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LC-F1 NT Laser cutting machine

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<strong>Laser</strong> technology<br />

<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />

<strong>LC</strong>-<strong>F1</strong> <strong>NT</strong>


2<br />

<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong> <strong>LC</strong>-<strong>F1</strong> series from AMADA<br />

When customer requirements are<br />

implemented with innovative engineering<br />

practical results are guaranteed. This<br />

AMADA philosophy naturally applies also<br />

to the <strong>F1</strong> series laser <strong>cutting</strong> <strong>machine</strong>s.<br />

From technical functionality to the external<br />

appearance – the laser <strong>cutting</strong> technology<br />

of the <strong>F1</strong> series is setting new standards.<br />

■ High productivity, efficiency and flexibility<br />

■ Extraordinary precision and speed<br />

■ The highest reliability<br />

■ Two construction sizes with 2500 W,<br />

4000 W or 6000 W laser output<br />

■ High operating comfort<br />

■ Compact and powerful


<strong>Laser</strong> <strong>cutting</strong> which<br />

is simply brilliant<br />

Faster, more precise<br />

and more efficient<br />

Flexibility, manageability, efficiency and<br />

reliability are the decisive requirements<br />

which the <strong>F1</strong> series from AMADA reliably<br />

fulfils.<br />

With clearly improved output parameters<br />

and diverse technological innovations,<br />

the new AMADA laser <strong>cutting</strong> <strong>machine</strong>s<br />

are convincing both economically and<br />

ecologically.<br />

The trendsetting AMADA-Engineering<br />

guarantees optimal performance capability<br />

– now and in the future.<br />

3


4<br />

Fundamental strengths –<br />

no foundations required<br />

Compact and all-around accessibility<br />

Whoever wants to minimise setup times and<br />

economically produce the best quality with<br />

the highest precision can rely on AMADA<br />

solutions.<br />

Productivity, manufacturing quality and<br />

secure processes begin with the <strong>F1</strong> Series<br />

<strong>Laser</strong> <strong>cutting</strong> systems at the cast bed.<br />

The vibration-resistant design with its low<br />

rate of twist is the basis for the highest<br />

precision, which makes a foundation<br />

superfluous.<br />

The low construction height and the low<br />

centre of gravity effectively relieve the<br />

<strong>machine</strong> body of static and dynamic<br />

stresses and permanently guarantee high<br />

manufacturing accuracy.<br />

An "open safety cabin concept" ensures<br />

optimal accessibility. The <strong>F1</strong> series systems<br />

can be opened to provide easy access to<br />

the <strong>cutting</strong> head and also full length.<br />

Simply perfect for maintenance work, easier<br />

"set-up" on the <strong>machine</strong> or also for special<br />

tasks.


The <strong>F1</strong> series offers the highest degree of<br />

flexibility in manufacturing, for an efficient<br />

material flow at all times. Whether in flow<br />

production or stand-alone operation, the<br />

layout of the <strong>machine</strong> arrangement can be<br />

adapted and varied.<br />

Standard set-up – pallet changer on the right side,<br />

resonator behind the <strong>machine</strong><br />

Option – pallet changer on the left side, resonator<br />

behind the <strong>machine</strong><br />

Option – pallet changer on the left side, resonator<br />

in the <strong>machine</strong> extension, right<br />

The left or right side installation of the pallet<br />

changer exactly follows the circumstances<br />

and requirements of the respective user.<br />

Additional loading and unloading modules<br />

can be used to repeatedly increase the<br />

degree of automation<br />

The pallet changer can<br />

be positioned on both sides.<br />

A benefit: Shorter ways when<br />

operating several <strong>machine</strong>s.<br />

5


6<br />

High speed with<br />

3-axial linear drive<br />

Dynamic precision – even<br />

on small shapes<br />

Whoever wants to produce efficiently,<br />

error-free and at short cycle times<br />

requires <strong>machine</strong>s with drive systems<br />

suited for performance, which guarantee<br />

the highest positioning accuracy even<br />

with extreme acceleration forces.<br />

The AMADA <strong>F1</strong> laser <strong>cutting</strong> <strong>machine</strong>s<br />

