Parker SSD Drives 590+ DC Digital Drive Manual - Inverter Drive ...

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DC590+ Series DC Digital Drive C h a p t e r 2 : P r o d u c t O v e r v i e w 2-12
DC590+ Series DC Digital Drive I n s t a l l i n g t h e D r i v e This chapter describes the installation of the DC590+ drive and associated equipment. I I I N S T A L L N G T H E D R V E 1 Mechanical Installation ........................................3-1 Unpacking the Drive 3-1 Lifting the Drive 3-1 Mounting the Drive 3-5 Ventilation and Cooling Requirements 3-6 AC Line Choke 3-7 Filtering 3-8 Electrical Installation ............................................3-9 Minimum Connection Requirements 3-11 Connection Diagrams 3-13 Power Connections 3-17 Control Connections 3-22 Motor Field Options 3-30 Internal/External Supply (Frames 2, 3, 4 & 5) 3-30 DC Contactor - External Va Sensing 3-34 Power Board - PCB Reference 385851 (Frame 3) 3-34 Power Board – PCB Reference 466701 (Frames 4 & 5) 3-35 External Connections (Frames 6 & H) 3-36 Power Board Circuit Descriptions 3-37 C h a p t e r 3 AH470280U001, U002, U003, U004 (Frame 1) 3-37 AH470330 (Frame 2) 3-39 AH385851U002, U003, U004, U005 (Frame 3) 3-41 AH466701U001, U002, U003 (Frames 4 & 5) 3-46 AH469419 (Frame 6) 3-49 AH466001U001, U101 (Frame H) 3-50 Optional Equipment .......................................... 3-53 Remote Mounting the Keypad 3-54 Speed Feedback and Technology Options 3-56 External AC Supply EMC Filter Installation 3-60 Earth Fault Monitoring Systems 3-62 Frame 6: Assembly and Installation .................... 3-63 Assembly 3-65 Electrical Installation 3-73 Frame H: Additional Information........................ 3-74 Installation Drawings......................................... 3-75 Drive Installation Drawings 3-75 Filter Installation Drawings 3-87 Line Choke Installation Drawings 3-94
Page 1 and 2: Integrator Series 2 D C 5 9 0 + D C
Page 3 and 4: Requirements IMPORTANT Please read
Page 5 and 6: WARNING! - Ignoring the following m
Page 7 and 8: C o n t e n t s CHAPTER 1: Getting
Page 9 and 10: • PARAMETER SAVE 6-18 • CONFIGU
Page 11 and 12: • ANALOG OUTPUTS D-22 • AUTOTUN
Page 13 and 14: DC590+ Series DC Digital Drive A fe
Page 15 and 16: About this Manual This manual is in
Page 17 and 18: DC590+ Series DC Digital Drive P r
Page 19 and 20: Product Range The DC590+ Series DC
Page 21 and 22: 1 Main drive assembly 2 Terminal co
Page 23 and 24: 1 Main drive assembly 2 Standard do
Page 25 and 26: 590+ Product (Frame H) Power Contro
Page 27 and 28: How it Works NOTE Refer to Chapter
Page 29: Keypads The drive is fitted with th
Page 33 and 34: Mechanical Installation IMPORTANT R
Page 35 and 36: C A D E1 B 380A - 830A 1580A Frame
Page 37 and 38: Mounting the Drive NOTE General ins
Page 39 and 40: Installing the External Vent Kit (F
Page 41 and 42: Electrical Installation IMPORTANT P
Page 43 and 44: Minimum Connection Requirements IMP
Page 45 and 46: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 47 and 48: EMERGENCY STOP RELAY SIGNAL 0V SPEE
Page 49 and 50: L1 L2 L3 3 4 Power Connections 3-Ph
Page 51 and 52: PE A+ Power Connections continued P
Page 53 and 54: FL1 Power Connections continued Ext
Page 55 and 56: A6 Control Connections continued Cu
Page 57 and 58: C1 Control Connections continued Ex
Page 59 and 60: A7 Control Connections continued An
Page 61 and 62: E1 E2 E3 E4 E5 E6 H1 H2 H3 H4 H5 H6
Page 63 and 64: Terminal Board - PCB Reference 4703
Page 65 and 66: Power Board - PCB Reference 466701
Page 67 and 68: Power Board - PCB Reference 466701
Page 69 and 70: Power Board Circuit Descriptions AH
Page 71 and 72: AH470330 (Frame 2) (2 Quad and 4 Qu
Page 73 and 74: AH385851U002, U003, U004, U005 (Fra
Page 75 and 76: A+ L1 L2 L3 A- D1 D2 D5 A+ L1 L2 L3
Page 77 and 78: A+ L1 L2 L3 A- D1 D2 D5 FS2 FS3 FS4
Page 79 and 80: A+ L1 L2 L3 A- SNUBBER CIRCUITS FS1
Page 81 and 82:
AH469419 (Frame 6) Power supplies f
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A+ L1 L2 L3 A- EXT.A- A- FS1 FS2 FS
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Optional Equipment Contact your loc
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Assembly Procedure Figure 3- 27 Mou
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Speed Feedback Option Boards Each o
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Communications Technology Options V
Page 93 and 94:
NOTE Metal surfaces, such as anodis
Page 95 and 96:
Frame 6: Assembly and Installation
