Compact Controller MCC-M

Fuji Instrumentation & Control
Fuji Digital Controller
Compact Controller MCC-M
ECNO:1127a

Open network
High-level communications using Modbus protocol allows the CC-M to be connected to a PLC or PC. OPTO22
I/O modules can be connected to each CC-M using low-level communications.
CC-M
PLC
Other System
RS-485/Modbus
CC-M
Mainframe
input/
output
PV PV PV
OPTO-22
MV
MV
MV
Extended
input/output
A variety of control functions
¡Single loop control
¡Multi-loop control
¡Cascade control
¡Ratio control
¡Program control
¡Multi-point input selection control
¡Various advanced control
¡Sequence logic + loop control
Examples of application system
¡Water treatment
Water distribution control, pump control, chemical injection control
¡Utility plants
Water supply control, drum water level control, combustion control
¡Combustion furnaces
Batch type furnace, continuous furnace
¡City gas
Manufacture process, heating power adjustment, distribution control
¡Incinerator plants
Combustion temperature control, blower and exhaust control
¡Others
Autoclave instrumentation, open channel flow computation, multi-point gas analyzer switching computation

FUJI Electric declares a multi-loop controller era
The Compact Controller M is a multi-loop controller of a new era where functions of 4
controllers are compactly built into a single unit.
A 16-color liquid crystal display presents information in highly visible way, from multiloop
bar graph display screen to trend screen and menu screen.
Oriented to user friendly operation, the multi-loop controller with innovated operability
and functionality configures a flexible high performance system.
Controls up to 4 cascade control loops
(4 control outputs)
Up to 8 PID controls and 4 control outputs (4-20 mA DC) per unit are available.
Use of OPTO 22 interface allows the increase of auxiliary analog input/output up to 4 points and auxiliary digital
input/output up to 32 points in addition to the mainframe input/output (up to 16 points analog input/output & up to 21
points digital input/output).
For safety process operation, a backup operation unit for 1 to 4 loops of 4-20 mA DC output can be incorporated.
As shown below, a combustion application controlled by four single loop controllers can be cmplemerded with a single
CC-M.
Heating furnace/continuous furnace combustion control
Conventional system
1 function fixed type SLC
3 programmable type SLCs
1 ratio setter
Air/fuel ratio
setter
Atmosphere
SLC
CC-M system
CC-M
Integration
Control MLC
Temperature SLC
PV1
PV2
PV3
PV4
Air
SLC
Gas SLC
MV1
MV2
CO
meter
CO
meter
Heating furnace/continuous furnace
Heating furnace/continuous furnace
Soft logic functions (optional)
Use of a PLC function programming language conforming to international standard IEC 61131-3 allows loop control
and logic control functions (ladder: 2 k steps).
As shown below, control applications which utillze single loop controllers and external alarm relays can be executed
with the CC-M's advanced software capabilities.
Sequence Logic & Loop control
Conventional system
ANN. Lamp
CC-M system
ANN. Lamp
BZ
BZ
Lamp reset s.w.
Buzzer stop s.w.
SLC
ANN.
Ry
Ry
ANN.
Ry
Ry
Ry
Relay sequence
circuit
Ry
Extend
input/output
OPTO-22
Lamp reset s.w.
Buzzer stop s.w.
RS-485
OPTO-22
PV1
PV2
MV1
MV2
CC-M
Integration
Control MLC
PV3
PV4
Trend data indication and saving
Up to 32 trends can be indicated.
IC memory card can save trend data.
Storage capacity: Approx. 1.35 million points of data by Compact Flash memory of 30MB.

Versatile graphic indication
Names of front panel
Alarm Window
Indicates an alarm, if occurred.
Process value (PV)
Set value (SV)
Control manipulating value (MV)
Chameleon key
Digital indication
Process value (PV)
Set value (SV)
Bar graph indication
Control manipulating value (MV)
Chameleon change key
Chameleon key
Performs an engineering operation.
Operation keys
For example mode is changed, set value is input
or manipulating value is changed.
Fault lamp
SV up key
SV down key
Cascade mode key
Auto mode key
Manual mode key
MV up key
MV first key
MV down key
Menu key
Versatile graphic indication
There are 3 main menu screens
from which all programming
parameters and process
displays can be selected. At any
time during the selection
process, the user can return to
the main menu screen by
pressing the "Menu" key.
Menu screen 1/3
can select any of
8 different
monitoring/operation
screens.
Menu screen 2/3
can mainly select
any of 8 different
parameter setting
screens.
Menu screen 3/3
can select any of
5 different
screens related to
system definition.
Password function provided for avoiding arong setting
Monitoring screen for 8
control loops
Monitoring screen for 4
control loops
PID tuning screen
Trend screen
Monitoring
screens for 1 or 2
control loops.
Parameter setting screen, segmented
line table setting screen, alarm setting
screen, etc.
WAFER connection screen, system
definition screen, function definition
screen, communication setting
screen, etc.
Support screens which further details the supervision of process statuses
Alarm logging screen
: Records alarm ON/OFF times, alarm kinds and Tag No.
Alarm status screen
: Indicates currently occurred alarm.
Input/output indication screen : A screen capable of monitoring all input/output data is provided.
AI, AO, DI & DO monitoring
Communication data
Wafer input/output monitoring screen : Monitors all internal computation data.
Analog data, ON-OFF data
Indication loop setting screen : Can indicate arbitrary analog data as a loop.

