CNC lathes
CNC lathes - WD Hearn
CNC lathes - WD Hearn
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Tornos • Lathes • Tours • Drehmaschinen<br />
<strong>CNC</strong> <strong>lathes</strong><br />
Smart.turn 8<br />
MOD. 165-180-200-225-260-310<br />
RHINO - 325-400 / TITAN - 500
maincharacteristics<br />
The Precision and high performance parallel horizontal <strong>CNC</strong> SMART-TURN 8 PINACHO <strong>lathes</strong><br />
are manufactured and developed using high quality components and materials and the most<br />
advanced manufacturing technology.<br />
technicalcharacteristics<br />
The hardened and ground (400-450 HB) slides and guideways for the carriage and bed assure a long life<br />
and allow high speed displacement.<br />
The special design of the headstock guarantees quiet running, high removal rate of chips, and an<br />
excellent quality finish of the machined pieces.<br />
The main spindle has great rigidity and is mounted on high precision angular contact bearings, which<br />
have been pre-loaded and greased for their working life and guarantees extremely accurate turning.<br />
Hardened and ground ballscrews on both the X and Z axes guarantee long life and great accuracy.<br />
The combination of the high speeds of the headstock and slides, allows the operator to take advantage<br />
of the latest modern techniques in machining.<br />
Thanks to the ergonomic design of the handwheels for use in manual mode, the machine is able to<br />
function similar to a conventional lathe.<br />
Maintenance free AC motors drive the main spindle and ballscrews.<br />
Automatic lubrication of all the slide ways.<br />
The lathe is completely enclosed allowing safe and high removal rate of chips *.<br />
The modern, well l thought out design of the<br />
machine combines safety with<br />
comfort, allowing free e and<br />
easy access to<br />
any<br />
part<br />
of the<br />
lathe.<br />
The whole<br />
machine has<br />
been en<br />
built to conform to oCE En<br />
norms.<br />
directdrive<br />
New spindle assembly with large diameter bea<br />
belt transmission from the motor to the main s<br />
For:<br />
- More cutting performances.<br />
- Smoother spindle running.<br />
ng.<br />
- Better er surface quality.<br />
- More<br />
reliability.
standardaccessories<br />
• Complete enclosure and chip collecting<br />
tray.<br />
• Coolant equipment<br />
• Automatic lubrication of the slide<br />
ways.<br />
• Constant surface speed, including<br />
automatic speed change ranges.<br />
• Electronic handwheels for the X and<br />
Z axis.<br />
• Dynamic solid and trajectory graphics.<br />
Profile editor. Colour screen.<br />
• Low voltage work light.<br />
• Main spindle reducing bush and<br />
fixed centers.<br />
• Instruction manual.<br />
• CE compliant.<br />
advantages<br />
Intuitive ease of use. Even the most complex pieces can be machined<br />
without any programming knowledge.<br />
Minimization of preparation time.<br />
Large capacity memory to store user programs.<br />
Constant cutting speed.<br />
RS-232 output to enable communication with<br />
a PC.<br />
Port USB y Ethernet connection (Fagor / Siemens std.).<br />
manualmode<br />
Working with the handwheels:<br />
r bearings and with direct<br />
ain spindle.<br />
Operation is as easy as working with a conventional lathe.<br />
Allows the resolution of the wheels to be varied depending on the task<br />
being carried out.<br />
automaticoperations<br />
Designed to adapt to traditional turning methods.<br />
Availability for working cycles for all turning operations.<br />
Full and highly advanced ISO programming.<br />
The profile editor creates the program automatically from the geometry<br />
of the finished workpiece.<br />
graphics<br />
• Solid and trajectory graphic simulations.<br />
• Choice of different visualization zones as well as a zoom facility to<br />
examine parts of the component in detail.<br />
• Full colour screen.<br />
180 (Ø42)<br />
200 / 225 (Ø65)<br />
12<br />
12 Kw (S6-40%)<br />
18<br />
18,2 Kw (S6-40%)<br />
Spindle Power (Kw)<br />
10<br />
7,5<br />
115 Nm<br />
72 Nm<br />
