North American Quick Response Centers - Flowserve Corporation
North American Quick Response Centers - Flowserve Corporation
North American Quick Response Centers - Flowserve Corporation
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Experience In Motion<br />
<strong>North</strong> <strong>American</strong> <strong>Quick</strong> <strong>Response</strong> <strong>Centers</strong><br />
Control Valves
2<br />
Providing Value Through Service<br />
At <strong>Flowserve</strong> we know a critical choice any maintenance<br />
professional must make is: Who should<br />
repair my valves?<br />
We also know finding a repair facility that meets the toughest<br />
deadlines, restores your valve to near original quality, repairs<br />
a wide variety of valve styles and is cost-competitive can be<br />
the most challenging part. At <strong>Flowserve</strong>, we have established<br />
a cohesive network of <strong>Quick</strong> <strong>Response</strong> <strong>Centers</strong> located<br />
throughout <strong>North</strong> America, cooperating and leveraging their<br />
collective capabilities, ready to meet your needs.<br />
<strong>Flowserve</strong>’s QRCs provide the highest level of service<br />
including 24-hour emergency repair and on-site repair with<br />
mobile repair units. In emergencies, <strong>Flowserve</strong> service<br />
technicians can be on-site in any <strong>North</strong> <strong>American</strong> plant within<br />
24 hours. <strong>Flowserve</strong> understands how critical it is to have a<br />
trusted partner that will offer fast service and quality products<br />
to keep your facility in operation. This is why we have<br />
Springville is a primary control valve manufacturing facility.<br />
developed standard repair procedures and a large network of<br />
shared technicians throughout the region. You can rest at<br />
ease knowing that your valves will be repaired the same way,<br />
every time, by highly skilled service technicians.<br />
<strong>Flowserve</strong>’s expert technicians service all types of control,<br />
quarter-turn automated or manual-operated valves, including<br />
Valtek ® , Kammer ® , Fisher ® , Masoneilan ® , to name a few. To<br />
ensure this quality, each <strong>Flowserve</strong> service center is equipped<br />
with thousands of commonly required parts, produced by the<br />
OEM or built by skilled in-house valve machinists.<br />
<strong>Quick</strong> <strong>Response</strong> <strong>Centers</strong><br />
<strong>Flowserve</strong>’s <strong>Quick</strong> <strong>Response</strong> <strong>Centers</strong> are strategically located<br />
to ensure that a QRC is within hours of most major industrial<br />
customer locations. This allows rapid response to customer<br />
needs by providing same day delivery of standard parts.<br />
Special parts can be delivered in days instead of weeks.<br />
With the help of <strong>Flowserve</strong> QRCs, plant managers are able to<br />
maximize plant uptime and profitability.
<strong>Flowserve</strong> QRCs...<br />
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Are strategically located for timely response<br />
Provide best-in-class aftermarket support and service<br />
Maintain a comprehensive inventory for fast turnaround<br />
Offer on-site troubleshooting & engineering support<br />
Readily adapt to ever changing control valve needs<br />
Since <strong>Flowserve</strong> is an established valve manufacturer, we<br />
have the equipment and capacity to turn around any repair<br />
or remanufacture project, large or small, quickly - including<br />
plant shutdowns. Veteran application engineers stand ready<br />
at each location to make valuable recommendations to extend<br />
the life of your valve or improve its performance. These engineers<br />
also specialize in upgrading valves to spring cylinder<br />
actuators and four-way positioners or automating quarterturn<br />
valves, which can dramatically increase performance.<br />
QRC Capabilities<br />
While each QRC may offer a particular service capability<br />
unique to its facility, some of the core capabilities<br />
common to each location include the following...<br />
• Control Valve Repair<br />
• Actuation Repair<br />
• Valve Automation<br />
• Remanufactured Valves<br />
• Field Service & On-Site Repair<br />
• Oxygen Cleaning<br />
• Full Machine & Weld Shops<br />
