Parker SSD Drives 590+ DC Digital Drive Manual - Inverter Drive ...

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DC590+ Series DC Digital Drive C h a p t e r 2 : P r o d u c t O v e r v i e w 2-4 1 Main drive assembly 2 Door assembly 3 Field wiring terminals 4 Busbars - main power input 5 Busbars - main power output 6 IP20 Top Cover 7 IP20 Fan Housing (where fitted) 590+ Controller (Frame 3) 5 7 A+ A- 270A unit illustrated 3 Door Assembly Product Code 590PXD/.... L1 4 L2 L3 6 1 2
1 Main drive assembly 2 Standard door assembly 3 Motor field terminals 4 Busbars - main power input 5 Busbars - main power output 6 Auxiliary supply, contactor and motor thermistor terminals 7 Frame 4 External vent (where fitted) 8 Contactor Control Select 9 Frame 5 External vent (where fitted) 10 Terminal Cover (Frame 5) Frame 4 Frame 5 On the Frame 5, both the Master and Slave drives must be individually earthed 590+ Controller (Frames 4 & 5) 7 1 2 6 8 3 field & auxiliary connections via grommet 4 5 Frame 4 Frame 5 Door Assembly Product Code 590PD/.... L1 L2 L3 A+ A- L1 L2 L3 A- A- When Frame 5, both terminals are for A+ connections DC590+ Series DC Digital Drive C h a p t e r 2 : P r o d u c t O v e r v i e w 2-5 9 10
Page 1 and 2: Integrator Series 2 D C 5 9 0 + D C
Page 3 and 4: Requirements IMPORTANT Please read
Page 5 and 6: WARNING! - Ignoring the following m
Page 7 and 8: C o n t e n t s CHAPTER 1: Getting
Page 9 and 10: • PARAMETER SAVE 6-18 • CONFIGU
Page 11 and 12: • ANALOG OUTPUTS D-22 • AUTOTUN
Page 13 and 14: DC590+ Series DC Digital Drive A fe
Page 15 and 16: About this Manual This manual is in
Page 17 and 18: DC590+ Series DC Digital Drive P r
Page 19 and 20: Product Range The DC590+ Series DC
Page 21: 1 Main drive assembly 2 Terminal co
Page 25 and 26: 590+ Product (Frame H) Power Contro
Page 27 and 28: How it Works NOTE Refer to Chapter
Page 29 and 30: Keypads The drive is fitted with th
Page 31 and 32: DC590+ Series DC Digital Drive I n
Page 33 and 34: Mechanical Installation IMPORTANT R
Page 35 and 36: C A D E1 B 380A - 830A 1580A Frame
Page 37 and 38: Mounting the Drive NOTE General ins
Page 39 and 40: Installing the External Vent Kit (F
Page 41 and 42: Electrical Installation IMPORTANT P
Page 43 and 44: Minimum Connection Requirements IMP
Page 45 and 46: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 47 and 48: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 49 and 50: L1 L2 L3 3 4 Power Connections 3-Ph
Page 51 and 52: PE A+ Power Connections continued P
Page 53 and 54: FL1 Power Connections continued Ext
Page 55 and 56: A6 Control Connections continued Cu
Page 57 and 58: C1 Control Connections continued Ex
Page 59 and 60: A7 Control Connections continued An
Page 61 and 62: E1 E2 E3 E4 E5 E6 H1 H2 H3 H4 H5 H6
Page 63 and 64: Terminal Board - PCB Reference 4703
Page 65 and 66: Power Board - PCB Reference 466701
Page 67 and 68: Power Board - PCB Reference 466701
Page 69 and 70: Power Board Circuit Descriptions AH
Page 71 and 72: AH470330 (Frame 2) (2 Quad and 4 Qu
Page 73 and 74:
AH385851U002, U003, U004, U005 (Fra
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A+ L1 L2 L3 A- D1 D2 D5 A+ L1 L2 L3
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A+ L1 L2 L3 A- D1 D2 D5 FS2 FS3 FS4
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A+ L1 L2 L3 A- SNUBBER CIRCUITS FS1
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AH469419 (Frame 6) Power supplies f
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A+ L1 L2 L3 A- EXT.A- A- FS1 FS2 FS
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Optional Equipment Contact your loc
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Assembly Procedure Figure 3- 27 Mou
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Speed Feedback Option Boards Each o
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Communications Technology Options V
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NOTE Metal surfaces, such as anodis
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Frame 6: Assembly and Installation
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Assembly Caution Use proper lifting
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Moving the AC Supply Terminals The
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Backplate Drilling Procedure Cover
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Tightening the Drive When all the b
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Electrical Installation IMPORTANT:
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Installation Drawings Drive Install
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Figure 3- 30 Frame 3 : 180A Stack A
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Figure 3- 32 Frame 4 : 380-830A Sta
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On the Frame 5, both the Master and
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Figure 3- 36 Frame H : 1200A-2700A
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Figure 3- 38 Frame H : 1200A-2700A
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Filter Installation Drawings Figure
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Figure 3- 42 Filter Mounting Detail
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B Parker Part Number Drive Rating W
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DC590+ Series DC Digital Drive O p
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Pre-Operation Checks Initial checks
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Thus the Drive can operate in two m
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Setting-up the Drive IMPORTANT You
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Selecting Speed Feedback AUXILIARY
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Initial Start-Up Routine Complete s
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Step 7: Set the Speed Setpoint(s) t
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Step 11: Check the STANDSTILL LOGIC
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Step 15: Fine adjustments for Speed
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Performing an Autotune • Set the
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Starting and Stopping Methods Stopp
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Control Signals Speed Demand Actual
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Control Signals Speed Demand Actual
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Advanced Starting Methods Starting
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DC590+ Series DC Digital Drive C o
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Control Loops - Principle of Operat
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A. If a very high motor discontinuo
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Field Control Set-Up Notes Use the
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It is the over-voltage of the back-
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DC590+ Series DC Digital Drive This
