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Norton Abrasives - Catalogue 2015

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Surface Grinding Segments<br />

Category Definition<br />

Surface grinding segments are generally used to grind flat stock or flat surfaces within a<br />

workpiece. The segment moves over the workpiece in a flat plane or vice versa.<br />

Applications can vary from heavy, rapid stock removal to precision tolerance operations.<br />

Applications:<br />

Abrasive Grain:<br />

• Vertical spindle surface grinding<br />

• Grinding large molds, dies and plates<br />

• Producing flat stock<br />

• Sharpening knives, blades, cutlery<br />

Ceramic Alumina, Aluminum Oxide<br />

Material-to-Product Recommendation Guide<br />

Material Heavy-Duty General-Duty<br />

Aluminum 86A30-E20VTX2 <strong>Norton</strong> Gemini 30-E<br />

Bronze (hard) <strong>Norton</strong> Gemini 30-G<br />

Cast Iron QuantumX 20-G <strong>Norton</strong> Gemini 30-G<br />

Hastalloy 86A24-G20VTX2 <strong>Norton</strong> Gemini 30-E<br />

Inconel QuantumX 30-F <strong>Norton</strong> Gemini 30-E<br />

Hardened Steel QuantumX 20-G <strong>Norton</strong> Gemini 30-E<br />

High Speed Steel QuantumX 20-G <strong>Norton</strong> Gemini 30-E<br />

Soft Steel 86A24-G20VTX2 <strong>Norton</strong> Gemini 30-G<br />

Stainless Steel 300 86A30-E20VTX2 <strong>Norton</strong> Gemini 30-E<br />

Stainless Steel 400 86A30-E20VTX2 <strong>Norton</strong> Gemini 30-F<br />

Troubleshooting Guide<br />

PROBLEM<br />

Segment acting too hard<br />

Segment acting too soft<br />

Glazing and/or burning<br />

CORRECTION<br />

Increase rate of downfeed<br />

Increase table rotation speed (watch amp-meter)<br />

Dress more frequently<br />

Consider reducing area of table load<br />

Decrease rate of downfeed<br />

Decrease table rotation speed<br />

Check for abnormal machine vibration<br />

Choose a softer grade<br />

Increase table speed (watch amp-meter)<br />

• Choose as coarse a grit size as possible in order to remove<br />

stock as quickly as possible (in big chips).<br />

• To maximize production, choose the hardest grade possible<br />

that will not overload the machine.<br />

It is the user’s responsibility to refer to and<br />

comply with ANSI B7.1<br />

Segment Blueprints<br />

ME20579<br />

Hanchett Mattison <strong>Norton</strong><br />

ME30309<br />

Sterling<br />

ME48001<br />

Abrasive Associates<br />

ME30777<br />

Cortland<br />

ME100703B<br />

Cortland Bonus Grind<br />

www.nortonabrasives.com<br />

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