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<strong>Laser</strong> technology<br />
<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />
<strong>LC</strong>-<strong>F1</strong> <strong>NT</strong>
2<br />
<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong> <strong>LC</strong>-<strong>F1</strong> series from AMADA<br />
When customer requirements are<br />
implemented with innovative engineering<br />
practical results are guaranteed. This<br />
AMADA philosophy naturally applies also<br />
to the <strong>F1</strong> series laser <strong>cutting</strong> <strong>machine</strong>s.<br />
From technical functionality to the external<br />
appearance – the laser <strong>cutting</strong> technology<br />
of the <strong>F1</strong> series is setting new standards.<br />
■ High productivity, efficiency and flexibility<br />
■ Extraordinary precision and speed<br />
■ The highest reliability<br />
■ Two construction sizes with 2500 W,<br />
4000 W or 6000 W laser output<br />
■ High operating comfort<br />
■ Compact and powerful
<strong>Laser</strong> <strong>cutting</strong> which<br />
is simply brilliant<br />
Faster, more precise<br />
and more efficient<br />
Flexibility, manageability, efficiency and<br />
reliability are the decisive requirements<br />
which the <strong>F1</strong> series from AMADA reliably<br />
fulfils.<br />
With clearly improved output parameters<br />
and diverse technological innovations,<br />
the new AMADA laser <strong>cutting</strong> <strong>machine</strong>s<br />
are convincing both economically and<br />
ecologically.<br />
The trendsetting AMADA-Engineering<br />
guarantees optimal performance capability<br />
– now and in the future.<br />
3
4<br />
Fundamental strengths –<br />
no foundations required<br />
Compact and all-around accessibility<br />
Whoever wants to minimise setup times and<br />
economically produce the best quality with<br />
the highest precision can rely on AMADA<br />
solutions.<br />
Productivity, manufacturing quality and<br />
secure processes begin with the <strong>F1</strong> Series<br />
<strong>Laser</strong> <strong>cutting</strong> systems at the cast bed.<br />
The vibration-resistant design with its low<br />
rate of twist is the basis for the highest<br />
precision, which makes a foundation<br />
superfluous.<br />
The low construction height and the low<br />
centre of gravity effectively relieve the<br />
<strong>machine</strong> body of static and dynamic<br />
stresses and permanently guarantee high<br />
manufacturing accuracy.<br />
An "open safety cabin concept" ensures<br />
optimal accessibility. The <strong>F1</strong> series systems<br />
can be opened to provide easy access to<br />
the <strong>cutting</strong> head and also full length.<br />
Simply perfect for maintenance work, easier<br />
"set-up" on the <strong>machine</strong> or also for special<br />
tasks.
The <strong>F1</strong> series offers the highest degree of<br />
flexibility in manufacturing, for an efficient<br />
material flow at all times. Whether in flow<br />
production or stand-alone operation, the<br />
layout of the <strong>machine</strong> arrangement can be<br />
adapted and varied.<br />
Standard set-up – pallet changer on the right side,<br />
resonator behind the <strong>machine</strong><br />
Option – pallet changer on the left side, resonator<br />
behind the <strong>machine</strong><br />
Option – pallet changer on the left side, resonator<br />
in the <strong>machine</strong> extension, right<br />
The left or right side installation of the pallet<br />
changer exactly follows the circumstances<br />
and requirements of the respective user.<br />
Additional loading and unloading modules<br />
can be used to repeatedly increase the<br />
degree of automation<br />
The pallet changer can<br />
be positioned on both sides.<br />
A benefit: Shorter ways when<br />