7,5 Kw (S1-continuous)<br />
Spindle Power (Kw)<br />
12<br />
9<br />
340 Nm<br />
230 Nm<br />
12,25Kw (S1-continuous)<br />
800 1200<br />
Spindle Speed (rpm)<br />
3200<br />
3600<br />
4000<br />
300<br />
600<br />
1500<br />
Spindle Speed (rpm)<br />
2400<br />
3000<br />
260 / 310 (Ø80)<br />
260 / 310 (Ø105)<br />
Spindle Power (Kw)<br />
11<br />
395 Nm<br />
11 Kw (S1-continuous)<br />
Spindle Power (Kw)<br />
11<br />
395 Nm<br />
11 Kw (S1-continuous)<br />
250<br />
500<br />
Spindle Speed (rpm)<br />
2500<br />
200<br />
400<br />
Spindle Speed (rpm)<br />
2000<br />
mod. 225
The <strong>CNC</strong> SMART-TURN 8 lathe maintains the ease of use of a manual lathe, provides<br />
increased productivity and flexibility by replacing mechanical controls with the latest<br />
numerical control technology.<br />
Electronic handwheels are fitted for the operators to handle the<br />
machine as on a conventional lathe.<br />
Machining is carried out by using a comprehensive choice of cycles selected<br />
through the screen.<br />
standard control unit<br />
FAGOR 8055 iA/TC<br />
10.4” LCD Colour display.<br />
Solid 3D graphics.<br />
Operator can use either the ISO programming system or the conversational<br />
programming.<br />
RAM memory 256 Kb + User memory in CF (compact flash) 512Mb<br />
I/O RS 232 + USB port for pen-drives use only.<br />
Ethernet.<br />
Fagor motor and drives.<br />
optional controls units<br />
FANUC 0i Mate TD<br />
Basic control Fanuc Oi Mate TD + Turnmate i for conversational programming.<br />
Large icons to guide the operator through the multiple cycles.<br />
Conversational + ISO programming.<br />
I/O RS 232 + slot for CF (compact flash) card.<br />
Fanuc motor and drives.<br />
FANUC 0i TD<br />
Basic control Fanuc Oi TD + Manual guide i.<br />
10,4” colour screen.<br />
Solid 3D graphics.<br />
Conversational + ISO programming.<br />
I/O RS 232 + slot for CF (compact flash) card.<br />
Ethernet (optional).<br />
Fanuc motor and drives.<br />
Sinumerik 802D SL<br />
10,4” TFT colour screen.<br />
Conversational programming (MM+) and ISO programming.<br />
Up to 1 Mb memory.<br />
I/O RS 232 + slot for CF (compact flash) card + USB port.<br />
Ethernet.<br />
Siemens motor and drives.
optionalaccessories<br />
SK KIT.<br />
SKC KIT.<br />
Transformer.<br />
rmer<br />
Quick change toolpost.<br />
olp<br />
ost.<br />
4 way indexing ng quick-change cha<br />
toolpost<br />
o<br />
(8 positions).<br />
ons<br />
Toolholders for<br />
indexing ing<br />
quick-change c toolpost.<br />
Automatic 8 station tion toolpost.<br />
t.<br />
Octogonal disc toolholders.<br />
lde<br />
VDI disc.<br />
VDI disc toolholders.<br />
Power driven tooling.<br />
Live tool.<br />
‘C’ axis.<br />
Steel universal 3/4 jaw chucks.<br />
Hydraulic chuck through hole, through cylinder.<br />
Hard jaws for hydraulic chuck.<br />
Soft jaws for hydraulic chuck.<br />
Hydraulic tailstock<br />
Hydraulic power unit.<br />
Chip conveyor.<br />
Communication program.<br />
Backplate.<br />
Driving plate.<br />
Independent 4 jaw chuck.<br />
Face plate.<br />
Jaws for universal chucks.<br />
Fixed steady rest.<br />
Follow rest.<br />
Steady rest arms sw<br />
with rollers.<br />
le<br />
rs.<br />
Rear toolpost. ost.<br />
Morse taper live ecent<br />
center.<br />
er.<br />
Drill chuck.<br />
Manual collet let chuck.<br />
Hydraulic collet chuck.<br />
Collets.<br />
Set of spanners and keys.<br />
Levelling plates.<br />
Foundation nbolts<br />
bolts.<br />
For more information you can visit our web page www.metosa-pinacho.com<br />
SKkit<br />
INCLUDES:<br />
• 8 Station Automatic Turret.<br />
• Hydraulic Power unit.<br />
• Hydraulic Tailstock.<br />
• Hydraulic chuck through hole and<br />
through cylinder.<br />
• Live Center.<br />
SKCkit<br />
C Axis & Power driving tooling<br />
Available for models 225 / 310 with spindle bore 80 and 105.<br />
INCLUDES:<br />
• Automatic turret with VDI disc and power tooling.<br />
• C Axis on headspindle + hydraulic disc brake.<br />
• Hydraulic Power unit.<br />
• Hydraulic Tailstock.<br />
• Through hole hydraulic chuck.<br />
• Live Center MT5.
