Aria SmartFlow⢠Thermostatic Shower Mixer Installation
Aria SmartFlow⢠Thermostatic Shower Mixer Installation
Aria SmartFlow⢠Thermostatic Shower Mixer Installation
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7. WARRANTY, MAINTENANCE & CARE<br />
Felton Industries Limited guarantees this mixer to be free from defects in materials and<br />
workmanship for a period of five (5) years from the date of purchase. Proof of purchase<br />
may be required.<br />
Felton Industries Limited undertakes at its sole discretion to repair or replace any faulty<br />
product within the warranty period. This warranty does not cover any damage to product<br />
due to abuse, negligence or improper installation.<br />
This warranty is given on the understanding that the product is installed and operated<br />
according to this installation guide and the Australian/New Zealand standard AS/NZS3500,<br />
by a registered plumber.<br />
At no stage should chrome plated and brushed surfaces be<br />
cleaned with cleaning agents that contain a corrosive acid or a<br />
scouring additive. Chrome plated and brushed surfaces should be<br />
cleaned with liquid detergent or soap and water.<br />
Any damage caused through the use of an unsuitable cleaner<br />
will not be covered by warranty.<br />
ARIA SMARTFLOW THERMOSTATIC SHOWER MIXER<br />
INSTALLATION GUIDE<br />
(ASCSMC)<br />
Felton Industries Limited PO Box 18100 Glen Innes Auckland 1743<br />
T 0800 743 358 T +64 9 528 0810 F +64 9 521 1646 F 0800 329 335<br />
E sales@felton.co.nz W www.felton.co.nz<br />
1. Exploded Diagram of <strong>Mixer</strong> 2<br />
2. System Requirements 4<br />
3. Instructions for <strong>Installation</strong> 5<br />
4. Adjusting Maximum Hot<br />
Temperature Limit 9<br />
5. Servicing Cartridges 10<br />
6. Indicative Flow Rates 11<br />
7. Warranty, Maintenance & Care 12<br />
270910VC
1. EXPLODED DIAGRAM OF MIXER<br />
6. INDICATIVE FLOW RATES<br />
Indicative flow rates from mixer outlet only<br />
Equal low pressure<br />
Unequal pressure<br />
Storage cylinder<br />
Mains pressure<br />
Continuous water<br />
heater*<br />
Hot : 36 kPa<br />
Cold : 36 kPa<br />
Hot : 70 kPa<br />
Cold : 70 kPa<br />
Hot : 36 kPa<br />
Cold : 500 kPa<br />
Hot : 70 kPa<br />
Cold : 500 kPa<br />
Hot : 500 kPa<br />
Cold : 500 kPa<br />
Hot : 500 kPa<br />
Cold : 500 kPa<br />
6.5<br />
12.5<br />
8.0<br />
14.0<br />
28.0<br />
28.0<br />
Self Adhesive Rubber Seal<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Indicative flow rates through 1.5m large bore hose and<br />
Felton Volo Single Spray Handpiece without flow restrictor<br />
Temperature<br />
Control Knob<br />
Equal low pressure<br />
Unequal pressure<br />
Storage cylinder<br />
Mains pressure<br />
Continuous water<br />
heater*<br />
Hot : 36 kPa<br />
Cold : 36 kPa<br />
Hot : 70 kPa<br />
Cold : 70 kPa<br />
Hot : 36 kPa<br />
Cold : 500 kPa<br />
Hot : 70 kPa<br />
Cold : 500 kPa<br />
Hot : 500 kPa<br />
Cold : 500 kPa<br />
Hot : 500 kPa<br />
Cold : 500 kPa<br />
4.2<br />
8.0<br />
5.0<br />
8.4<br />
26.0<br />
26.0<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
Litres per minute<br />
M5 x 8<br />
Grub Screw<br />
Flow Control<br />
Handle<br />
Inner Faceplate<br />
Faceplate Assembly<br />
* 28 litres per minute only achievable from continuous water heaters capable of this flow rate<br />
We recommend the use of a flow restrictor for mains pressure installations.<br />
Grub Screw<br />
Cover<br />
2<br />
11
5. SERVICING CARTRIDGES<br />
To find out where you can purchase a replacement cartridge, please ring Felton on<br />
0800 743 358<br />
5.1 Turn off water supply.<br />
5.2 Remove grub screw cover and roosen the grub screw beneath the temperature<br />
handle and remove handle.<br />
5.3 Remove flow control handle. (see figure A)<br />
5.4 Use flow control handle to unscrew the cartridge housing nut as illustrated below.<br />
(see figure B)<br />
5.5 Replace cartridge. (see figure C)<br />
5.6 Use flow control handle to tighten the cartridge housing nut.<br />
5.7 Reverse process for faceplate and handle assembly.<br />
O-Ring Seal<br />
<strong>Mixer</strong> Mounting<br />
Screws<br />
Cartridge Housing Nut<br />
<strong>Mixer</strong> Body<br />
Cartridge Housing<br />
<strong>Thermostatic</strong> Cartridge<br />
1/2” BSP Cap Nut<br />
Figure A. Figure B.<br />
10<br />
Figure C.<br />
3
2. SYSTEM REQUIREMENTS<br />
4. ADJUSTING MAXIMUM HOT TEMPERATURE LIMIT<br />
This mixer is factory pre-set to a maximum hot temperature of 50°C.<br />
RECOMMENDED OPERATING PRESSURES<br />
Minimum Hot & Cold Supply<br />
70kPa (10psi)<br />
Maximum Hot & Cold Supply<br />
500kPa (72.5psi)<br />
This mixer will function with pressures as low as 36kPa and as high as 700 kPa,<br />
but for the best results,<br />
a minimum of 70kPa and a maximum of 500kPa supply pressure is recommended.<br />
If the pre-set maximum hot temperature is unsuitable for the installation, i.e. too hot or too<br />
cold, adjust the maximum hot temperature limit as below:<br />
4.1 Remove grub screw cover and loosen grub screw on temperature control knob, but<br />