Page 97 and 98:
Assembly Caution Use proper lifting
Page 99 and 100:
Moving the AC Supply Terminals The
Page 101 and 102:
Backplate Drilling Procedure Cover
Page 103 and 104:
Tightening the Drive When all the b
Page 105 and 106:
Electrical Installation IMPORTANT:
Page 107 and 108:
Installation Drawings Drive Install
Page 109 and 110:
Figure 3- 30 Frame 3 : 180A Stack A
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Figure 3- 32 Frame 4 : 380-830A Sta
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On the Frame 5, both the Master and
Page 115 and 116:
Figure 3- 36 Frame H : 1200A-2700A
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Figure 3- 38 Frame H : 1200A-2700A
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Filter Installation Drawings Figure
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Figure 3- 42 Filter Mounting Detail
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Page 125 and 126:
Page 127 and 128:
B Parker Part Number Drive Rating W
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DC590+ Series DC Digital Drive O p
Page 131 and 132:
Pre-Operation Checks Initial checks
Page 133 and 134:
Thus the Drive can operate in two m
Page 135 and 136:
Setting-up the Drive IMPORTANT You
Page 137 and 138:
Selecting Speed Feedback AUXILIARY
Page 139 and 140:
Initial Start-Up Routine Complete s
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Step 7: Set the Speed Setpoint(s) t
Page 143 and 144:
Step 11: Check the STANDSTILL LOGIC
Page 145 and 146:
Step 15: Fine adjustments for Speed
Page 147 and 148:
Performing an Autotune • Set the
Page 149 and 150:
Starting and Stopping Methods Stopp
Page 151 and 152:
Control Signals Speed Demand Actual
Page 153 and 154:
Control Signals Speed Demand Actual
Page 155 and 156:
Advanced Starting Methods Starting
Page 157 and 158:
DC590+ Series DC Digital Drive C o
Page 159 and 160:
Control Loops - Principle of Operat
Page 161 and 162:
A. If a very high motor discontinuo
Page 163 and 164:
Field Control Set-Up Notes Use the
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It is the over-voltage of the back-
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DC590+ Series DC Digital Drive This
Page 169 and 170:
Connecting the 6911 Keypad The Keyp
Page 171 and 172:
Keys for Operating the Drive Locall
Page 173 and 174:
The Menu System The menu system is
Page 175 and 176:
Navigating the Menu System The Menu
Page 177 and 178:
E M BASIC, STANDARD & ADVANCED STAN
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DIAGNOSTICS (MMI only) Parameter Ta
Page 181 and 182:
Page 183 and 184:
Page 185 and 186:
ALARM STATUS Refer to Chapter 7: "T
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CONFIGURE DRIVE The CONFIGURE DRIVE
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Menu Shortcuts and Special Key Comb
Page 191 and 192:
How to Save, Restore and Copy your
Page 193 and 194:
DC590+ Series DC Digital Drive T r
Page 195 and 196:
Trips and Fault Finding Trips What
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Calibration Checks The drive leaves
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Power Board Current Calibration Swi
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Alarm Messages When a trip occurs a
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When more than one trip is to be re
Page 205 and 206:
Frame 6 Eight diagnostic LEDs indic
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Using the MMI to Manage Trips Trip
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Trip Message and Meaning Possible R
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Trip Message and Meaning Possible R
Page 213 and 214:
Test Points The following test poin
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R o u t i n e M a i n t e n a n c e
Page 217 and 218:
Maintenance Because of its solid st
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Disposal This product contains mate
Page 221 and 222:
Repairs for Frames 4 & 5 Replacing
Page 223 and 224:
Refitting 1. Refit the Fuse to the
Page 225 and 226:
Replacing a Phase Assembly (Frame 6
Page 227 and 228:
Repairs for Frame H Fuse Replacemen
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591+ 2Q Product (Non-Regenerative)
Page 231 and 232:
Thyristor Suppression Board (one on
Page 233 and 234:
DC590+ Series DC Digital Drive S e
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System Port (P3) This port has seve