interactivegraphiccontrol<br />
INCLUDING:<br />
• Different programming languages which can be combined when<br />
preparing the programs as it has been developped for operators who<br />
don´t have programming knowledge and also for well experience erience<br />
experts.<br />
ISO programming for large series to optimize productivity getting the<br />
shortest execution time.<br />
CONVERSATIONAL programming for short series or unit workpieces<br />
where programming time is essential (intuitive navigation with direct<br />
access keys).<br />
Large range of cycles that cover most of the operations the operator<br />
might need.<br />
Machining fixed cycles:<br />
- Grooving cycle.<br />
- Threading cycle.<br />
- Rounding cycle.<br />
- Taper cycle.<br />
- Facing cycle.<br />
- Turning cycle.<br />
- Positioning cycle.<br />
- Tapping cycle.<br />
- Profiling cycle.<br />
• Possibility to import files with CAD designs.<br />
• Connectivity: Ethernet, USB port or RS 232 ready to connect in the<br />
net and CF (compact flash) cards.<br />
• mm / inch display.<br />
• Possibility to program cutting conditions.<br />
• Graphic support with graphic preview of the drawn shape, solid<br />
graphics (depending on <strong>CNC</strong> control type), profile edytor.<br />
The tool calibration before and after machining is made through easy<br />
and intuitive operations that makes the job of the operator easier,<br />
having capacity to save a large variety of tools .<br />
• Large capacity for saving programs.<br />
advantages of <strong>CNC</strong> Smart-turn turn<br />
8<br />
• Takes advantage of the possibilities that offers a <strong>CNC</strong> at the same<br />
time that<br />
maintaining the flexibility and ease of use and handling of a conventional ntiona<br />
onal llath<br />
lathe.<br />
• Components of complicated geometries can be machined, without the setting<br />
of complicated attachments .<br />
• Increased productivity and precision.<br />
• Full automatic operations that reduce working time and increase productivity.<br />
310 (Ø155)<br />
largemain<br />
spindle<br />
bore<strong>lathes</strong><br />
Main spindle bore:<br />
• Mod. 310-155 . . . . . . 155mm - 6”<br />
Spindle Power (Kw)<br />
11<br />
R1=1640 Nm<br />
R2=410 Nm<br />
11 Kw (S1-continuous)<br />
R1: Low Range<br />
R2: High Range<br />
100 200<br />
300<br />
400<br />
500<br />
Spindle Speed (rpm)<br />
1000
mod. 225<br />
Special executions or equipments (upon request)<br />
mod. 310-155<br />
Example of a model <strong>CNC</strong> Smart-turn 8 equipped with 2 pneumatic chucks with full through bore.<br />
Manual chucks for the front and the rear side of the main spindle as special execution available for all models.
<strong>CNC</strong> SMART-TURN 8 RHINO & TITAN - 500<br />
LATHES WITH LARGE CAPACITY<br />
Swing over crosslide.<br />
- Rhino 325 : 365 mm.<br />
- Rhino 400 : 515 mm.<br />
- Titan 500 : 718 mm.<br />
400 (Ø230) (Ø155)<br />
Spindle Power (Kw)<br />
25<br />
17<br />
16<br />
14<br />
R1=2380 R1=3330 Nm<br />
R1=2275 Nm<br />
R1=1630 Nm<br />
R2=850 R2=620 Nm Nm<br />
R2=530 R2=380 Nm Nm<br />
25 Kw (S6-40%)<br />
17 Kw (S1-continuous)<br />
R1: Low Range<br />
R2: High Range<br />
100<br />
80<br />
160 300<br />
240 400 320 500<br />
Spindle Speed (rpm)<br />
1000<br />
800<br />
325/400 (Ø105)<br />
400 (Ø155)<br />
500 (Ø130)<br />
Spindle Power (Kw)<br />
25<br />
21<br />
16<br />
R1=2160 Nm<br />
R1=1460 Nm<br />
R2=540 Nm<br />
R2=360 Nm<br />
25 Kw (S6-40%)<br />
17 Kw (S1-continuous)<br />
R1: Low Range<br />
R2: High Range<br />
Spindle Power (Kw)<br />
25<br />
17<br />
16<br />
14<br />
R1=2380 Nm<br />
R1=1630 R1=1630 Nm Nm<br />
R2=620 R2=620 Nm Nm<br />
R2=380 R2=380 Nm Nm<br />
25 Kw (S6-40%)<br />
17 Kw (S1-continuous)<br />
R1: Low Range<br />
R2: High Range<br />
Spindle Power (Kw)<br />
33<br />
22<br />
20<br />
R1=3515 Nm<br />
R1=2345 Nm<br />
R2=865 Nm<br />
R2=555 Nm<br />
33 Kw (S6-40%)<br />
22 Kw (S1-continuous)<br />
R1: Low Range<br />
R2: High Range<br />
170<br />
340 510 1190<br />
Spindle Speed (rpm)<br />
1700<br />
100<br />
300<br />
400 500<br />
Spindle Speed (rpm)<br />
1000<br />
140<br />
280<br />
420<br />
Spindle Speed (rpm)<br />
980<br />
1400
DD<br />
directdrive<br />
New spindle assembly with large diameter bearings and direct belt transmission<br />
from the motor to the main spindle.<br />
For:<br />
- More cutting performances.<br />
- Smoother spindle running.<br />
- Better surface quality.<br />
- More reliability.<br />
* Mod. 325, 400 & 500 are equiped with one single door in standard execution.<br />
Full enclosure is available as an option.
