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Bosch Automotive A product history

Bosch Automotive A product history - Bosch worldwide

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44 | Supplement 2 | Journal of <strong>Bosch</strong> History<br />

This system required an intervention in the<br />

Motronic system to reduce engine speed<br />

until wheel spin ceased – something that<br />

would be inconceivable without electronic<br />

control of injection and ignition. To ensure<br />

that these increasingly complex controls<br />

worked properly, <strong>Bosch</strong> introduced additional<br />

self-diagnosis functions from 1987<br />

on. These were capable of recognizing and<br />

correcting malfunctions.<br />

Direct injection, stratified fuel charge,<br />

and downsizing<br />

In 2000, <strong>Bosch</strong> returned to an idea that<br />

had caused a stir when it featured in the<br />

Mercedes-Benz 300 SL of 1954: direct<br />

injection. The innovative thing about the<br />

“DI-Motronic” at the time was its stratified<br />

fuel charge. This process involved the<br />

burning of a small amount of rich air-fuel<br />

mixture close to the spark plug, which in<br />

turn allowed the burning of a lean mixture<br />

in the rest of the combustion chamber and<br />

a subsequent reduction of fuel consumption<br />

by as much as 10 percent.<br />

Downsizing is another way of reducing<br />

fuel consumption. In this case, the engine<br />

displacement or the number of cylinders<br />

is reduced while a turbocharger increases<br />

power. A combination of variable valve<br />

control, turbocharging, and gasoline direct<br />

injection reduces fuel consumption considerably<br />

while the engine’s power and<br />

torque remain the same. In conjunction<br />

with further measures, such as the startstop<br />

system, fuel consumption can be reduced<br />

by as much as 30 percent as compared<br />

to conventional engines.<br />

Left:<br />

Testing “Motronic” at the <strong>Automotive</strong><br />

Engineering Center in Schwieberdingen,<br />

near Stuttgart (1984). In 1979, the<br />

Motronic installed in the BMW 732i<br />

was the first system to manage injection<br />

and ignition from a single control unit.<br />

Right:<br />

A laser process enables the injection<br />

jet to be measured precisely. Optimizing<br />

the injection valve in this way lowers<br />

consumption, increases output, cuts<br />

emissions, and results in smoother<br />

operation (2005).<br />

1987 1991 1995 2000 2001<br />

2005<br />

On-board diagnosis<br />

for exhaust-gas<br />

monitoring<br />

Motronic with<br />

CAN bus<br />

Motronic with<br />

“electronic gas<br />

pedal” (EGAS)<br />

Motronic and injection<br />

components<br />

for gasoline direct<br />

injection (GDI)<br />

Motronic with 32-bit<br />

microprocessor<br />

Electro-hydraulic<br />

transmission control<br />

module

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