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CNC lathes - WD Hearn

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CNC lathes

Smart.turn 8

MOD. 165-180-200-225-260-310

RHINO - 325-400 / TITAN - 500


maincharacteristics

The Precision and high performance parallel horizontal CNC SMART-TURN 8 PINACHO lathes

are manufactured and developed using high quality components and materials and the most

advanced manufacturing technology.

technicalcharacteristics

The hardened and ground (400-450 HB) slides and guideways for the carriage and bed assure a long life

and allow high speed displacement.

The special design of the headstock guarantees quiet running, high removal rate of chips, and an

excellent quality finish of the machined pieces.

The main spindle has great rigidity and is mounted on high precision angular contact bearings, which

have been pre-loaded and greased for their working life and guarantees extremely accurate turning.

Hardened and ground ballscrews on both the X and Z axes guarantee long life and great accuracy.

The combination of the high speeds of the headstock and slides, allows the operator to take advantage

of the latest modern techniques in machining.

Thanks to the ergonomic design of the handwheels for use in manual mode, the machine is able to

function similar to a conventional lathe.

Maintenance free AC motors drive the main spindle and ballscrews.

Automatic lubrication of all the slide ways.

The lathe is completely enclosed allowing safe and high removal rate of chips *.

The modern, well l thought out design of the

machine combines safety with

comfort, allowing free e and

easy access to

any

part

of the

lathe.

The whole

machine has

been en

built to conform to oCE En

norms.

directdrive

New spindle assembly with large diameter bea

belt transmission from the motor to the main s

For:

- More cutting performances.

- Smoother spindle running.

ng.

- Better er surface quality.

- More

reliability.


standardaccessories

• Complete enclosure and chip collecting

tray.

• Coolant equipment

• Automatic lubrication of the slide

ways.

• Constant surface speed, including

automatic speed change ranges.

• Electronic handwheels for the X and

Z axis.

• Dynamic solid and trajectory graphics.

Profile editor. Colour screen.

• Low voltage work light.

• Main spindle reducing bush and

fixed centers.

• Instruction manual.

• CE compliant.

advantages

Intuitive ease of use. Even the most complex pieces can be machined

without any programming knowledge.

Minimization of preparation time.

Large capacity memory to store user programs.

Constant cutting speed.

RS-232 output to enable communication with

a PC.

Port USB y Ethernet connection (Fagor / Siemens std.).

manualmode

Working with the handwheels:

r bearings and with direct

ain spindle.

Operation is as easy as working with a conventional lathe.

Allows the resolution of the wheels to be varied depending on the task

being carried out.

automaticoperations

Designed to adapt to traditional turning methods.

Availability for working cycles for all turning operations.

Full and highly advanced ISO programming.

The profile editor creates the program automatically from the geometry

of the finished workpiece.

graphics

• Solid and trajectory graphic simulations.

• Choice of different visualization zones as well as a zoom facility to

examine parts of the component in detail.

• Full colour screen.

180 (Ø42)

200 / 225 (Ø65)

12

12 Kw (S6-40%)

18

18,2 Kw (S6-40%)

Spindle Power (Kw)

10

7,5

115 Nm

72 Nm

7,5 Kw (S1-continuous)

Spindle Power (Kw)

12

9

340 Nm

230 Nm

12,25Kw (S1-continuous)

800 1200

Spindle Speed (rpm)

3200

3600

4000

300

600

1500

Spindle Speed (rpm)

2400

3000

260 / 310 (Ø80)

260 / 310 (Ø105)

Spindle Power (Kw)

11

395 Nm

11 Kw (S1-continuous)

Spindle Power (Kw)

11

395 Nm

11 Kw (S1-continuous)

250

500

Spindle Speed (rpm)

2500

200

400

Spindle Speed (rpm)

2000

mod. 225


The CNC SMART-TURN 8 lathe maintains the ease of use of a manual lathe, provides

increased productivity and flexibility by replacing mechanical controls with the latest

numerical control technology.

Electronic handwheels are fitted for the operators to handle the

machine as on a conventional lathe.

Machining is carried out by using a comprehensive choice of cycles selected

through the screen.

standard control unit

FAGOR 8055 iA/TC

10.4” LCD Colour display.