MOD. 165-180-200-225-260-310<br />
Descripción<br />
MAIN CHARACTERISTICS OF <strong>CNC</strong> SMART-TURN 8<br />
Unidad<br />
165<br />
180<br />
200<br />
225<br />
260<br />
310<br />
310/155<br />
Centre heigth<br />
mm<br />
165<br />
180<br />
200<br />
225<br />
260<br />
310<br />
310<br />
Capacities<br />
Distance between centres<br />
Swing over bed<br />
mm<br />
mm<br />
750 - 1000<br />
335<br />
360<br />
1000 - 1500<br />
400<br />
450<br />
1000 - 1500 - 2000 - 3000<br />
530<br />
620<br />
620<br />
Swing over carriage<br />
mm<br />
310<br />
335<br />
370<br />
410<br />
475<br />
580<br />
580<br />
Swing over cross slide<br />
mm<br />
168<br />
198<br />
210<br />
260<br />
315<br />
415<br />
415<br />
Headstock<br />
Variable spindle speed<br />
Variable speed<br />
(option Ø 105)<br />
Main spindle nose<br />
Main spindle bore<br />
GAMA I<br />
GAMA I<br />
0 - 4000<br />
0 - 4000<br />
0 - 3000<br />
0 - 3000<br />
0 - 2500<br />
0 - 2500<br />
0 - 450<br />
GAMA II - -<br />
- -<br />
- -<br />
450 - 1000<br />
-<br />
-<br />
-<br />
-<br />
0 - 2000<br />
0 - 2000<br />
-<br />
DIN 55027 Nº.5<br />
ASA B 5,9<br />
ASA B 5,9<br />
ASA B 5,9<br />
CAMLOCK Nº.5<br />
Nº.6 - A2<br />
Nº.8 - A2<br />
Nº.11 - A2<br />
mm<br />
42<br />
65<br />
80 (opción Ø105)<br />
155<br />
Main motor<br />
Main spindle morse taper 4 4<br />
5 5<br />
5 5<br />
5<br />
Power Kw 7,5<br />
15<br />
17<br />
17<br />
Z, X working feed mm/min<br />
0 - 7000<br />
0 - 7000<br />
0 - 7000<br />
Feeds<br />
Z, X rapid feed m/min 10<br />
Bed width<br />
mm 250<br />
10<br />
300<br />
10<br />
350<br />
Crosslide width<br />
mm<br />
160<br />
205<br />
220<br />
Ball screw<br />
X axis diameter mm 20 20 20<br />
Z axis diameter mm 40 40 40<br />
Shank travelling<br />
mm<br />
200<br />
220<br />
235<br />
Tailstock<br />
Shank diameter<br />
mm<br />
58<br />
68<br />
82<br />
Shank internal taper<br />
Morse 4<br />
Morse 5<br />
Morse 5<br />
Coolant<br />
pump<br />
Power<br />
W<br />
570<br />
570<br />
570<br />
Dimensions<br />
3065 - 3815<br />
3175 - 3925<br />
Length mm<br />
2095 - 2375 2910 - 3655<br />
4190 - 5095<br />
4300 - 5205<br />
Width mm 1400 1580 1675 1675<br />
Height mm 1565 1670 1835 1835<br />
For distance between centers 750 Kg. 1545 1595<br />
- -<br />
- -<br />
-<br />
Weights<br />
For distance between centers 1000 Kg. 1630 1680<br />
2180 2380<br />
2875 3180<br />
3275<br />
For distance between centers 1500<br />
Kg.<br />
-<br />
-<br />
2290<br />
2650<br />
3095<br />
3265<br />
3350<br />
For distance between centers 2000<br />
Kg.<br />
-<br />
-<br />
-<br />
-<br />
3350<br />
3510<br />
3600<br />
For distance between centers 3000<br />
Kg. -<br />
-<br />
- -<br />
3500 3725<br />
3800<br />
The executions or inclusions of some of the specifications, characteristics and accessories described in this catalogue depend on the model of lathe and numeric control type.