operating several <strong>machine</strong>s.<br />
5
6<br />
High speed with<br />
3-axial linear drive<br />
Dynamic precision – even<br />
on small shapes<br />
Whoever wants to produce efficiently,<br />
error-free and at short cycle times<br />
requires <strong>machine</strong>s with drive systems<br />
suited for performance, which guarantee<br />
the highest positioning accuracy even<br />
with extreme acceleration forces.<br />
The AMADA <strong>F1</strong> laser <strong>cutting</strong> <strong>machine</strong>s<br />
fulfil these requirements with new high<br />
output processors, the fastest control<br />
technology and linear drive on all three<br />
major axes. The drives are attached to<br />
the side of the <strong>machine</strong> frame with low<br />
vibration, easy accessibility and secure<br />
protection against possible <strong>cutting</strong> dust.<br />
The high dynamics of the drives,<br />
paired with a significantly faster<br />
control technology ensure:<br />
■ Exact positioning<br />
■ Highly precise <strong>cutting</strong> results<br />
■ Outstanding <strong>cutting</strong> quality<br />
■ The highest contour accuracy<br />
■ Optimal product quality<br />
Position control<br />
Linear drive<br />
high resolution<br />
linear scale<br />
<strong>Laser</strong> output control<br />
<strong>Laser</strong> output<br />
Command<br />
Measuring<br />
unit<br />
Position data<br />
8 ms<br />
t<br />
0.125 ms<br />
t<br />
Conventional<br />
<strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />
<strong>LC</strong>-<strong>F1</strong> <strong>NT</strong><br />
<strong>Laser</strong> output<br />
The 64-fold faster measuring cycles enable higher <strong>cutting</strong><br />
quality, especially in corners or complex geometries.
At the speed of light<br />
through thick and thin<br />
Perfect performance for<br />
every geometry<br />
Excellent fitted laser power with 2500 W,<br />
4000 W or 6000 W ensures the perfect cut.<br />
It guarantees – even for extreme <strong>cutting</strong><br />
speeds – a reliable <strong>cutting</strong> process and<br />
high quality.<br />
The resonators were especially adapted<br />
to the requirements of the <strong>F1</strong> series. This<br />
guarantees superior performance for all<br />
cuttable material types and thicknesses.<br />
Example of surface roughness, cut with<br />
the <strong>F1</strong> in 12 mm stainless steel<br />
■ Increased productivity<br />
■ Outstanding <strong>cutting</strong> properties<br />
■ Best workpiece qualities<br />
■ Reliable <strong>cutting</strong><br />
■ Excellent <strong>cutting</strong> performance<br />
in all material ranges<br />
■ <strong>Laser</strong> output<br />
2500 W, 4000 W or 6000 W<br />
7
8<br />
Universal benefits in focus<br />
Perfect consistency of<br />
laser and <strong>machine</strong><br />
In order that high-speed <strong>cutting</strong> really<br />
succeeds perfectly, AMADA has "tuned" the<br />
interplay between controls, <strong>machine</strong> and<br />
the laser device.<br />
AMADA "<strong>Laser</strong>-Tuning" means:<br />
■ Perfect co-ordination of laser and<br />
<strong>machine</strong><br />
■ Maximum piercing and <strong>cutting</strong> speed<br />
■ Maximum <strong>cutting</strong> quality<br />
■ Maximum availability<br />
Two adaptive optics for beam compensation<br />
and beam optimisation allow for the usage<br />
of only one focal length without any lens<br />
change.<br />
This technology guarantees continuous<br />
productivity, above all in automatic<br />
operation.<br />
Active <strong>cutting</strong> monitoring<br />
The sensors in the <strong>cutting</strong> head permanently<br />
monitor the <strong>cutting</strong> process. High process<br />
availability, long-term stable <strong>cutting</strong> results<br />
and clearly increased productivity result<br />
from this.<br />