fulfil these requirements with new high<br />

output processors, the fastest control<br />

technology and linear drive on all three<br />

major axes. The drives are attached to<br />

the side of the <strong>machine</strong> frame with low<br />

vibration, easy accessibility and secure<br />

protection against possible <strong>cutting</strong> dust.<br />

The high dynamics of the drives,<br />

paired with a significantly faster<br />

control technology ensure:<br />

■ Exact positioning<br />

■ Highly precise <strong>cutting</strong> results<br />

■ Outstanding <strong>cutting</strong> quality<br />

■ The highest contour accuracy<br />

■ Optimal product quality<br />

Position control<br />

Linear drive<br />

high resolution<br />

linear scale<br />

<strong>Laser</strong> output control<br />

<strong>Laser</strong> output<br />

Command<br />

Measuring<br />

unit<br />

Position data<br />

8 ms<br />

t<br />

0.125 ms<br />

t<br />

Conventional<br />

<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />

<strong>LC</strong>-<strong>F1</strong> <strong>NT</strong><br />

<strong>Laser</strong> output<br />

The 64-fold faster measuring cycles enable higher <strong>cutting</strong><br />

quality, especially in corners or complex geometries.


At the speed of light<br />

through thick and thin<br />

Perfect performance for<br />

every geometry<br />

Excellent fitted laser power with 2500 W,<br />

4000 W or 6000 W ensures the perfect cut.<br />

It guarantees – even for extreme <strong>cutting</strong><br />

speeds – a reliable <strong>cutting</strong> process and<br />

high quality.<br />

The resonators were especially adapted<br />

to the requirements of the <strong>F1</strong> series. This<br />

guarantees superior performance for all<br />

cuttable material types and thicknesses.<br />

Example of surface roughness, cut with<br />

the <strong>F1</strong> in 12 mm stainless steel<br />

■ Increased productivity<br />

■ Outstanding <strong>cutting</strong> properties<br />

■ Best workpiece qualities<br />

■ Reliable <strong>cutting</strong><br />

■ Excellent <strong>cutting</strong> performance<br />

in all material ranges<br />

■ <strong>Laser</strong> output<br />

2500 W, 4000 W or 6000 W<br />

7


8<br />

Universal benefits in focus<br />

Perfect consistency of<br />

laser and <strong>machine</strong><br />

In order that high-speed <strong>cutting</strong> really<br />

succeeds perfectly, AMADA has "tuned" the<br />

interplay between controls, <strong>machine</strong> and<br />

the laser device.<br />

AMADA "<strong>Laser</strong>-Tuning" means:<br />

■ Perfect co-ordination of laser and<br />

<strong>machine</strong><br />

■ Maximum piercing and <strong>cutting</strong> speed<br />

■ Maximum <strong>cutting</strong> quality<br />

■ Maximum availability<br />

Two adaptive optics for beam compensation<br />

and beam optimisation allow for the usage<br />

of only one focal length without any lens<br />

change.<br />

This technology guarantees continuous<br />

productivity, above all in automatic<br />

operation.<br />

Active <strong>cutting</strong> monitoring<br />

The sensors in the <strong>cutting</strong> head permanently<br />

monitor the <strong>cutting</strong> process. High process<br />

availability, long-term stable <strong>cutting</strong> results<br />

and clearly increased productivity result<br />

from this.<br />

■ Sensor-controlled pierce monitoring<br />

■ Automatic plasma detection<br />

■ Reliable material burn detection<br />

■ Restart function<br />

Adaptive optic adjustment for<br />

the <strong>cutting</strong> of thick and ... ... thin sheets<br />

Focusing waist<br />

1-lens strategy<br />

Sheet of 0.8 mm ... ... to 20 mm<br />

Conventional 5.0" lens<br />

7.5" <strong>F1</strong> series lens<br />

Automatic nozzle cleaning<br />

Adaptation of the beam diameter<br />

Conventional 7.5" lens<br />

Light sensors<br />

scattered light<br />

Lens


A solution for every task<br />

Comprehensive <strong>machine</strong> equipment<br />

for individual productivity<br />

Whoever is looking for <strong>machine</strong>s with an<br />

excellent cost-benefit ratio must often be<br />