• Turnaround Management<br />
•<br />
Plant Surveys<br />
flowserve.com<br />
3
4<br />
Profiler ® Testing & Certification<br />
All new and repaired valves are tested prior to shipment,<br />
using the Profiler ® control valve diagnostics system.<br />
Using our Profiler diagnostic testing system, after reassembly<br />
each repaired valve is stroked, seat leak tested, hydro tested,<br />
and quality tested to industry standards. All vital data about<br />
each valve is kept on record with Profiler software, providing<br />
easy access for future reference. A copy of the diagnostic<br />
test results is available to the customer upon completion of<br />
the repair project.<br />
<strong>Flowserve</strong>’s Profiler technology also enables us to run<br />
diagnostics while in the field on all of your valves. Based on<br />
the diagnostic results, problems can be fixed in the field which<br />
avoids the need for expensive repair maintenance.<br />
FlowStar TM Data Management<br />
FlowStar TM asset management software allows <strong>Flowserve</strong><br />
engineers and technicians to track performance and<br />
support improvement programs using a proven, systematic<br />
approach.<br />
Every valve that comes to a <strong>Flowserve</strong> QRC for service is<br />
fully inspected upon arrival. During the initial inspection all<br />
important valve data is recorded in the FlowStar system. Our<br />
technicians then review the data prior to repair to determine<br />
if an upgrade is needed. In many cases, such upgrades cost<br />
little or no more than the original repair bid, but significantly<br />
improve the valve’s performance and/or life.<br />
FlowStar keeps these records on file for future reference.<br />
FlowStar also stores important service information to track<br />
each repair and cleaning performed on your valve. The stored<br />
information allows our <strong>Flowserve</strong> technicians to identify<br />
significant trends and provide you with detailed feedback<br />
and recommendations regarding your valves. FlowStar<br />
also allows alliance partners to access their own equipment<br />
database for reviewing or exporting equipment details and<br />
various reports.
Third Party Repairs<br />
<strong>Flowserve</strong> has the expertise and proven experience to<br />
repair ALL major control valve manufacturer’s products.<br />
We use OEM parts on all repairs, regardless of brand origin,<br />
so you can rest assured your valve assembly is restored to the<br />
original OEM specifications. If OEM parts cannot be sourced<br />
within your critical time frame, we have the expertise and<br />
capability to resolve these issues and meet your deadlines.<br />
We also specialize in out of the ordinary valve repair. Included<br />
in these repairs are valves such as: gate, globe, check, quarter<br />
turn, or MOV. We can repair even your most difficult valves,<br />
even if the valve is obsolete or parts are difficult to find.<br />
All repaired valves, regardless of manufacturer, will undergo<br />
the following quality assurance checks:<br />
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•<br />
•<br />
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Positive Material Identification (PMI)<br />
Body thickness testing to ANSI specifications<br />
Flange inspection to ANSI specifications<br />
Measure all critical dimensions and tolerances<br />
Reassemble with OEM parts<br />
Complete diagnostics test and birth certificate<br />
Documentation of as-received and as-built conditions<br />
Data and photos entered into FlowStar<br />
TM database.<br />
Before<br />
Remanufacturing<br />
After<br />
Whether cost is the issue or delivery is of critical<br />
importance, remanufactured products can be a valuable<br />
option and solution.<br />
The most costly aspect of control valve repair is not the repair<br />
itself, but rather the cost of downtime and lost production.<br />
These costs can easily be cut in half with remanufactured<br />
replacement valves. Remanufactured valves offer predictable<br />
cost, a firm and fast re-install date, and the quality you expect.<br />
<strong>Flowserve</strong> remanufactured valves are assured compliance to<br />
original manufacturing and industry specifications. Also, our<br />
OEM based product carries a new valve warranty.<br />
To ensure the best solution is provided, <strong>Flowserve</strong>’s experienced<br />
