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Forging

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Thus we can approximate Eq.19 as<br />

and Eq.21 becomes<br />

p<br />

σ<br />

y<br />

' ⎡<br />

= σ<br />

o ⎢<br />

1+<br />

⎣<br />

_ a '<br />

o ⎡ 2<br />

=<br />

∫<br />

0<br />

σ<br />

a<br />

⎢<br />

1+<br />

⎣<br />

2µ<br />

µ<br />

( a − x)<br />

h<br />

⎤<br />

⎥<br />

⎦<br />

( a − x) dx<br />

h<br />

⎥ ⎦<br />

⎤<br />

….Eq. 23<br />

….Eq. 24<br />

Integrating this gives:<br />

_ '<br />

o 2<br />

p<br />

2<br />

σ ⎡ µ ax µ x ⎤<br />

= ⎢x<br />

+ −<br />

….Eq. 25<br />

⎥<br />

a ⎣ h h ⎦<br />

So that the average axial tooling pressure, p, is<br />

a<br />

0<br />

_<br />

p<br />

⎛ =<br />

' µ a<br />

σ<br />

o ⎜1<br />

+<br />

⎝ h<br />

⎞<br />

⎟<br />

⎠<br />

….Eq. 26<br />

We can see that as the ratio a/h increases, the forming pressure p and<br />

hence the forming load rises rapidly.<br />

Suranaree University of Technology Tapany Udomphol<br />

Jan-Mar 2007

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