■ Sensor-controlled pierce monitoring<br />
■ Automatic plasma detection<br />
■ Reliable material burn detection<br />
■ Restart function<br />
Adaptive optic adjustment for<br />
the <strong>cutting</strong> of thick and ... ... thin sheets<br />
Focusing waist<br />
1-lens strategy<br />
Sheet of 0.8 mm ... ... to 20 mm<br />
Conventional 5.0" lens<br />
7.5" <strong>F1</strong> series lens<br />
Automatic nozzle cleaning<br />
Adaptation of the beam diameter<br />
Conventional 7.5" lens<br />
Light sensors<br />
scattered light<br />
Lens
A solution for every task<br />
Comprehensive <strong>machine</strong> equipment<br />
for individual productivity<br />
Whoever is looking for <strong>machine</strong>s with an<br />
excellent cost-benefit ratio must often be<br />
satisfied with compromises. This isn't the<br />
case with the <strong>F1</strong> <strong>Laser</strong> <strong>cutting</strong> <strong>machine</strong><br />
series. Practice-oriented equipment at the<br />
highest level is standard at AMADA – and<br />
the desired individualism is made possible.<br />
Optional equipment<br />
■ Automatic nozzle changer<br />
For non-stop production even with<br />
varying materials and sheet thicknesses.<br />
On the basis of the <strong>cutting</strong> data library,<br />
the nozzles are replaced automatically<br />
and without any manual intervention.<br />
■ OVS IV<br />
Optimal measurement system for<br />
combined manufacturing. A CCD<br />
camera, directly beside the <strong>cutting</strong> head<br />
enables a precise detection of <strong>cutting</strong>s or<br />
individual parts for the laser process.<br />
■ Roller bearing<br />
positioning support in the pallet changer<br />
for the manual setup of sheets.<br />
■ Conveyer belt<br />
Suited for the disposal of slag and for the<br />
fast and secure take out of small parts.<br />
Standard equipment<br />
■ Cutting head HS<br />
With fast lens and nozzle change system.<br />
The highest sampling rates ensure the<br />
best <strong>cutting</strong> stability here.<br />
■ CoolingCut<br />
Effective cooling directly in the <strong>cutting</strong><br />
area. Thanks to the dosed water spray<br />
with corrosion protection add-on, brought<br />
in by ring jets, higher part output with<br />
better quality is achieved.<br />
■ OilShot<br />
Oil spray function - no slag sticks to the<br />
material.<br />
■ NC Focus<br />
Adjusts the focal point automatically to<br />
every material and material thickness<br />
based on the <strong>cutting</strong> data library.<br />
■ AutoGas<br />
Regulates the gas pressure automatically<br />
for every task with the aid of the <strong>cutting</strong><br />
data library.<br />
Cutting head HS<br />
with integrated optical measurement system<br />
Quick-change lens cartridges<br />
CoolingCut<br />
9
10<br />
The AMNC control system established by<br />
AMADA in all <strong>machine</strong> ranges is equally<br />
convincing on the <strong>F1</strong> series:<br />
■ Simplified multi-<strong>machine</strong> operation<br />
■ User-friendly menu management<br />
■ Reduced training expenditures<br />
■ Simulation, fault detection and protocol<br />
functions<br />
■ Order planning and process optimisation<br />
■ Work-specific <strong>cutting</strong> data library<br />
■ Automatic time organization of service<br />
intervals<br />
The new AMNC-control system<br />
– programmed success<br />
Increased computing power<br />
for highest reliability<br />
Whoever wants to achieve the highest<br />
efficiency, more productivity, better quality<br />
and convincing competitive advantages<br />
in production processes with the aid of<br />
innovative technologies knows to place<br />
great value on reliability.<br />
Service programmes<br />
Cutting parameters<br />
Job list<br />
The new AMNC control system is<br />
distinguished by high computing power,<br />