MAIN CHARACTERISTICS OF <strong>CNC</strong> SMART-TURN 8<br />
MOD. RHINO 325-400 TITAN 500<br />
RHINO 400<br />
Descripción<br />
Unidad<br />
RHINO 325<br />
TITAN 500<br />
Estandar 105<br />
Opción 155 Opción 230<br />
Capacities<br />
Centre heigth<br />
Distance between centres<br />
Swing over bed<br />
mm<br />
mm<br />
mm<br />
325<br />
655<br />
400<br />
1000 - 2000 - 3000 - 4000 - 5000<br />
805<br />
500<br />
2000 - 3000<br />
4000 - 5000<br />
1010<br />
Swing over carriage<br />
mm<br />
580<br />
720<br />
935<br />
Swing over cross slide<br />
mm<br />
365<br />
515<br />
718<br />
Headstock<br />
Variable spindle speed<br />
Main spindle nose<br />
GAMA I<br />
0 - 360<br />
0 - 360<br />
0 - 450<br />
0 - 425<br />
0 - 375<br />
GAMA II 360 - 1700 360 - 1700<br />
450 - 1000 425 - 800 375 - 1400<br />
ASA B 5,9<br />
ASA B 5,9<br />
ASA B 5,9<br />
ASA B 5,9<br />
ASA B 5,9<br />
Nº8 - A2<br />
Nº.8 - A2<br />
Nº.11 - A2<br />
Nº.15 - A2<br />
Nº.11 - A2<br />
Main spindle bore mm 105 105<br />
155 230 130<br />
Main spindle morse taper<br />
Morse 5<br />
Morse 5<br />
Morse 5<br />
Morse 6<br />
Metric 80<br />
Main motor<br />
Power Kw 17<br />
17<br />
17<br />
17<br />
22<br />
Z, X working feed mm/min<br />
0 - 7000<br />
0 - 7000<br />
0 - 7000<br />
Feeds<br />
Z, X rapid feed m/min 10<br />
Bed width<br />
mm 425<br />
10<br />
425<br />
8<br />
500<br />
Crosslide width<br />
mm<br />
260<br />
260<br />
310<br />
Ball screw<br />
X axis diameter mm 32 32 32<br />
Z axis diameter mm 50 50 50<br />
Shank travelling<br />
mm<br />
215<br />
215<br />
300<br />
Tailstock<br />
Shank diameter<br />
mm<br />
96<br />
96<br />
120<br />
Shank internal taper<br />
Morse 6<br />
Morse 6<br />
Metric 80<br />
Coolant<br />
pump<br />
Dimensions<br />
Power<br />
W<br />
570<br />
570<br />
570<br />
Flow L/min. 25 25 25<br />
Length mm<br />
3630 - 4630 - 5630 - 6630 - 7630<br />
4325 - 5325<br />
6325 - 7325<br />
Width mm 1800 2300<br />
Height mm 1890 2250<br />
For distance between centers 1000 Kg. 4400 4480<br />
4820 5460 -<br />
Weights<br />
For distance between centers 2000 Kg. 4700 4780<br />
5120 5760 6400<br />
For distance between centers 3000<br />
Kg.<br />
5400<br />
5480<br />
5820<br />
6460<br />
7600<br />
For distance between centers 4000<br />
Kg.<br />
6500<br />
6580<br />
6920<br />
7560<br />
8800<br />
For distance between centers 5000<br />
Kg. 8000<br />
8080<br />
8420 9060 10000<br />
In our constant efforts to improve our machines, we reserve the right to modify any of the technical details, design and color of the machines described in this catalogue.
©METOSA • 2011/5<br />
metosa<br />
Metalúrgica Torrent, S.A.<br />
Partida la Sierra s/n • 22310 CASTEJÓN DEL PUENTE • (SPAIN)<br />
Tel. +34 974 401 650 / +34 974 416 930 • Fax +34 974 401 654 / +34 974 417 733<br />
info@metosa-pinacho.com • www.metosa-pinacho.com