Parker SSD Drives 590+ DC Digital Drive Manual - Inverter Drive ...

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DC590+ Series DC Digital Drive C h a p t e r 2 : P r o d u c t O v e r v i e w 2-8 1 Main door assembly 2 Terminal cover 3 Terminal cover retaining screw 4 Blank cover 5 6901 keypad (optional) 6 COMMS technology box (optional) 590+ Door Assembly (Frames 3, 4, 5, 6 & H) 7 Speed feedback technology card (optional) 8 Control terminals 9 Keypad port 10 RS232 programming port (P3) Frames 4 & 5 : Product Code 590PD/.... (illustrated) 1 5 7 6 9 8 10 Front View (with items removed) 3 4 2
How it Works NOTE Refer to Chapter 5: “Control Loops” for a more detailed explanation. In very simple terms, the drive controls the dc motor with the use of Control Loops - an inner Current Loop and an outer Speed Loop. These control loops can be seen in the Application Block Diagram. The block diagram shows all the drive's software connections. Using the Keypad, you can select the control loops to be used by the drive to provide either: • Current Control • Speed Control (default) It is usual to supply a Current or Speed Feedback signal to the appropriate loop for more effective control of the drive. Current Feedback sensors are built-in, whereas Speed Feedback is provided directly from the armature sensing circuit (default), or by tachogenerator, encoder or Microtach connection to the relevant option board. When in Speed Control, you can modify the performance of the drive further by controlling the motor field, i.e. Field Control. By weakening the field current, you can obtain an increase in motor speed beyond that normally achievable for the rated Armature Voltage of the dc motor. The drive is controlled remotely using digital/analog inputs and outputs, or locally using the Keypad. By plugging in a COMMS Option Technology Box, the drive can be linked into a network and controlled by a PLC/SCADA or other intelligent device. REMOTE LOCAL SPEED CONTROL SPEED CONTROL SPEED SETPOINT REMOTE START/STOP REMOTE CONTROL DEFAULT Armature Voltage 200V Field Current 5.7A SPEED SETPOINT LOCAL START/STOP LOCAL CONTROL speed increase due to field weakening armature voltage remains constant field current reduced DC590+ Series DC Digital Drive C h a p t e r 2 : P r o d u c t O v e r v i e w 2-9 base speed Speed
Page 1 and 2: Integrator Series 2 D C 5 9 0 + D C
Page 3 and 4: Requirements IMPORTANT Please read
Page 5 and 6: WARNING! - Ignoring the following m
Page 7 and 8: C o n t e n t s CHAPTER 1: Getting
Page 9 and 10: • PARAMETER SAVE 6-18 • CONFIGU
Page 11 and 12: • ANALOG OUTPUTS D-22 • AUTOTUN
Page 13 and 14: DC590+ Series DC Digital Drive A fe
Page 15 and 16: About this Manual This manual is in
Page 17 and 18: DC590+ Series DC Digital Drive P r
Page 19 and 20: Product Range The DC590+ Series DC
Page 21 and 22: 1 Main drive assembly 2 Terminal co
Page 23 and 24: 1 Main drive assembly 2 Standard do
Page 25: 590+ Product (Frame H) Power Contro
Page 29 and 30: Keypads The drive is fitted with th
Page 31 and 32: DC590+ Series DC Digital Drive I n
Page 33 and 34: Mechanical Installation IMPORTANT R
Page 35 and 36: C A D E1 B 380A - 830A 1580A Frame
Page 37 and 38: Mounting the Drive NOTE General ins
Page 39 and 40: Installing the External Vent Kit (F
Page 41 and 42: Electrical Installation IMPORTANT P
Page 43 and 44: Minimum Connection Requirements IMP
Page 45 and 46: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 47 and 48: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 49 and 50: L1 L2 L3 3 4 Power Connections 3-Ph
Page 51 and 52: PE A+ Power Connections continued P
Page 53 and 54: FL1 Power Connections continued Ext
Page 55 and 56: A6 Control Connections continued Cu
Page 57 and 58: C1 Control Connections continued Ex
Page 59 and 60: A7 Control Connections continued An
Page 61 and 62: E1 E2 E3 E4 E5 E6 H1 H2 H3 H4 H5 H6
Page 63 and 64: Terminal Board - PCB Reference 4703
Page 65 and 66: Power Board - PCB Reference 466701
Page 67 and 68: Power Board - PCB Reference 466701
Page 69 and 70: Power Board Circuit Descriptions AH
Page 71 and 72: AH470330 (Frame 2) (2 Quad and 4 Qu
Page 73 and 74: AH385851U002, U003, U004, U005 (Fra
Page 75 and 76: A+ L1 L2 L3 A- D1 D2 D5 A+ L1 L2 L3
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A+ L1 L2 L3 A- D1 D2 D5 FS2 FS3 FS4
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A+ L1 L2 L3 A- SNUBBER CIRCUITS FS1
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AH469419 (Frame 6) Power supplies f
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A+ L1 L2 L3 A- EXT.A- A- FS1 FS2 FS
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Optional Equipment Contact your loc
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Assembly Procedure Figure 3- 27 Mou
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Speed Feedback Option Boards Each o
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Communications Technology Options V
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NOTE Metal surfaces, such as anodis
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Frame 6: Assembly and Installation
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Assembly Caution Use proper lifting
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Moving the AC Supply Terminals The
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Backplate Drilling Procedure Cover
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Tightening the Drive When all the b
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Electrical Installation IMPORTANT:
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Installation Drawings Drive Install
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Figure 3- 30 Frame 3 : 180A Stack A
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Figure 3- 32 Frame 4 : 380-830A Sta
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On the Frame 5, both the Master and
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Figure 3- 36 Frame H : 1200A-2700A
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Figure 3- 38 Frame H : 1200A-2700A
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Filter Installation Drawings Figure
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Figure 3- 42 Filter Mounting Detail
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B Parker Part Number Drive Rating W
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DC590+ Series DC Digital Drive O p
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Pre-Operation Checks Initial checks
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Thus the Drive can operate in two m
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Setting-up the Drive IMPORTANT You
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Selecting Speed Feedback AUXILIARY
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Initial Start-Up Routine Complete s
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Step 7: Set the Speed Setpoint(s) t
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Step 11: Check the STANDSTILL LOGIC
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Step 15: Fine adjustments for Speed
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Performing an Autotune • Set the
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Starting and Stopping Methods Stopp