application engineers can perform a technical review<br />
of the process conditions prior to building a remanufactured.<br />
When a review is not practical, we will produce an “equal”<br />
product based on information from the OEM serial plate.<br />
Remanufactured products are available for day to day requirements,<br />
as well as larger project needs.<br />
flowserve.com<br />
5
6<br />
Turnaround Management<br />
With specialized technology, our qualified teams can<br />
help with your turnaround preparation.<br />
Prior to most major turnarounds, we send staff into the field<br />
to perform a valve survey and walk down. This survey enables<br />
us to pre-order the majority of the required repair materials<br />
and minimize the amount of discovery work. Using our<br />
Profiler ® software, we can run diagnostics on all your valves<br />
to make sure you have all the information necessary to have<br />
a smooth turnaround. Based on the diagnostic results from<br />
Profiler, many problems can be fixed in the field, eliminating<br />
the need for expensive repair maintenance. Let our control<br />
valve experts help you determine if your valves need to be<br />
serviced, and make sure your turnarounds are a success.<br />
<strong>Flowserve</strong>’s QRC staff is committed to making your turnarounds<br />
smooth, successful, and within budget. We can<br />
utilize FlowStar TM to manage all of your control valve data,<br />
identify bad actors, and make the information available to you<br />
via the internet.<br />
Field Services<br />
The <strong>Flowserve</strong> QRC network is equipped to handle all<br />
of your control valve repair needs on-site, including<br />
turnarounds.<br />
Our <strong>Flowserve</strong> QRCs have mobile field service units of all<br />
sizes and a large network of qualified field service technicians<br />
and machinists available to make your field repair jobs a<br />
success. Whether your need is to troubleshoot a single valve<br />
or you are bringing down an entire unit, <strong>Flowserve</strong>’s qualified<br />
field personnel are capable of getting your control valves back<br />
in service without leaving your property.<br />
In an emergency, we have staff on-call 24 hours a day to help<br />
you through your crisis. Our <strong>Flowserve</strong> trained service technicians<br />
can be at your facility, anywhere in <strong>North</strong> America,<br />
within 24 hours. We understand the importance of keeping<br />
your facility in operation and minimizing downtime. In order<br />
to help get your operation back on it’s feet we keep thousands<br />
of commonly required parts at our QRCs for quick and easy<br />
access.
Re-Instrumentation<br />
Whether you’re looking for digital or analog signal<br />
control, <strong>Flowserve</strong>’s positioners offer the highest performance<br />
and can be mounted on most control valves,<br />
regardless of the manufacturer.<br />
<strong>Flowserve</strong>’s QRC expertise includes re-instrumentation,<br />
troubleshooting and support for all major third party control<br />
valves and positioners. <strong>Flowserve</strong>, with a broad range of<br />
mounting kit designs and inventory, can quickly and easily<br />
adapt its own instrumentation to third party control valves<br />
as well. The ability to draw from our own <strong>Flowserve</strong> manufactured<br />
inventory and adapt to any control valve ensures<br />
that repair turnaround and customer downtime is held to a<br />
minimum.<br />
Additionally, <strong>Flowserve</strong> continues to inventory parts and<br />
components to service customers still using either pneumatic<br />
and/or analog (I/P) positioners in their facilities.<br />
ValveSight ® : Digital Diagnostics<br />
In the challenging economic environment of business<br />
today, performance, health, safety and environmental<br />
considerations are paramount.<br />
Proactive maintenance strategies for critical equipment<br />
improve output and lower cost without sacrificing safety and<br />
reliability.<br />
QRCs support ValveSight ® , <strong>Flowserve</strong>’s latest diagnostic<br />
solution for control valves that can be seamlessly integrated<br />
into any FDT/DTM compliant host control or plant asset<br />
management system. The power of ValveSight is the intelligent<br />
diagnostic engine, which is constantly monitoring<br />
