Mentor MP

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General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice. All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher. Drive firmware version This product is supplied with the latest software versions. If this drive is to be connected to an existing system or machine, all drive software versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from a Control Techniques Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product. This drive contains two software versions which can be checked by looking at Pr 11.29 (di14/0.49) and Pr 11.34. This takes the form of xx.yy.zz where Pr 11.29 (di14/0.49) displays xx.yy and Pr 11.34 displays zz for the user software. Power software is displayed at Pr 11.56 and takes the form of xx.yy. (e.g. for software version 01.06.00, Pr 11.29 (di14/0.49) = 1.06 and Pr 11.34 displays 0 which is compatible with power software version 01.09, Pr 11.56 = 1.09). Environmental statement Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at www.greendrives.com. The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal. Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling. Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Control Techniques' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice. REACH legislation EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation. For current information on how this requirement applies in relation to specific Control Techniques products, please approach your usual contact in the first instance. Control Techniques position statement can be viewed at: http://www.controltechniques.com/REACH Copyright © October 2011 Control Techniques Ltd Issue Number: 5 Firmware versions: User: 01.06.00 onwards Power: 01.09.00 onwards
Contents 1 Safety Information .................................5 1.1 Warnings, Cautions and Notes .............................5 1.2 Electrical safety - general warning ........................5 1.3 System design and safety of personnel ................5 1.4 Environmental limits ..............................................5 1.5 Access ..................................................................5 1.6 Fire protection .......................................................5 1.7 Compliance with regulations .................................5 1.8 Motor .....................................................................5 1.9 Mechanical brake control ......................................5 1.10 Adjusting parameters ............................................5 1.11 Electrical installation .............................................5 2 Product information ..............................6 2.1 Current ratings ......................................................6 2.2 Model number .......................................................7 2.3 Compatible encoders ............................................8 2.4 Nameplate description ..........................................8 2.5 Drive features and options ....................................9 2.6 Items supplied with the drive ...............................12 3 Mechanical Installation .......................13 3.1 Safety ..................................................................13 3.2 Planning the installation ......................................13 3.3 Terminal cover removal ......................................14 3.4 Mounting method ................................................17 3.5 Installing and removing the terminal shrouds .....25 3.6 Enclosure ............................................................27 3.7 Heatsink fan operation ........................................28 3.8 IP rating (Ingress Protection) ..............................28 3.9 Electrical terminals ..............................................29 3.10 Routine maintenance ..........................................32 4 Electrical installation ..........................33 4.1 Electrical connections .........................................34 4.2 Ground connections ............................................36 4.3 AC supply requirements ......................................37 4.4 Line reactors .......................................................38 4.5 Control 24 Vdc supply .........................................38 4.6 Cable and fuse size ratings .................................39 4.7 External suppressor resistor ...............................47 4.8 Ground leakage ..................................................49 4.9 EMC (Electromagnetic compatibility) ..................49 4.10 Serial communications connections ....................51 4.11 Shield connections ..............................................52 4.12 Connecting the fan on size 2C and 2D drives .....52 4.13 Control connections ............................................53 4.14 General ...............................................................54 4.15 Connecting an encoder .......................................57 5 Getting started .....................................59 5.1 Understanding the display ..................................59 5.2 Keypad operation ................................................59 5.3 Menu 0 (sub block) .............................................61 5.4 Pre-defined sub blocks .......................................62 5.5 Menu 0 (linear) ....................................................63 5.6 Menu structure ....................................................63 5.7 Advanced menus ................................................64 5.8 Saving parameters ..............................................64 5.9 Restoring parameter defaults ..............................64 5.10 Differences between European and USA defaults ...............................................................65 5.11 Displaying parameters with non-default values only .....................................................................65 5.12 Displaying destination parameters only ..............65 5.13 Parameter access level and security ..................65 5.14 Serial communications ........................................66 6 Basic parameters ................................67 6.1 Full descriptions ..................................................68 7 Running the motor ..............................76 7.1 Quick start commissioning / start-up (from European defaults) ..............................................77 7.2 Quick start commissioning / start-up (from USA defaults) ............................................79 7.3 CTSoft software commissioning / start-up tool ....80 7.4 Setting up a feedback device ..............................81 8 Optimization .........................................82 8.1 Armature current .................................................82 8.2 Speed feedback ..................................................82 8.3 Field current ........................................................82 8.4 Current loop gains self-tuning .............................82 8.5 Speed loop gains tuning .....................................83 8.6 Current limit tapers ..............................................84 9 SMARTCARD operation ......................85 9.1 Introduction .........................................................85 9.2 Easy saving and reading .....................................85 9.3 Transferring data .................................................85 9.4 Data block header information ............................87 9.5 SMARTCARD parameters ..................................87 9.6 SMARTCARD trips .............................................88 10 Onboard PLC .......................................90 10.1 Onboard PLC and SYPT Lite ..............................90 10.2 Benefits ...............................................................90 10.3 Limitations ...........................................................90 10.4 Getting started ....................................................91 10.5 Onboard PLC parameters ...................................91 10.6 Onboard PLC trips ..............................................92 10.7 Onboard PLC and the SMARTCARD .................92 <strong>Mentor</strong> <strong>MP</strong> User Guide 3 Issue : 5 www.controltechniques.com
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List of figures Figure 2-1 Maximum
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List of tables Table 2-1 Model to f
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Index Symbols +10V user output ....
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0476-0000-05
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