satisfied with compromises. This isn't the<br />

case with the <strong>F1</strong> <strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />

series. Practice-oriented equipment at the<br />

highest level is standard at AMADA – and<br />

the desired individualism is made possible.<br />

Optional equipment<br />

■ Automatic nozzle changer<br />

For non-stop production even with<br />

varying materials and sheet thicknesses.<br />

On the basis of the <strong>cutting</strong> data library,<br />

the nozzles are replaced automatically<br />

and without any manual intervention.<br />

■ OVS IV<br />

Optimal measurement system for<br />

combined manufacturing. A CCD<br />

camera, directly beside the <strong>cutting</strong> head<br />

enables a precise detection of <strong>cutting</strong>s or<br />

individual parts for the laser process.<br />

■ Roller bearing<br />

positioning support in the pallet changer<br />

for the manual setup of sheets.<br />

■ Conveyer belt<br />

Suited for the disposal of slag and for the<br />

fast and secure take out of small parts.<br />

Standard equipment<br />

■ Cutting head HS<br />

With fast lens and nozzle change system.<br />

The highest sampling rates ensure the<br />

best <strong>cutting</strong> stability here.<br />

■ CoolingCut<br />

Effective cooling directly in the <strong>cutting</strong><br />

area. Thanks to the dosed water spray<br />

with corrosion protection add-on, brought<br />

in by ring jets, higher part output with<br />

better quality is achieved.<br />

■ OilShot<br />

Oil spray function - no slag sticks to the<br />

material.<br />

■ NC Focus<br />

Adjusts the focal point automatically to<br />

every material and material thickness<br />

based on the <strong>cutting</strong> data library.<br />

■ AutoGas<br />

Regulates the gas pressure automatically<br />

for every task with the aid of the <strong>cutting</strong><br />

data library.<br />

Cutting head HS<br />

with integrated optical measurement system<br />

Quick-change lens cartridges<br />

CoolingCut<br />

9


10<br />

The AMNC control system established by<br />

AMADA in all <strong>machine</strong> ranges is equally<br />

convincing on the <strong>F1</strong> series:<br />

■ Simplified multi-<strong>machine</strong> operation<br />

■ User-friendly menu management<br />

■ Reduced training expenditures<br />

■ Simulation, fault detection and protocol<br />

functions<br />

■ Order planning and process optimisation<br />

■ Work-specific <strong>cutting</strong> data library<br />

■ Automatic time organization of service<br />

intervals<br />

The new AMNC-control system<br />

– programmed success<br />

Increased computing power<br />

for highest reliability<br />

Whoever wants to achieve the highest<br />

efficiency, more productivity, better quality<br />

and convincing competitive advantages<br />

in production processes with the aid of<br />

innovative technologies knows to place<br />

great value on reliability.<br />

Service programmes<br />

Cutting parameters<br />

Job list<br />

The new AMNC control system is<br />

distinguished by high computing power,<br />

which optimally harmonizes the increased<br />

<strong>machine</strong> output with the respective laser<br />

output.<br />

Production simulation<br />

Inspection intervals<br />

Maintenance


Optional design stages<br />

■ Tower solutions<br />

Increase the system's degree of<br />

automation by means of expanded<br />

loading and unloading capacities. If<br />

required the capacity by be increased<br />

by adding a second tower.<br />

Intelligent automation<br />

Modular flexibility in various design<br />

stages<br />

The <strong>machine</strong> design can be individually<br />

adapted to the requirements of the user.<br />

Design stages and periphery systems<br />

additionally enable optimal material<br />

management.<br />

■ Pallet changer<br />

Parallel to the <strong>cutting</strong> process, cut<br />

materials on the interchangeable pallet<br />

can be unloaded and raw material<br />

provided.<br />

11


Technical data <strong>LC</strong>-3015 <strong>F1</strong> <strong>NT</strong> <strong>LC</strong>-4020 <strong>F1</strong> <strong>NT</strong><br />