the valve, actuator, positioner and control signal providing<br />
actionable advice PROACTIVELY when a problem is detected.<br />
Working with <strong>Flowserve</strong> QRC resources, ValveSight can be<br />
easily retrofitted onto your control valves, including valves<br />
from a third party manufacturer.<br />
flowserve.com<br />
7
8<br />
QRC Locations &<br />
Capabilities<br />
Capabilities<br />
Deer Park, TX<br />
Beaumont, TX<br />
Baton Rouge, LA<br />
Boothwyn, PA<br />
QRC Location<br />
Control valve repair n n n n n n n n n n<br />
New valve sales and assembly n n n n n n n n n n<br />
Automated valve repair n n n n n n n n n<br />
Standard and custom automation packages n n n n n n n n n n<br />
Full machine and weld shop n n n n n n n n n n<br />
Spares inventory for quick delivery n n n n n n n n n n<br />
Oxygen cleaning n n n n n n n n n<br />
On-site and field service repair (mobile repair unit option) n n n n n n n n n<br />
Maintenance and technical training courses n n n n n n n n n n<br />
Maintenance management program n n n n n n n n<br />
Plant surveys and turnaround management n n n n n n n n n<br />
Digital and diagnostic technical support n n n n n n n n n n<br />
Full valve diagnostic capabilities n n n n n n n n n<br />
Field diagnostics and troubleshooting n n n n n n n n n<br />
<strong>Flowserve</strong> QRCs are networked for collaborative resource utilization.<br />
Pittsburgh, PA<br />
Portage, IN<br />
Kingsport, TN<br />
Springville, UT<br />
Edmonton, AL<br />
Woodbridge, ON
Deer Park QRC<br />
5114 Railroad Street<br />
Deer Park, Texas 77536<br />
Phone: 281-479-9500<br />
Fax: 281-479-8511<br />
35,000 Sq. Ft. Established in 1977<br />
The Deer Park, Texas QRC is conveniently located to serve<br />
customers in the Texas Gulf area. This QRC is the largest<br />
of our QRC facilities in the United States and maintains our<br />
largest QRC inventory. Deer Park has become an important<br />
resource, particularly to the refinery and chemical plant<br />
community, supporting these facilities with new equipment<br />
deliveries in less than 24 hours.<br />
Factory trained technicians are ready to repair and service,<br />
not only <strong>Flowserve</strong> valves, but also any major control valve<br />
manufacturers’ product. This service capability - to make<br />
one call for service regardless of the equipment origin - has<br />
been particularly valuable to sites effected by unexpected<br />
catastrophes.<br />
In addition to control valve repair services, the Deer Park<br />
QRC also provides custom automation for quarter-turn on/<br />
off valves. Other service specialties include Level IV Oxygen<br />
cleaning, on-site turnaround services, re-instrumentation and<br />
repair/replace programs.<br />
flowserve.com<br />
9
10<br />
Baton Rouge QRC<br />
12134 Industriplex Blvd.<br />
Baton Rouge, Louisiana 70809<br />
Phone: 800-480-9674<br />
Fax: 225-751-9880<br />
30,000 Sq. Ft. Established in 1988<br />
Whether you need engineering support, quick shipment of<br />
parts or valves, remanufactured products, automation of<br />
existing valves, turnaround support, repair of your equipment,<br />
or any one of a host of options, <strong>Flowserve</strong>’s Baton Rouge QRC<br />
has a solution to your problem.<br />
Re-manufactured and new parts, as well as complete valve<br />
packages, are available from our large on-site inventory. Our<br />
extensive inventory offers a variety of solutions from hard to<br />
find items to additional repair options.<br />
Beaumont QRC<br />
2920 West Cardinal Dr.<br />
Beaumont, Texas 77705<br />
Phone: 409-842-6600<br />
Fax: 409-842-5213<br />
10,500 Sq. Ft. Established in 1985<br />
To ensure that we meet the demand of our customers,<br />
particularly in the Gulf Coast, the Beaumont, Texas QRC<br />
facility is strategically located between two of <strong>Flowserve</strong>’s<br />
largest QRCs - Baton Rouge and Deer Park. The Beaumont<br />
QRC’s primary function is to serve the customers in the East<br />
Texas region.<br />
While Beaumont is a self-sufficient QRC in terms of resources,<br />
an inherent advantage to its strategic location is the ability<br />
to draw on additional resources from nearby QRCs when<br />
needed. With over 100 years of combined control valve<br />
experience, this facility is equipped to handle all of your<br />
control valve needs.