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UDP XFER (TX) This is the transfer
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5703 Support The 5703 Setpoint Repe
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System Port (P3) Set-up Set MODE pa
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For details of the EI Bisync Protoc
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3. Tag Access Each parameter in the
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EI Binary Support This mode has man
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EI Bisynch Binary Message Protocol
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Control Character Definitions Stand
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EI Bisynch Binary Parameter Specifi
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Block 3 PNO (ID) (MN) TAG DATA FORM
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Page 259 and 260:
Page 261 and 262:
Block 13 PNO (ID) (MN) TAG DATA FOR
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I I I C E R T F C A T O N 1 Introdu
Page 265 and 266:
Introduction Our Drives are certifi
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Provisions have been put in place s
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Branch Circuit/Short Circuit Protec
Page 271 and 272:
Field Grounding Terminals The field
Page 273 and 274:
Recommended Wire Sizes (Frame 6) Lo
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EMC Emissions Limits Conducted Freq
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EMC General Installation Considerat
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Issued for compliance with the EMC
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P a r a m e t e r S p e c i f i c a
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Parameter Tables The headings for t
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Tag Mn MMI Block Name MMI Parameter
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Page 289 and 290:
Page 291 and 292:
Page 293 and 294:
Page 295 and 296:
Page 297 and 298:
Page 299 and 300:
Page 301 and 302:
Page 303 and 304:
Page 305 and 306:
Page 307 and 308:
Page 309 and 310:
Page 311 and 312:
Page 313 and 314:
Page 315 and 316:
Page 317 and 318:
Page 319 and 320:
a.......ANOUT 2 (A8) [0056] Analog
Page 321 and 322:
..........RAMP RATE [0355] Jog/Slac
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a...........RATE CAL [0483] Diamete
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..........ENCODER LINES [0024] Enco
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a.........INPUT 0 [0309] Setpoint S
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..............CALIBRATION [0239] An
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a...........LINK 5 ..............SO
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DC590+ Series DC Digital Drive P r
Page 335 and 336:
Programming Your Application Progra
Page 337 and 338:
The setting of the EMULATE 590P par
Page 339 and 340:
MMI Menu Maps The function block de
Page 341 and 342:
Compatibility with Earlier Versions
Page 343 and 344:
Legacy implementation Version 8.x a
Page 345 and 346:
5703 OUT This function block is use
Page 347 and 348:
Functional Description MODE Descrip
Page 349 and 350:
ALARM HISTORY This function block r
Page 351 and 352:
ALARMS Parameter Tag Range Inhibits
Page 353 and 354:
Functional Description DC590+ Serie
Page 355 and 356:
ANALOG INPUTS Parameter Tag Range C
Page 357 and 358:
AUTOTUNE The Autotune feature is us
Page 359 and 360:
AUX I/O The auxiliary I/O parameter
Page 361 and 362:
CALIBRATION Parameter Tag Range TER
Page 363 and 364:
COMMS PORT Use this block to config
Page 365 and 366:
CONFIGURE DRIVE This block contains
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CURRENT LOOP Parameter Tag Range DI
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CURRENT LOOP Parameter Tag Range PO
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CURRENT PROFILE Use this to clamp t
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DEMULTIPLEXER The demultiplexer fun
Page 375 and 376:
DIAMETER CALC. Parameter Tag Range
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DIAMETER CALC. Parameter Tag Range
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*Permanently linked to Diameter Cal
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Static Comp Dynamic Comp Rewind (Fo
Page 383 and 384:
Digital Input Examples Using Digita
Page 385 and 386:
DIGITAL OUTPUTS Thes function block
Page 387 and 388:
Using Digital Outputs with VALUE Pa
Page 389 and 390:
DRIVE INFO Parameter Tag Range PROD
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ENCODER Parameter Tag Range ENCODER
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FEEDBACKS Diagnostics for the motor
Page 395 and 396:
FLD WEAK VARS : MMI Sub-Menu In cer
Page 397 and 398:
FIELD CONTROL Parameter Tag Range F
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FIELD AC VOLTAGE [VF (AC) RMS] Func
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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LINK Use internal links to connect
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JOG/SLACK This block can be used to
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Block Diagram 0% 0% RAMP INPUT (fro
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LOGIC FUNC Parameter Tag Range INPU
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Operation Description 0-1 EDGE(A) 1
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Operation Description R FLIP-FLOP L
Page 415 and 416:
MIN SPEED The Min Speed function bl
Page 417 and 418:
MULTIPLEXER Each block collects tog
Page 419 and 420:
OP STATION Parameter Tag Range INIT
Page 421 and 422:
PID Parameter Tag Range POSITIVE LI
Page 423 and 424:
Integral Gain Integral eliminates s
Page 425 and 426:
PLL (PHASE LOCKED LOOP) The phase l
Page 427 and 428:
PRESET SPEEDS The Preset Speeds blo
Page 429 and 430:
Selection Table Three Boolean varia
Page 431 and 432:
PROFILED GAIN Parameter Tag Range M
Page 433 and 434:
RAISE/LOWER Parameter Tag Range MIN
Page 435 and 436:
RAMPS The RAMPS parameters set the
Page 437 and 438:
Functional Description RAMP INPUT I
Page 439 and 440:
100% 0% RAMP INPUT % 100% 0% RAMP O
Page 441 and 442:
SELECT Used to select a value from
Page 443 and 444:
SEQUENCING Parameter Tag Range JOG/
Page 445 and 446:
SETPOINT SUM Use this menu to sum a
Page 447 and 448:
Functional Description RATIO 0 [447
Page 449 and 450:
5. Zero speed/current disabling of
Page 451 and 452:
SPEED LOOP Parameter Tag Range PROP
Page 453 and 454:
105% Speed Demands The speed demand
Page 455 and 456:
SRAMP This function block limits th
Page 457 and 458:
SRAMP Parameter Tag Range ACCEL 1 J
Page 459 and 460:
STANDSTILL Parameter Tag Range AT S
Page 461 and 462:
STOP RATES Parameter Tag Range STOP
Page 463 and 464:
TEC OPTION This function block is u
Page 465 and 466:
TORQUE CALC. This block switches th
Page 467 and 468:
VALUE FUNCTION Parameter Tag Range
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Operation Description ABS(A)> ABS(B
Page 471 and 472:
Operation Description TIMER input A
Page 473 and 474:
Operation Description UP/DOWN COUNT
Page 475 and 476:
Operation Description PROFILE SQRT
Page 477 and 478:
The Default Application Block Diagr
Page 479 and 480:
Programming Block Diagram - Sheet 2
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Programming Block Diagram - Sheet 4
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SCALED ARMATURE VOLTAGE FEEDBACK [2
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FIBRE OPTIC INPUT AC TACH INPUT DC
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DC590+ Series DC Digital Drive T e
Page 489 and 490:
Understanding the Product Code Mode
Page 491 and 492:
DC590+ Series DC Digital Drive A p
Page 493 and 494:
Technical Specifications Environmen
Page 495 and 496:
Electrical Ratings - Power Circuit
Page 497 and 498:
AC Line Choke (Frames 1-5) To corre
Page 499 and 500:
AC Line Choke (Frames 6 & H) Always
Page 501 and 502:
External Power Semiconductor Protec
Page 503 and 504:
Power Supply Fuses Power Board Iden
Page 505 and 506:
Terminal Information - Power Board
Page 507 and 508:
Terminal Information - Power Board
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Terminal Information - Control Boar
Page 511 and 512:
Page 513 and 514:
Page 515 and 516:
Terminal Information (Frames 6 & H)
Page 517 and 518:
Wire Sizes and Termination Tighteni
Page 519 and 520:
Termination Tightening Torque (Fram
Page 521 and 522:
Common Spares Spares List (Frames 1
Page 523 and 524:
Spares List (Frames 1-5 & H) Frame
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Spares List (Frames 1-5 & H) Frame
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Spares List (Frame 6) 590P - Regene
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