Max. axis travel (X) 3270, (Y) 1550 mm (X) 4270, (Y) 2050 mm<br />

Axis travel <strong>cutting</strong> head 100 mm<br />

Table load 920 kg 1570 kg<br />

Positioning<br />

speed X/Y/Z<br />

120/120/120 m/min<br />

Simultaneous 169 m/min<br />

Drive system X/Y/Z Linear drive<br />

Max. acceleration 30 m/s2 Position accuracy ± 0.01 mm<br />

Repeatability ± 0.005 mm<br />

Machine weight 11.000 kg 13.000 kg<br />

<strong>Laser</strong><br />

Resonator AF2000E-LU2.5 / AF4000i-B / AF6000i-B<br />

Max. continuous laser output 2500 W 4000 W 6000 W<br />

Max. peak laser output 2700 W 5000 W 7000 W<br />

<strong>Laser</strong> gas consumption 10 l/h 10 l/h 20 l/h<br />

System principle AC HF stimulated, fast streamed<br />

Frequency 5-2000 Hz<br />

<strong>Laser</strong> wave length 10,6 µm<br />

Beam divergence<br />

Control<br />

< 2 mrad<br />

CNC-Type AMNC-F<br />

Screen 15SDSq Touchscreen<br />

Dimensions in brackets: <strong>LC</strong>-4020 <strong>F1</strong> <strong>NT</strong><br />

Standard equipment<br />

■ Automatic pallet changer with skid table<br />

■ High pressure <strong>cutting</strong> (CleanCut)<br />

■ Aluminum <strong>cutting</strong><br />

■ Automatic gas pressure control<br />

■ Contact-free capacitive laser <strong>cutting</strong> head Type HS<br />

■ Dust collector<br />

■ Chiller<br />

■ Diode positioning laser<br />

■ Beam path flushing<br />

■ Auxiliary gas filter<br />

■ Two adaptive optics<br />

■ Active <strong>cutting</strong> monitoring<br />

■ CoolingCut<br />

Optional features<br />

■ Conveyer for carrying slag and small parts<br />

■ OVS IV<br />

■ Automatic nozzle changer<br />

■ Roller support<br />

Number of controlled<br />

4 (X/Y/Z/B)<br />

01-2012/1<br />

/<br />

Amada GmbH<br />

axes<br />

as well as the laser output control<br />

Amada Allee 1<br />

42781 Haan<br />

Storage capacity 10 MB<br />

Germany<br />

In terms of technological progress, this specification is subject to technical dimensional, design and equipment changes as well as deviations in the illustrations. The specifications of the<br />

<strong>F1</strong>_1.000-Pr_EN-DE<br />

Tel. +49 2104 2126-0<br />

–<br />

precision are based on VDI/DGQ 3441. The workpiece precision and the cuttable material thickness are among other things dependent on the <strong>cutting</strong> conditions, the material, the type of workpiece,<br />

Fax +49 2104 2126-999<br />

its pretreatment, the panel size and the position in the work area.<br />

GmbH<br />

info@amada.de<br />

<strong>Laser</strong> class 1 in accordance with DIN EN 60 825-1 for proper operation. CO -<strong>Laser</strong>: Class 4 laser with invisible beam. Avoid eye and skin contact with direct or dispersed beams. Position laser: Visible<br />

2 Amada<br />

www.amada.de class 3R laser. Avoid eye contact with direct beams.<br />

©

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