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Control Signals Speed Demand Actual
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Control Signals Speed Demand Actual
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Advanced Starting Methods Starting
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DC590+ Series DC Digital Drive C o
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Control Loops - Principle of Operat
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A. If a very high motor discontinuo
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Field Control Set-Up Notes Use the
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It is the over-voltage of the back-
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DC590+ Series DC Digital Drive This
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Connecting the 6911 Keypad The Keyp
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Keys for Operating the Drive Locall
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The Menu System The menu system is
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Navigating the Menu System The Menu
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E M BASIC, STANDARD & ADVANCED STAN
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DIAGNOSTICS (MMI only) Parameter Ta
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ALARM STATUS Refer to Chapter 7: "T
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CONFIGURE DRIVE The CONFIGURE DRIVE
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Menu Shortcuts and Special Key Comb
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How to Save, Restore and Copy your
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DC590+ Series DC Digital Drive T r
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Trips and Fault Finding Trips What
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Calibration Checks The drive leaves
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Power Board Current Calibration Swi
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Alarm Messages When a trip occurs a
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When more than one trip is to be re
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Frame 6 Eight diagnostic LEDs indic
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Using the MMI to Manage Trips Trip
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Trip Message and Meaning Possible R
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Trip Message and Meaning Possible R
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Test Points The following test poin
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R o u t i n e M a i n t e n a n c e
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Maintenance Because of its solid st
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Disposal This product contains mate
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Repairs for Frames 4 & 5 Replacing
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Refitting 1. Refit the Fuse to the
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Replacing a Phase Assembly (Frame 6
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Repairs for Frame H Fuse Replacemen
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591+ 2Q Product (Non-Regenerative)
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Thyristor Suppression Board (one on
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DC590+ Series DC Digital Drive S e
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System Port (P3) This port has seve
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UDP XFER (TX) This is the transfer
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5703 Support The 5703 Setpoint Repe
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System Port (P3) Set-up Set MODE pa
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For details of the EI Bisync Protoc
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3. Tag Access Each parameter in the
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EI Binary Support This mode has man
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EI Bisynch Binary Message Protocol
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Control Character Definitions Stand
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EI Bisynch Binary Parameter Specifi
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Block 3 PNO (ID) (MN) TAG DATA FORM
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Block 13 PNO (ID) (MN) TAG DATA FOR
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I I I C E R T F C A T O N 1 Introdu
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Introduction Our Drives are certifi
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Provisions have been put in place s
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Branch Circuit/Short Circuit Protec
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Field Grounding Terminals The field
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Recommended Wire Sizes (Frame 6) Lo
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EMC Emissions Limits Conducted Freq
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EMC General Installation Considerat
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Issued for compliance with the EMC
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P a r a m e t e r S p e c i f i c a
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Parameter Tables The headings for t
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Tag Mn MMI Block Name MMI Parameter
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a.......ANOUT 2 (A8) [0056] Analog
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..........RAMP RATE [0355] Jog/Slac
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a...........RATE CAL [0483] Diamete
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..........ENCODER LINES [0024] Enco
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a.........INPUT 0 [0309] Setpoint S
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..............CALIBRATION [0239] An
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a...........LINK 5 ..............SO
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DC590+ Series DC Digital Drive P r
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Programming Your Application Progra
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The setting of the EMULATE 590P par
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MMI Menu Maps The function block de
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Compatibility with Earlier Versions
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Legacy implementation Version 8.x a
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5703 OUT This function block is use
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Functional Description MODE Descrip
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ALARM HISTORY This function block r
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ALARMS Parameter Tag Range Inhibits
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Functional Description DC590+ Serie
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ANALOG INPUTS Parameter Tag Range C
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AUTOTUNE The Autotune feature is us