Kingsport QRC<br />
1000 Eastern Star Road Ext.<br />
Kingsport, Tennessee 37663<br />
Phone: 423-349-4354<br />
Fax: 423-349-4708<br />
8,000 Sq. Ft. Established in 1997<br />
The Kingsport, Tennessee staff has years of experience working<br />
on various control valve manufacturer’s products. This QRC<br />
location also maintains and houses one of <strong>Flowserve</strong>’s mobile<br />
units, so we are always ready and equipped for quick on-site<br />
repairs and on demand turnaround support. Kingsport is<br />
strategically located within a few hours drive to many east<br />
coast locations.<br />
Kingsport carries our largest U.S. inventory of <strong>Flowserve</strong>’s<br />
FlowTop general service globe control valve.<br />
Kingsport personnel have brought added savings to customers<br />
by identifying, recommending, and performing equipment<br />
improvements as a result of on-site surveys and evaluations<br />
of installed equipment.<br />
flowserve.com<br />
11
12<br />
Boothwyn QRC<br />
19 Creek Parkway<br />
Boothwyn, Pennsylvania 19601<br />
Phone: 610-990-8710<br />
Fax: 610-497-6680<br />
21,700 Sq. Ft. Established in 1991<br />
<strong>Flowserve</strong>’s Boothwyn, Pennsylvania QRC is located just one<br />
half hour outside Philadelphia and less than three hours from<br />
most of the <strong>North</strong>eastern United States industrial hot spots.<br />
Boothwyn has a long history of providing control valve field<br />
and repair services to a wide range of industrial segments<br />
including refineries, power, chemical, and wastewater, among<br />
others.<br />
The Boothwyn QRC is a highly advanced operation with full<br />
machining capability, Oxygen cleaning to Class IV level, and<br />
two certified welders on staff. This facility also performs<br />
hydrostatic testing to 10,000 PSI.<br />
Complementing our machining, cleaning and testing<br />
resources, Boothwyn has a fully equipped weld shop, large<br />
capacity surface blaster, and environmentally safe paint<br />
booth; allowing complete restoration of repaired equipment<br />
to like new condition.
Pittsburgh QRC<br />
1300 Parkway View Drive<br />
Pittsburgh, Pennsylvania 15205<br />
Phone: 412-787-8803<br />
Fax: 412-787-1944<br />
12,000 Sq. Ft. Established in 1982<br />
<strong>Flowserve</strong>’s Pittsburgh QRC is also the <strong>North</strong> <strong>American</strong><br />
headquarters for the entire Kammer control valve product<br />
line. This facility houses a large Kammer inventory, including<br />
stock items such as bellows seals and low flow trims in<br />
standard and exotic alloys.<br />
Pittsburgh also provides PFA lined valves, sanitary/aseptic,<br />
and a complete line of stainless steel actuators which are<br />
Kammer standard. We have expert capability of commissioning<br />
globe control valves equipped with the StarPac<br />
Intelligent Control System, from start to finish. This QRC has<br />
both field and in-house repair services available for all of your<br />
control valve needs.<br />
Pittsburgh also possesses CNC machining capabilities<br />
allowing for the manufacture of both standard and customized<br />
trims in various alloys. They have their own flow test lab and<br />
are able to offer a range of testing services.<br />
flowserve.com<br />
13
14<br />
Portage QRC<br />
6675 Daniel Burnham Drive<br />
Clark Building, Suite F<br />
Portage, Indiana 46368<br />
Phone: 219-763-1000<br />
Fax: 219-763-1066<br />
10,500 Sq. Ft. Established in 2008<br />
<strong>Flowserve</strong>’s Portage, Indiana QRC is our newest QRC operation<br />
in the United States. Portage is conveniently located<br />
outside of the greater Chicago area, and within hours of the<br />
large customer base in the Midwest region.<br />
The Portage facility is staffed with two technicians, a skilled<br />
machinist, and an ASME Section 9 certified welder. Every<br />
staff member holds over 25 years of industry experience<br />
and is ready to provide you with the best in class emergency<br />
repair service.<br />
The Portage QRC offers special cleaning for oxygen service.<br />
Field Service Technicians are on call 24/7 for your emergency<br />
repair needs.<br />
Our experience covers service and repair in nearly every type<br />
of valve including globe control, gate and check, as well as<br />
various automated and manual rotary valves.