Configuration
Programming loader
The CC-M can be programmed from the front display or
by using Fuji's Windows-based configuration software.
Using this software, the configuration file is downloaded
via an RS-232 tranmission cable.
Soft logic configurator
Using the PLC control language conforming to IEC
61131-3, a program is created on a PC. A program
corresponding to 2 k steps of ladder can be created.
Ladder diagram, sequential function chart, function
block diagram can be handled.
Configuration is also available through graphic display unit and keys.
WAFER connection
The CC-M software is configured by using function blocks called "WAFERS."
The CC-M control and computation functions can be programmed by selecting among the 100 types of available
WAFERS. Each WAFER contains I/O address locations which are used to link the WAFERS.
For example, an input for a first-order PID computation is available from the screen using WAFER Nos. 21, 22
and 23.
W01 21
0000 xxxxxx
0000 xxxx
0000
0a00
0a01
0a02
0a03
W02 22
0a00
0a02
0a02
xxxxxx
xxxx
0a04
0a05
0a06
0a07
W03 23
0a04
0000
0000
xxxxxx
xxxx
0a08
0a09
0a0a
0a0b
W04
0000
0000
0000
0a0c
0a0d
0a0e
0a0f
W05
0000
0000
0000
0a10
0a11
0a12
0a13
W06
0000
0000
0000
0a14
0a15
0a16
0a17
W07
0000
0000
0000
0a18
0a19
0a1a
0a1b
W05
0000
0000
0000
0a10
0a11
0a12
0a13
PC-based control system
Used together, the CC-M Controller and the
Windows NT-based software package can offer a
high-performance control and monitoring system.
This software can connect a maximum of 8 CC-
M's via an RS-485 communications (Modbus
protocol) network. Because additional I/O devices
can be connected to each CC-M via low-level RS-
485 communications, a small-scale PC-based
control system can be configured economically.
CC-M
OPTO22
(software package)
DOS/V machine
O/S:Windows-NT
Mainframe
input/
output
Converter
Plant screen
Group screen
Loop screen
Trend screen
Alarm summary screen
RS-485(Modbus)
Extended
input/output

Specification
Type PDA Specification
Control and Computation Number of loops and PID 1 loop (1 control output/ 2PID)
Functions
2 loop (2 control output/ 4PID)
4 loop (4 control output/ 8PID)
Programming method WAFER connection method / Soft Logic method
Program capacity
48 WAFER x 4 loops (max. 192 WAFERS / max. 2k steps)
Kind of WAFER
about 100 kinds
Computation cycle
200 ms for 4 loop (8PID) control of simplicity PID
Operation mode
Cascade-Auto-Manual
Analog Input signal Number of inputs : 8 *(7 input )
Input signal type : DC voltage, Thermo couple, Resistance bulb.
[Note] Two thermo couple or two resistance bulb inputs are selectable.
Shunt resistor need to be connected to the analog input terminal.
(250 shunt resistor is optional item)
Output signal
Control output: Selectable among 1, 2 and 4 outputs (DC4-20mA)
Auxiliary output: 4 output (DC 0-5V, DC 1-5V, DC 0-10V)
Digital Input signal 10 point (ON /0V, OFF /24V)
Output signal
11 output (Transistor open collector)
Display
Color graphic LCD with back light
Power supply
AC 100V (-15%)240V (+10%) 50/60Hz, DC24V(DC20V30V)
Backup Function (Option) Built-in
Number of control outputs: 1, 2 or 4 output selectable. (DC4-20mA)
Communications (Option) RS-485 (Modbus protocol, OPTO22 interface)
Memory Card Interface (Option) Compact Flash
Capacity 4,20 and 30MB
Configuration Software (Option) Programming loader and Soft logic configurator. (Windows 95)
Soft logic Function (Option) Based on IEC61131-3 standard languages.
*(5 output)
*Screw terminal type.
DimensionUnit:mm
144
72 21.6 280
272 (Screw terminal type)
Mass : 1.9kg
Caution on Safety
Before using this products, be sure to read its instruction manual in advice.
[NOTE] Windows 95/NT is the registered trade mark of Microsoft Corporation.
[NOTE] Modbus is the registered trade mark of Gould Modicon.
[NOTE] Compact Flash is the registered trade mark of Sandisk corporation.
[NOTE] OPTO22 interface is the registered trade mark of OPTO22.
Head Office
Gate City Ohsaki, East Tower,
11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fesys.co.jp/eng
Instrumentation Div.
International Sales Dept.
No.1 , Fuji-machi, Hino-city, Tokyo,191-8502 Japan
Phone : 81-42-585-6201,6202
Fax : 81-42-585-6187
http://www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan 2005-7/5FIS