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Connecting the 6911 Keypad The Keyp
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Keys for Operating the Drive Locall
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The Menu System The menu system is
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Navigating the Menu System The Menu
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E M BASIC, STANDARD & ADVANCED STAN
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DIAGNOSTICS (MMI only) Parameter Ta
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Page 183 and 184:
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ALARM STATUS Refer to Chapter 7: "T
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CONFIGURE DRIVE The CONFIGURE DRIVE
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Menu Shortcuts and Special Key Comb
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How to Save, Restore and Copy your
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DC590+ Series DC Digital Drive T r
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Trips and Fault Finding Trips What
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Calibration Checks The drive leaves
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Power Board Current Calibration Swi
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Alarm Messages When a trip occurs a
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When more than one trip is to be re
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Frame 6 Eight diagnostic LEDs indic
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Using the MMI to Manage Trips Trip
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Trip Message and Meaning Possible R
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Trip Message and Meaning Possible R
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Test Points The following test poin
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R o u t i n e M a i n t e n a n c e
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Maintenance Because of its solid st
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Disposal This product contains mate
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Repairs for Frames 4 & 5 Replacing
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Refitting 1. Refit the Fuse to the
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Replacing a Phase Assembly (Frame 6
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Repairs for Frame H Fuse Replacemen
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591+ 2Q Product (Non-Regenerative)
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Thyristor Suppression Board (one on
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DC590+ Series DC Digital Drive S e
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System Port (P3) This port has seve
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UDP XFER (TX) This is the transfer
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5703 Support The 5703 Setpoint Repe
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System Port (P3) Set-up Set MODE pa
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For details of the EI Bisync Protoc
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3. Tag Access Each parameter in the
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EI Binary Support This mode has man
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EI Bisynch Binary Message Protocol
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Control Character Definitions Stand
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EI Bisynch Binary Parameter Specifi
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Block 3 PNO (ID) (MN) TAG DATA FORM
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Block 13 PNO (ID) (MN) TAG DATA FOR
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I I I C E R T F C A T O N 1 Introdu
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Introduction Our Drives are certifi
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Provisions have been put in place s
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Branch Circuit/Short Circuit Protec
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Field Grounding Terminals The field
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Recommended Wire Sizes (Frame 6) Lo
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EMC Emissions Limits Conducted Freq
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EMC General Installation Considerat
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Issued for compliance with the EMC
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P a r a m e t e r S p e c i f i c a
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Parameter Tables The headings for t
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Tag Mn MMI Block Name MMI Parameter
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a.......ANOUT 2 (A8) [0056] Analog
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..........RAMP RATE [0355] Jog/Slac
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a...........RATE CAL [0483] Diamete
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..........ENCODER LINES [0024] Enco
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a.........INPUT 0 [0309] Setpoint S
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..............CALIBRATION [0239] An
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a...........LINK 5 ..............SO
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DC590+ Series DC Digital Drive P r
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Programming Your Application Progra
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The setting of the EMULATE 590P par
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MMI Menu Maps The function block de
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Compatibility with Earlier Versions
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Legacy implementation Version 8.x a
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5703 OUT This function block is use
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Functional Description MODE Descrip
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ALARM HISTORY This function block r
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ALARMS Parameter Tag Range Inhibits
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Functional Description DC590+ Serie
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ANALOG INPUTS Parameter Tag Range C
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AUTOTUNE The Autotune feature is us
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AUX I/O The auxiliary I/O parameter
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CALIBRATION Parameter Tag Range TER
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COMMS PORT Use this block to config