Solid 3D graphics.

Operator can use either the ISO programming system or the conversational

programming.

RAM memory 256 Kb + User memory in CF (compact flash) 512Mb

I/O RS 232 + USB port for pen-drives use only.

Ethernet.

Fagor motor and drives.

optional controls units

FANUC 0i Mate TD

Basic control Fanuc Oi Mate TD + Turnmate i for conversational programming.

Large icons to guide the operator through the multiple cycles.

Conversational + ISO programming.

I/O RS 232 + slot for CF (compact flash) card.

Fanuc motor and drives.

FANUC 0i TD

Basic control Fanuc Oi TD + Manual guide i.

10,4” colour screen.

Solid 3D graphics.

Conversational + ISO programming.

I/O RS 232 + slot for CF (compact flash) card.

Ethernet (optional).

Fanuc motor and drives.

Sinumerik 802D SL

10,4” TFT colour screen.

Conversational programming (MM+) and ISO programming.

Up to 1 Mb memory.

I/O RS 232 + slot for CF (compact flash) card + USB port.

Ethernet.

Siemens motor and drives.


optionalaccessories

SK KIT.

SKC KIT.

Transformer.

rmer

Quick change toolpost.

olp

ost.

4 way indexing ng quick-change cha

toolpost

o

(8 positions).

ons

Toolholders for

indexing ing

quick-change c toolpost.

Automatic 8 station tion toolpost.

t.

Octogonal disc toolholders.

lde

VDI disc.

VDI disc toolholders.

Power driven tooling.

Live tool.

‘C’ axis.

Steel universal 3/4 jaw chucks.

Hydraulic chuck through hole, through cylinder.

Hard jaws for hydraulic chuck.

Soft jaws for hydraulic chuck.

Hydraulic tailstock

Hydraulic power unit.

Chip conveyor.

Communication program.

Backplate.

Driving plate.

Independent 4 jaw chuck.

Face plate.

Jaws for universal chucks.

Fixed steady rest.

Follow rest.

Steady rest arms sw

with rollers.

le

rs.

Rear toolpost. ost.

Morse taper live ecent

center.

er.

Drill chuck.

Manual collet let chuck.

Hydraulic collet chuck.

Collets.

Set of spanners and keys.

Levelling plates.

Foundation nbolts

bolts.

For more information you can visit our web page www.metosa-pinacho.com

SKkit

INCLUDES:

• 8 Station Automatic Turret.

• Hydraulic Power unit.

• Hydraulic Tailstock.

• Hydraulic chuck through hole and

through cylinder.

• Live Center.

SKCkit

C Axis & Power driving tooling

Available for models 225 / 310 with spindle bore 80 and 105.

INCLUDES:

• Automatic turret with VDI disc and power tooling.

• C Axis on headspindle + hydraulic disc brake.

• Hydraulic Power unit.

• Hydraulic Tailstock.

• Through hole hydraulic chuck.

• Live Center MT5.


interactivegraphiccontrol

INCLUDING:

• Different programming languages which can be combined when

preparing the programs as it has been developped for operators who

don´t have programming knowledge and also for well experience erience

experts.

ISO programming for large series to optimize productivity getting the

shortest execution time.

CONVERSATIONAL programming for short series or unit workpieces

where programming time is essential (intuitive navigation with direct

access keys).

Large range of cycles that cover most of the operations the operator

might need.

Machining fixed cycles:

- Grooving cycle.

- Threading cycle.

- Rounding cycle.

- Taper cycle.

- Facing cycle.

- Turning cycle.

- Positioning cycle.

- Tapping cycle.

- Profiling cycle.

• Possibility to import files with CAD designs.

• Connectivity: Ethernet, USB port or RS 232 ready to connect in the

net and CF (compact flash) cards.

• mm / inch display.

• Possibility to program cutting conditions.

• Graphic support with graphic preview of the drawn shape, solid

graphics (depending on CNC control type), profile edytor.

The tool calibration before and after machining is made through easy

and intuitive operations that makes the job of the operator easier,

having capacity to save a large variety of tools .

• Large capacity for saving programs.

advantages of CNC Smart-turn turn

8

• Takes advantage of the possibilities that offers a CNC at the same

time that

maintaining the flexibility and ease of use and handling of a conventional ntiona

onal llath

lathe.