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AUX I/O The auxiliary I/O parameter
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CALIBRATION Parameter Tag Range TER
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COMMS PORT Use this block to config
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CONFIGURE DRIVE This block contains
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CURRENT LOOP Parameter Tag Range DI
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CURRENT LOOP Parameter Tag Range PO
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CURRENT PROFILE Use this to clamp t
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DEMULTIPLEXER The demultiplexer fun
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DIAMETER CALC. Parameter Tag Range
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DIAMETER CALC. Parameter Tag Range
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*Permanently linked to Diameter Cal
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Static Comp Dynamic Comp Rewind (Fo
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Digital Input Examples Using Digita
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DIGITAL OUTPUTS Thes function block
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Using Digital Outputs with VALUE Pa
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DRIVE INFO Parameter Tag Range PROD
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ENCODER Parameter Tag Range ENCODER
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FEEDBACKS Diagnostics for the motor
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FLD WEAK VARS : MMI Sub-Menu In cer
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FIELD CONTROL Parameter Tag Range F
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FIELD AC VOLTAGE [VF (AC) RMS] Func
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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LINK Use internal links to connect
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JOG/SLACK This block can be used to
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Block Diagram 0% 0% RAMP INPUT (fro
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LOGIC FUNC Parameter Tag Range INPU
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Operation Description 0-1 EDGE(A) 1
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Operation Description R FLIP-FLOP L
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MIN SPEED The Min Speed function bl
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MULTIPLEXER Each block collects tog
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OP STATION Parameter Tag Range INIT
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PID Parameter Tag Range POSITIVE LI
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Integral Gain Integral eliminates s
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PLL (PHASE LOCKED LOOP) The phase l
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PRESET SPEEDS The Preset Speeds blo
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Selection Table Three Boolean varia
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PROFILED GAIN Parameter Tag Range M
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RAISE/LOWER Parameter Tag Range MIN
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RAMPS The RAMPS parameters set the
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Functional Description RAMP INPUT I
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100% 0% RAMP INPUT % 100% 0% RAMP O
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SELECT Used to select a value from
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SEQUENCING Parameter Tag Range JOG/
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SETPOINT SUM Use this menu to sum a
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Functional Description RATIO 0 [447
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5. Zero speed/current disabling of
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SPEED LOOP Parameter Tag Range PROP
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105% Speed Demands The speed demand
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SRAMP This function block limits th
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SRAMP Parameter Tag Range ACCEL 1 J
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STANDSTILL Parameter Tag Range AT S
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STOP RATES Parameter Tag Range STOP
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TEC OPTION This function block is u
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TORQUE CALC. This block switches th
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VALUE FUNCTION Parameter Tag Range
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Operation Description ABS(A)> ABS(B
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Operation Description TIMER input A
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Operation Description UP/DOWN COUNT
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Operation Description PROFILE SQRT
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The Default Application Block Diagr
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Programming Block Diagram - Sheet 2
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Programming Block Diagram - Sheet 4
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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FIBRE OPTIC INPUT AC TACH INPUT DC
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DC590+ Series DC Digital Drive T e
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Understanding the Product Code Mode
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DC590+ Series DC Digital Drive A p
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Technical Specifications Environmen
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Electrical Ratings - Power Circuit
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AC Line Choke (Frames 1-5) To corre
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AC Line Choke (Frames 6 & H) Always
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External Power Semiconductor Protec
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Power Supply Fuses Power Board Iden
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Terminal Information - Power Board
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Terminal Information - Power Board
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Terminal Information - Control Boar
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Terminal Information (Frames 6 & H)
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Wire Sizes and Termination Tighteni
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Termination Tightening Torque (Fram
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Common Spares Spares List (Frames 1
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Spares List (Frames 1-5 & H) Frame
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Spares List (Frames 1-5 & H) Frame
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Spares List (Frame 6) 590P - Regene
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