Edmonton QRC<br />
9044 18th Street<br />
Edmonton, Alberta CN T6P 1K6<br />
Phone: 780-449-4850<br />
40,000 Sq. Ft. Established in 1972<br />
The Edmonton QRC is strategically located in Western Canada<br />
to support the Oil and Gas industry. Through our Applications<br />
Group, Service Technicians, full machine and weld shop<br />
capabilities, and substantial inventory we provide control<br />
valve and actuation, selection and sizing, 24 hour in-house or<br />
on-site repair service, and same day delivery of emergency<br />
components. Edmonton inventory includes new products and<br />
parts for <strong>Flowserve</strong> valves. We can also design and manufacture<br />
new trims or custom valve or actuation packages.<br />
Woodbridge QRC<br />
120 Vinyl Court<br />
Woodbridge, Ontario CN L4L 4A3<br />
Phone: 905-856-8568<br />
45,000 Sq. Ft. Established in 2004<br />
The Woodbridge QRC was established to support the needs<br />
of a large and varied industrial base in Ontario and Eastern<br />
Canada. Oil and Gas, Chemical, Water and Waste Water, Pulp<br />
& Paper, and Power are among the core industries served.<br />
Woodbridge’s technical and manufacturing team has proven<br />
to be a valued resource to valve users by providing fast<br />
and reliable repair and replacement services for customers’<br />
planned outages, as well as unplanned emergency breakdowns.<br />
flowserve.com<br />
15
FCD FCENBR0004-01 01/10 Printed in USA.<br />
To find your local <strong>Flowserve</strong> representative:<br />
For more information about <strong>Flowserve</strong> <strong>Corporation</strong>, visit<br />
www.flowserve.com or call USA 1 800 225 6989<br />
<strong>Flowserve</strong> <strong>Corporation</strong> has established industry leadership in the design and manufacture of its products. When properly selected, this <strong>Flowserve</strong> product is designed to perform its<br />
intended function safely during its useful life. However, the purchaser or user of <strong>Flowserve</strong> products should be aware that <strong>Flowserve</strong> products might be used in numerous applications<br />
under a wide variety of industrial service conditions. Although <strong>Flowserve</strong> can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible<br />
applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of <strong>Flowserve</strong> products.<br />
The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe<br />
use of <strong>Flowserve</strong> products in connection with the specific application.<br />
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or<br />
as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect<br />
to this product. Because <strong>Flowserve</strong> is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change<br />
without notice. Should any question arise concerning these provisions, the purchaser/user should contact <strong>Flowserve</strong> <strong>Corporation</strong> at any one of its worldwide operations or offices.<br />
© 2010 <strong>Flowserve</strong> <strong>Corporation</strong>, Irving, Texas, USA. <strong>Flowserve</strong> is a registered trademark of <strong>Flowserve</strong> <strong>Corporation</strong>.<br />
flowserve.com<br />
<strong>Flowserve</strong> Headquarters<br />
5215 N. O’Connor Blvd.<br />
Sute2300<br />
Irving, TX 75039 USA<br />
Telephone: 972 443 6500<br />
QRC Locations<br />
Beaumont, TX<br />
2920 W. Cardinal Dr.<br />
Beaumont, TX 77705<br />
Telephone: 409 842 6600<br />
Deer Park, TX<br />
5114 Railroad St.<br />
Deer Park, TX 77536<br />
Telephone: 281 479 9500<br />
Baton Rouge, LA<br />
12134 Industriplex Blvd.<br />
Baton Rouge, LA 70809<br />
Telephone: 225 751 9880<br />
Kingsport, TN<br />
1000 Eastern Star Road Ext.<br />
Kingsport, TN 37663<br />
Telephone: 423 349 4354<br />
Boothwyn, PA<br />
19 Creek Parkway.<br />
Boothwyn, PA 19061<br />
Telephone: 610 990 8710<br />
Pittsburgh, PA<br />
1300 Parkway View Dr.<br />
Pittsburgh, PA 15205-1410<br />
Telephone: 412 787 8803<br />
Portage, IN<br />
6675 Daniel Burnham Dr.<br />
Clark Building, Suite F<br />
Portage, IN 46368<br />
Telephone: 219 763 1000<br />
Springville, UT<br />
1350 N. Mountain Springs Pkwy.<br />
Springville, UT 84663<br />
Telephone: 801 489 2300<br />
Edmonton, AL<br />
9044 18th St.<br />
Edmonton, AL Canada T6P 1K6<br />
Telephone: 780 449 4850<br />
Woodbridge, ON<br />
120 Vinyl Court<br />
Woodbridge, ON Canada L4L 4A3<br />
Telephone: 905 856 8568