• Components of complicated geometries can be machined, without the setting

of complicated attachments .

• Increased productivity and precision.

• Full automatic operations that reduce working time and increase productivity.

310 (Ø155)

largemain

spindle

borelathes

Main spindle bore:

• Mod. 310-155 . . . . . . 155mm - 6”

Spindle Power (Kw)

11

R1=1640 Nm

R2=410 Nm

11 Kw (S1-continuous)

R1: Low Range

R2: High Range

100 200

300

400

500

Spindle Speed (rpm)

1000


mod. 225

Special executions or equipments (upon request)

mod. 310-155

Example of a model CNC Smart-turn 8 equipped with 2 pneumatic chucks with full through bore.

Manual chucks for the front and the rear side of the main spindle as special execution available for all models.


CNC SMART-TURN 8 RHINO & TITAN - 500

LATHES WITH LARGE CAPACITY

Swing over crosslide.

- Rhino 325 : 365 mm.

- Rhino 400 : 515 mm.

- Titan 500 : 718 mm.

400 (Ø230) (Ø155)

Spindle Power (Kw)

25

17

16

14

R1=2380 R1=3330 Nm

R1=2275 Nm

R1=1630 Nm

R2=850 R2=620 Nm Nm

R2=530 R2=380 Nm Nm

25 Kw (S6-40%)

17 Kw (S1-continuous)

R1: Low Range

R2: High Range

100

80

160 300

240 400 320 500

Spindle Speed (rpm)

1000

800

325/400 (Ø105)

400 (Ø155)

500 (Ø130)

Spindle Power (Kw)

25

21

16

R1=2160 Nm

R1=1460 Nm

R2=540 Nm

R2=360 Nm

25 Kw (S6-40%)

17 Kw (S1-continuous)

R1: Low Range

R2: High Range

Spindle Power (Kw)

25

17

16

14

R1=2380 Nm

R1=1630 R1=1630 Nm Nm

R2=620 R2=620 Nm Nm

R2=380 R2=380 Nm Nm

25 Kw (S6-40%)

17 Kw (S1-continuous)

R1: Low Range

R2: High Range

Spindle Power (Kw)

33

22

20

R1=3515 Nm

R1=2345 Nm

R2=865 Nm

R2=555 Nm

33 Kw (S6-40%)

22 Kw (S1-continuous)

R1: Low Range

R2: High Range

170

340 510 1190

Spindle Speed (rpm)

1700

100

300

400 500

Spindle Speed (rpm)

1000

140

280

420

Spindle Speed (rpm)

980

1400


DD

directdrive

New spindle assembly with large diameter bearings and direct belt transmission

from the motor to the main spindle.

For:

- More cutting performances.

- Smoother spindle running.

- Better surface quality.

- More reliability.

* Mod. 325, 400 & 500 are equiped with one single door in standard execution.

Full enclosure is available as an option.


MOD. 165-180-200-225-260-310

Descripción

MAIN CHARACTERISTICS OF CNC SMART-TURN 8

Unidad

165

180

200

225

260

310

310/155

Centre heigth

mm

165

180

200

225

260

310

310

Capacities

Distance between centres

Swing over bed

mm

mm

750 - 1000

335

360

1000 - 1500

400

450

1000 - 1500 - 2000 - 3000

530

620

620

Swing over carriage

mm

310

335

370

410

475

580

580

Swing over cross slide

mm

168

198

210

260

315

415

415

Headstock

Variable spindle speed

Variable speed

(option Ø 105)

Main spindle nose

Main spindle bore

GAMA I

GAMA I

0 - 4000

0 - 4000

0 - 3000

0 - 3000

0 - 2500

0 - 2500

0 - 450

GAMA II - -

- -

- -

450 - 1000

-

-

-

-

0 - 2000

0 - 2000

-

DIN 55027 Nº.5

ASA B 5,9

ASA B 5,9

ASA B 5,9

CAMLOCK Nº.5

Nº.6 - A2

Nº.8 - A2

Nº.11 - A2

mm

42

65

80 (opción Ø105)

