pin Press is a farmore simpler, hydraulic solution to the problem.Robust design - With a spread of 165mm and reach of457mm, and its 23 ton capacity allows it to remove around80% of all commercial vehicle king pins & stub axles onthe market. It comes complete with a set of 4 pusher pin invarious diameters and lengths.More comfort – PP70A-1000More portable – PHS70-1000Name Part number Pressure Capacity Frame width Frame length Pusher pin diameter WeightMPa kN (t) mm mm mm kgKPP20 50818 70 230 (23) 165 457 18, 20, 25, 35 39Assemble the KPP20, push the hydraulicpump – the pin pops out. Job done!Replacing a sized king pin can sometimes be a lot of timeconsuming trouble. Using the KPP20 means keeping troubleand labour time for this kind of job to a minimum.14

Automotive productsSC23 – SPRING COMPRESSORThe hydraulic spring compressor from REHOBOT is a universal and verypowerful tool. The spring compressor uses exchangeable jaws (orderedas accessories) in order to suit any car model.Universal - The hydraulic spring compressor uses common jaws which inmany cases are already part of the workshop equipment. Jaws are availablefor many different car models.Safe - Mechanical tools with worn-out and heavy loaded parts mean ahigher risk for personal injury. The hydraulic spring compressor has minimalwear and is therefore much safer than comparable mechanical tools.Easy to operate - The hydraulic spring compressor is equipped with aquick-coupling which makes it easy to connect the tool to a foot-operatedair/hydraulic pump. Thanks to the pump, the operator has both handsfree for controlling the tool. Further more, the spring compressor isprovided with a flexible holding block, which allows the tool to be placedin a suitable angle on a work bench.Accessory jawsName (Pair) Spring size ø (mm)KL-1500SP 70 - 100KL-1510SP 80 - 165KL-1520SP 155 - 195Name Part number Pressure Max. load Min. length Max. length Compression length WeightMPa kN (t) mm mm mm kgSC23 45195 70 23 (2.3) 73 483 250 95SPECIAL JACKS HYDRAMITE & HYDRACLAWHydraclaw has the following features:• Powerful - 5 tonne capacity on head or toe• High lift - 178mm• Fast Operation - 5.5mm lift per stroke• Stable - substantial base offers stability under load• Versatile - horizontal or vertical operation• Safe - positive stop feature prevents over-stroking, pressure reliefvalve prevents overloading• Ease of Operation - lifting/lowering controlled smoothly by operatinglever, acceptable lever effort • Low Clearance - 41mm• Reliable - jack hydraulics are totally enclosed• Robust Construction - can withstand rough treatment, ferrousconstruction has led to its extensive use undergroundHydramite has the following features:• Powerful – 6.5, 10 and 15 tonne capacity• Servicing and repairs easily undertaken• Versatile – operates in any orientation• Easy to Operate• Proven – thousands in use worldwide• Safe - relief valve prevents overloading• Construction – all parts enclosed, ideal for dusty conditions• Compact and LightweightName Part number Capacity Min. height Max. height Stroke length Weightton mm mm mm kgHydraclaw 33702 5 41 505 178 17Hydramite 44077 6.5 132 208 76 3.615

REHOBOT HYDRAULICS ABSince 1924 we have developed, manufactured and marketed high-pressurehydraulic solutions for service & maintenance purposes. The products canbe found within the areas covered by our three business areas,Industrial, Automotive and Rescue.Our headquarter is situated in Eskilstuna, Sweden. Today REHOBOT deliverhigh-pressure hydraulics worldwide. Success for us involve exceeding limitationsand to develop smart solutions for our customers' power problems.REHOBOT HYDRAULICS stands for Quality, Reliability & Service. Our productsare marketed by ourselves but also through dealers. We have subsidiaries inthe U.S., England and China. In addition to these, we work with partners inmore than 70 countries which always ensure that our customers receive thebest possible service, wherever they are!”HYDRAULICS WITH BUILT-IN NATURALFORCES USED IN a VAST number ofAPPLICATIONS”REHOBOT HYDRAULICS ABP.O. Box 1107SE-631 80 Eskilstuna, SwedenT: + 46 (0)16 16 82 00F: + 46 (0)16 13 93 16info@rehobot.seREHOBOT LTD (China)4F2 HengLi Building No. 5HuangLong Rd Xihu DistrictHangzhou, 310013 P.R.CT: +86 571 871 06 106F: +86 571 872 06 109info@rehobot.cnREHOBOT INC (USA)3980 W. Albany, Unit #1MCHENRY, IL 60050, USAT: +1 815 385 7777F: +1 815 385 7776info@rehobot.usVisit our websiteKeep updated by visiting REHOBOT on the Internet. On our site you findthe latest information about our products, contact information to your localREHOBOT - dealer, dates for future exhibitions, catalogues for download &much more.www.rehobot.seMJO/2012-05-09REHOBOT LTD (UK)Unit 6, Stechford Trading EstateLyndon Road, StechfordBIRMINGHAM B33 8BU, UKT: + 44 121 789 77 07F: + 44 121 789 68 66info@rehobot.co.ukwww.rehobot.seWe reserve the right to change product-related information and technical specifications without prior notice.