leave the temperature control knob on.<br />
4.2 Turn the mixer on, set to full hot and test the water temperature.<br />
4.3 Carefully slide the temperature control knob approximately 3mm out towards you,<br />
without fully removing it from the spline. This allows the temperature control knob<br />
to be disengaged from the current maximum hot temperature limit stop, and to be<br />
adjustable to your desired maximum hot temperature limit.<br />
4.4 Turn the partially removed temperature control knob until desired maximum hot<br />
temperature is achieved. (Turn anti-clockwise to increase maximum hot temperature,<br />
turn clockwise to decrease maximum hot temperature)<br />
4.5 Remove handle fully and re-fit it on the splines so that the temperature control<br />
lever is pointing to the very end of the red indicator line (indicating the maximum<br />
hot temperature). The temperature control knob should now be engaged with the<br />
maximum hot temperature limit stop, at your desired maximum hot temperature<br />
limit.<br />
4.6 Test the water temperature again.<br />
RECOMMENDED OPERATING TEMPERATURES<br />
4.7 If the desired maximum hot temperature limit has not been achieved, repeat steps<br />
4.4 to 4.6.<br />
4.8 Tighten grub screw on temperature control knob and re-fit grub screw cover.<br />
Minimum<br />
Temperature<br />
Maximum<br />
Temperature<br />
Hot Water 55 °C 80 °C<br />
*<br />
Cold Water 5 °C n/a<br />
* For unequal pressure installations, 55ºC - 65ºC hot water temperature is<br />
recommended.<br />
For more information contact<br />
Felton Trade Support Services<br />
Tollfree 0800 743 358<br />
Faxfree 0800 329 335<br />
4<br />
9
3. INSTRUCTIONS FOR INSTALLATION (continued)<br />
The faceplate can be fitted in any of the 4 positions as below.<br />
3. INSTRUCTIONS FOR INSTALLATION<br />
This mixer operates without modification, on all water pressure systems, normally found in<br />
New Zealand homes (i.e. equal low, unequal and equal high/mains pressure).<br />
IMPORTANT<br />
Leave protective cover on mixer until all plastering, painting and<br />
finish work is completed.<br />
CONTENTS OF PACK<br />
8<br />
1 2 2<br />
3 4 5 6 7<br />
3<br />
1. M5 x 20 grub screw and grub screw cover<br />
2. Temperature control knob and flow control handle<br />
3. Inner faceplate and faceplate assembly<br />
4. Self adhesive rubber seal<br />
5. 4 x (8g x 32mm) domed head square drive stainless steel screws<br />
6. 1/2” BSP cap nut<br />
7. Pre-set mixer assembly<br />
8. 2.5mm hex Allen key<br />
TOOLS REQUIRED<br />
• Hole cutter to cut a Ø80mm - Ø85mm hole in the wall lining<br />
• No.2 square drive screw driver bit<br />
• Pozi screw driver<br />
• Plumbing tools and equipment required for fitting a shower mixer<br />
8<br />
5
3. INSTRUCTIONS FOR INSTALLATION (continued)<br />
60mm - 100mm<br />
3. INSTRUCTIONS FOR INSTALLATION (continued)<br />
Ø80mm - Ø85mm<br />
Nog<br />
6<br />
3.1 Using the four 8g x 32mm screws supplied, screw the mixer body to the stud/nog<br />
or other secure mounting surface, between 60mm - 100mm from the front surface<br />
of the shower wall lining. It is recommended that the mixer is fitted at approximately<br />
1.1 metres from the shower floor, in an easily accessible position.<br />
3.2 This mixer is designed to be connected with the hot water supply on the left side<br />
and the cold water supply on the right. If the supply pipes are opposite to normal,<br />
the mixer can be turned upside down to allow the hot and cold inlets to be plumbed<br />
as indicated on the mixer body. A specially marked inner faceplate is available for<br />
these installations.<br />
Pipework must be purged before connecting to the mixer.<br />
3.3 Connect hot and cold water supply pipes and feeder pipe to desired outlet position.<br />
Fit cap nut supplied to unused outlet.<br />
3.4 Test connections for leaks. The mixer can be tested at 1500kPa line pressure for<br />
short periods.<br />
3.5 Cut an 80mm - 85mm diameter hole in the wall lining in the desired position.<br />
3.6 Fit self adhesive rubber seal (included in pack) against circular extrusion on rear of<br />
faceplate. (see the instruction on rear of faceplate)<br />
3.7 Cut out water drain notch in desired position on back of faceplate.<br />
3.8 Fit the faceplate assembly over the SmartFlow mixer and slide it onto the wall.<br />
Silicone sealant may be necessary on outer edge of the faceplate when fitting.<br />
3.9 Firmly press the faceplate assembly against the wall and tighten ALL 4 SCREWS on<br />
the inner circle of the faceplate – this will act as a seal for the mixer.<br />
3.10 Fit the inner faceplate over the top, pressing it firmly into place. Ensure the drain slot<br />
is at the bottom in the 6 o’clock position.<br />
3.11 Ensure that the black felt pen lines on the cartridge and brass spline are aligned.<br />
3.12 Fit flow control handle.<br />
3.13 Fit temperature control knob, ensuring that the temperature and flow levers are<br />
aligned as per drawings on the next page.<br />
7