155

Main motor

Main spindle morse taper 4 4

5 5

5 5

5

Power Kw 7,5

15

17

17

Z, X working feed mm/min

0 - 7000

0 - 7000

0 - 7000

Feeds

Z, X rapid feed m/min 10

Bed width

mm 250

10

300

10

350

Crosslide width

mm

160

205

220

Ball screw

X axis diameter mm 20 20 20

Z axis diameter mm 40 40 40

Shank travelling

mm

200

220

235

Tailstock

Shank diameter

mm

58

68

82

Shank internal taper

Morse 4

Morse 5

Morse 5

Coolant

pump

Power

W

570

570

570

Dimensions

3065 - 3815

3175 - 3925

Length mm

2095 - 2375 2910 - 3655

4190 - 5095

4300 - 5205

Width mm 1400 1580 1675 1675

Height mm 1565 1670 1835 1835

For distance between centers 750 Kg. 1545 1595

- -

- -

-

Weights

For distance between centers 1000 Kg. 1630 1680

2180 2380

2875 3180

3275

For distance between centers 1500

Kg.

-

-

2290

2650

3095

3265

3350

For distance between centers 2000

Kg.

-

-

-

-

3350

3510

3600

For distance between centers 3000

Kg. -

-

- -

3500 3725

3800

The executions or inclusions of some of the specifications, characteristics and accessories described in this catalogue depend on the model of lathe and numeric control type.


MAIN CHARACTERISTICS OF CNC SMART-TURN 8

MOD. RHINO 325-400 TITAN 500

RHINO 400

Descripción

Unidad

RHINO 325

TITAN 500

Estandar 105

Opción 155 Opción 230

Capacities

Centre heigth

Distance between centres

Swing over bed

mm

mm

mm

325

655

400

1000 - 2000 - 3000 - 4000 - 5000

805

500

2000 - 3000

4000 - 5000

1010

Swing over carriage

mm

580

720

935

Swing over cross slide

mm

365

515

718

Headstock

Variable spindle speed

Main spindle nose

GAMA I

0 - 360

0 - 360

0 - 450

0 - 425

0 - 375

GAMA II 360 - 1700 360 - 1700

450 - 1000 425 - 800 375 - 1400

ASA B 5,9

ASA B 5,9

ASA B 5,9

ASA B 5,9

ASA B 5,9

Nº8 - A2

Nº.8 - A2

Nº.11 - A2

Nº.15 - A2

Nº.11 - A2

Main spindle bore mm 105 105

155 230 130

Main spindle morse taper

Morse 5

Morse 5

Morse 5

Morse 6

Metric 80

Main motor

Power Kw 17

17

17

17

22

Z, X working feed mm/min

0 - 7000

0 - 7000

0 - 7000

Feeds

Z, X rapid feed m/min 10

Bed width

mm 425

10

425

8

500

Crosslide width

mm

260

260

310

Ball screw

X axis diameter mm 32 32 32

Z axis diameter mm 50 50 50

Shank travelling

mm

215

215

300

Tailstock

Shank diameter

mm

96

96

120

Shank internal taper

Morse 6

Morse 6

Metric 80

Coolant

pump

Dimensions

Power

W

570

570

570

Flow L/min. 25 25 25

Length mm

3630 - 4630 - 5630 - 6630 - 7630

4325 - 5325

6325 - 7325

Width mm 1800 2300

Height mm 1890 2250

For distance between centers 1000 Kg. 4400 4480

4820 5460 -

Weights

For distance between centers 2000 Kg. 4700 4780

5120 5760 6400

For distance between centers 3000

Kg.

5400

5480

5820

6460

7600

For distance between centers 4000

Kg.

6500

6580

6920

7560

8800

For distance between centers 5000

Kg. 8000

8080

8420 9060 10000

In our constant efforts to improve our machines, we reserve the right to modify any of the technical details, design and color of the machines described in this catalogue.


©METOSA • 2011/5

metosa

Metalúrgica Torrent, S.A.

Partida la Sierra s/n • 22310 CASTEJÓN DEL PUENTE • (SPAIN)

Tel. +34 974 401 650 / +34 974 416 930 • Fax +34 974 401 654 / +34 974 417 733

info@metosa-pinacho.com • www.metosa-pinacho.com

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