which optimally harmonizes the increased<br />
<strong>machine</strong> output with the respective laser<br />
output.<br />
Production simulation<br />
Inspection intervals<br />
Maintenance
Optional design stages<br />
■ Tower solutions<br />
Increase the system's degree of<br />
automation by means of expanded<br />
loading and unloading capacities. If<br />
required the capacity by be increased<br />
by adding a second tower.<br />
Intelligent automation<br />
Modular flexibility in various design<br />
stages<br />
The <strong>machine</strong> design can be individually<br />
adapted to the requirements of the user.<br />
Design stages and periphery systems<br />
additionally enable optimal material<br />
management.<br />
■ Pallet changer<br />
Parallel to the <strong>cutting</strong> process, cut<br />
materials on the interchangeable pallet<br />
can be unloaded and raw material<br />
provided.<br />
11
Technical data <strong>LC</strong>-3015 <strong>F1</strong> <strong>NT</strong> <strong>LC</strong>-4020 <strong>F1</strong> <strong>NT</strong><br />
Max. axis travel (X) 3270, (Y) 1550 mm (X) 4270, (Y) 2050 mm<br />
Axis travel <strong>cutting</strong> head 100 mm<br />
Table load 920 kg 1570 kg<br />
Positioning<br />
speed X/Y/Z<br />
120/120/120 m/min<br />
Simultaneous 169 m/min<br />
Drive system X/Y/Z Linear drive<br />
Max. acceleration 30 m/s2 Position accuracy ± 0.01 mm<br />
Repeatability ± 0.005 mm<br />
Machine weight 11.000 kg 13.000 kg<br />
<strong>Laser</strong><br />
Resonator AF2000E-LU2.5 / AF4000i-B / AF6000i-B<br />
Max. continuous laser output 2500 W 4000 W 6000 W<br />
Max. peak laser output 2700 W 5000 W 7000 W<br />
<strong>Laser</strong> gas consumption 10 l/h 10 l/h 20 l/h<br />
System principle AC HF stimulated, fast streamed<br />
Frequency 5-2000 Hz<br />
<strong>Laser</strong> wave length 10,6 µm<br />
Beam divergence<br />
Control<br />
< 2 mrad<br />
CNC-Type AMNC-F<br />
Screen 15SDSq Touchscreen<br />
Dimensions in brackets: <strong>LC</strong>-4020 <strong>F1</strong> <strong>NT</strong><br />
Standard equipment<br />
■ Automatic pallet changer with skid table<br />
■ High pressure <strong>cutting</strong> (CleanCut)<br />
■ Aluminum <strong>cutting</strong><br />
■ Automatic gas pressure control<br />
■ Contact-free capacitive laser <strong>cutting</strong> head Type HS<br />
■ Dust collector<br />
■ Chiller<br />
■ Diode positioning laser<br />
■ Beam path flushing<br />
■ Auxiliary gas filter<br />
■ Two adaptive optics<br />
■ Active <strong>cutting</strong> monitoring<br />
■ CoolingCut<br />
Optional features<br />
■ Conveyer for carrying slag and small parts<br />
■ OVS IV<br />
■ Automatic nozzle changer<br />
■ Roller support<br />
Number of controlled<br />
4 (X/Y/Z/B)<br />
01-2012/1<br />
/<br />
Amada GmbH<br />
axes<br />
as well as the laser output control<br />
Amada Allee 1<br />
42781 Haan<br />
Storage capacity 10 MB<br />
Germany<br />
In terms of technological progress, this specification is subject to technical dimensional, design and equipment changes as well as deviations in the illustrations. The specifications of the<br />
<strong>F1</strong>_1.000-Pr_EN-DE<br />
Tel. +49 2104 2126-0<br />
–<br />
precision are based on VDI/DGQ 3441. The workpiece precision and the cuttable material thickness are among other things dependent on the <strong>cutting</strong> conditions, the material, the type of workpiece,<br />
Fax +49 2104 2126-999<br />
its pretreatment, the panel size and the position in the work area.<br />
GmbH<br />
info@amada.de<br />
<strong>Laser</strong> class 1 in accordance with DIN EN 60 825-1 for proper operation. CO -<strong>Laser</strong>: Class 4 laser with invisible beam. Avoid eye and skin contact with direct or dispersed beams. Position laser: Visible<br />
2 Amada<br />
www.amada.de class 3R laser. Avoid eye contact with direct beams.<br />
©