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CONFIGURE DRIVE This block contains
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CURRENT LOOP Parameter Tag Range DI
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CURRENT LOOP Parameter Tag Range PO
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CURRENT PROFILE Use this to clamp t
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DEMULTIPLEXER The demultiplexer fun
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DIAMETER CALC. Parameter Tag Range
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DIAMETER CALC. Parameter Tag Range
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*Permanently linked to Diameter Cal
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Static Comp Dynamic Comp Rewind (Fo
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Digital Input Examples Using Digita
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DIGITAL OUTPUTS Thes function block
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Using Digital Outputs with VALUE Pa
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DRIVE INFO Parameter Tag Range PROD
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ENCODER Parameter Tag Range ENCODER
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FEEDBACKS Diagnostics for the motor
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FLD WEAK VARS : MMI Sub-Menu In cer
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FIELD CONTROL Parameter Tag Range F
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FIELD AC VOLTAGE [VF (AC) RMS] Func
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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LINK Use internal links to connect
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JOG/SLACK This block can be used to
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Block Diagram 0% 0% RAMP INPUT (fro
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LOGIC FUNC Parameter Tag Range INPU
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Operation Description 0-1 EDGE(A) 1
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Operation Description R FLIP-FLOP L
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MIN SPEED The Min Speed function bl
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MULTIPLEXER Each block collects tog
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OP STATION Parameter Tag Range INIT
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PID Parameter Tag Range POSITIVE LI
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Integral Gain Integral eliminates s
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PLL (PHASE LOCKED LOOP) The phase l
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PRESET SPEEDS The Preset Speeds blo
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Selection Table Three Boolean varia
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PROFILED GAIN Parameter Tag Range M
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RAISE/LOWER Parameter Tag Range MIN
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RAMPS The RAMPS parameters set the
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Functional Description RAMP INPUT I
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100% 0% RAMP INPUT % 100% 0% RAMP O
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SELECT Used to select a value from
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SEQUENCING Parameter Tag Range JOG/
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SETPOINT SUM Use this menu to sum a
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Functional Description RATIO 0 [447
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5. Zero speed/current disabling of
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SPEED LOOP Parameter Tag Range PROP
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105% Speed Demands The speed demand
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SRAMP This function block limits th
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SRAMP Parameter Tag Range ACCEL 1 J
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STANDSTILL Parameter Tag Range AT S
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STOP RATES Parameter Tag Range STOP
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TEC OPTION This function block is u
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TORQUE CALC. This block switches th
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VALUE FUNCTION Parameter Tag Range
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Operation Description ABS(A)> ABS(B
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Operation Description TIMER input A
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Operation Description UP/DOWN COUNT
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Operation Description PROFILE SQRT
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The Default Application Block Diagr
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Programming Block Diagram - Sheet 2
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Programming Block Diagram - Sheet 4
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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FIBRE OPTIC INPUT AC TACH INPUT DC
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DC590+ Series DC Digital Drive T e
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Understanding the Product Code Mode
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DC590+ Series DC Digital Drive A p
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Technical Specifications Environmen
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Electrical Ratings - Power Circuit
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AC Line Choke (Frames 1-5) To corre
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AC Line Choke (Frames 6 & H) Always
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External Power Semiconductor Protec
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Power Supply Fuses Power Board Iden
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Terminal Information - Power Board
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Terminal Information - Power Board
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Terminal Information - Control Boar
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Terminal Information (Frames 6 & H)
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Wire Sizes and Termination Tighteni
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Termination Tightening Torque (Fram
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Common Spares Spares List (Frames 1
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Spares List (Frames 1-5 & H) Frame
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Spares List (Frames 1-5 & H) Frame
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Spares List (Frame 6) 590P - Regene
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