High Precision Moulds - Kompetenznetz Mittelstand
High Precision Moulds - Kompetenznetz Mittelstand
High Precision Moulds - Kompetenznetz Mittelstand
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
08.12.2009 FH<br />
Introduction<br />
Formtech<br />
Machining and Mould making<br />
Niederwinkling / Germany
Facts<br />
- founded 1993 by Franz Hilmer<br />
- since 1998 in own real estate<br />
- 1000 m² office space, 2500m² production space<br />
- value real estate 4 million<br />
- Capital equipment 14 million<br />
- 70 high skilled employees<br />
- 10 trainees<br />
- turnover 2008: 7 Mio. €<br />
- Capital investment 2006/2007: 5 Mio. €
<strong>High</strong> <strong>Precision</strong><br />
<strong>Moulds</strong><br />
for the elastomere<br />
industry<br />
Several businesses<br />
Formtech<br />
<strong>High</strong> <strong>Precision</strong><br />
<strong>Moulds</strong><br />
for the thermoplast<br />
industry<br />
<strong>Precision</strong> Parts for<br />
°Motorsport (Formula One)<br />
°Prototypes,<br />
°Small Series
Customer Elastomere<br />
Formtech produces high precision<br />
moulds for rubber parts for<br />
- Wallstabe & Schneider<br />
- WOCO<br />
- Contitech (Continental AG)
Examples rubber parts produced<br />
with Formtech moulds
Customer Thermoplast<br />
Formtech is a direct supplier to BMW AG, Munich<br />
All the other shown German OEM‘s<br />
are supplied from Formtech<br />
via Tier 1 supplier‘s (e.g. DST)
Customer motorsport<br />
Formtech supplies 4 current F1<br />
Teams<br />
- Force India F1<br />
- BMW Sauber F1<br />
- Toro Rosso
- CAD<br />
- Wire-EDM<br />
- CNC Lathe<br />
Overview capabilities<br />
- Graphite Milling<br />
- Jig Grinding<br />
- Gun Drill<br />
- Gear Grinding<br />
- Laser Etch<br />
- CAM<br />
- Sparc EDM<br />
- 5axis Milling<br />
- Circular Grinding<br />
- Flat Grinding<br />
- Ultrasonic Cleaning<br />
- 3D coordinate measuring
- Systems: Catia V4<br />
Catia V5<br />
VISI CAD<br />
ExpertCA<br />
D<br />
CAD<br />
- interfaces: Catia V4<br />
Catia V5<br />
STEP<br />
IGES<br />
VDA<br />
DXF<br />
Parasolid
CAM<br />
- Systems: Work NC V19<br />
VISI CAM R15<br />
- Modules: from 3 axis to 5 axis
Charmilles Robofil<br />
440 CC<br />
Charmilles Robofil<br />
440 SL<br />
Charmilles Robofil<br />
440 CC<br />
Wire EDM<br />
quantity X Y Z<br />
1 550 350 400<br />
1 550 350 400<br />
1 400 250 400
Ingersoll Gantry<br />
1200<br />
Ingersoll Gantry<br />
800<br />
Charmilles<br />
Roboform 350µ<br />
Sparc DEM<br />
quantity X Y Z<br />
1 1000 1500 650<br />
1 550 850 450<br />
1 500 400 450
quantity<br />
CNC Lathe<br />
max. workpiece<br />
Diameter<br />
Z<br />
max.<br />
Gildemeister CTX 400 2 300 600<br />
powered<br />
Tools<br />
Gildemeister CTX 310 1 250 400 yes<br />
Gildemeister CT 20 1 160 230<br />
Biglia 565 SM 1 300 750<br />
Biglia 550 YS 1 300 400 yes<br />
Weiler E30 1 160 750
CNC Milling I<br />
quantity X Y Z<br />
3<br />
axis<br />
4<br />
axis<br />
DMU 200 P 1 1800 2000 1100 X<br />
Hermle C 50 1 1000 1100 750 X<br />
DMC 75 V linear 1 750 600 560 X<br />
DMU 80 P 1 900 700 600 X<br />
DMU 80 T 1 800 650 550 X<br />
DMU 60 P HD 1 600 700 600 X<br />
5<br />
axis
quantity X Y Z<br />
3<br />
axis<br />
4<br />
axis<br />
DMU 80 T 1 800 650 550 X<br />
DMC 100 V 1 1000 800 500 X<br />
FP3-50 1 500 400 400 X<br />
Matsuura<br />
MAM72-3VS<br />
Matsuura MAM<br />
72-63V<br />
CNC Milling II<br />
5<br />
axis<br />
2 680 400 625 X<br />
1 760 845 760 X<br />
40<br />
paletts<br />
2<br />
paletts
OPS 650<br />
HSC<br />
Digma 850<br />
HSC<br />
Graphit Milling<br />
quantity X Y Z<br />
3<br />
axis<br />
4<br />
axis<br />
5<br />
axis<br />
1 850 600 500 X<br />
1 850 600 500 X<br />
70<br />
paletts<br />
6<br />
paletts
Examples Graphit Milling<br />
Electrode for injection mould<br />
Front Grill OPEL ZAFIRA OPC
Front Grill OPEL ZAFIRA OPC<br />
Example finished product<br />
Front Grill OPEL ZAFIRA OPC
JIG Grinding Machine<br />
Hauser<br />
S45-400<br />
Incl. Rotation table<br />
X 700mm Y 500mm Z 500mm<br />
JIG Grinding
Circular Grinding Machine<br />
Kellenberger<br />
VIVA UR 175/1000<br />
Center Height: 175 mm<br />
Travel X: 1000 mm<br />
C-Achse<br />
Incl. Internal Grinding<br />
Circular Grinding
Gear Grinding Maschine<br />
Kapp VUS 55 P<br />
Outside Dia. max. 500 mm<br />
Travel X: max. 1000 mm<br />
Module: max. 16<br />
Gear Grinding
Flat Grinding<br />
Elb Planmaster<br />
2.250mm x 1.250mm x 650mm<br />
ABA<br />
1.200mm x 650mm x 350mm<br />
Blohm<br />
700mm x 500mm x 400mm<br />
Elb<br />
450mm x 200mm x 300mm
Gun Drill<br />
Dia max. 40mm<br />
X 1200<br />
Y 1000<br />
Z 1000<br />
B-Achse 360°<br />
A-Achse -30°<br />
Bore depth max. 1500mm
Trumpf Laser Gravur<br />
X max: 680 mm<br />
Y max: 700 mm<br />
Z max: 500 mm<br />
Ge max. 50 kg<br />
Laser Etch
Ultrasonic Cleaner<br />
X max: 325 mm<br />
Y max: 300 mm<br />
Z max: 200 mm
3D CNC Meausring<br />
ZEISS Prismo Navigator 7 HTG<br />
X max: 900 mm<br />
Y max: 1.500 mm<br />
Z max: 650 mm<br />
- Incl. Rotation table<br />
- 3D Software Calypso
Examples Injection moulding<br />
Injection Mould BMW Carrier frame E93
Examples Injection moulding<br />
Back injection moulding
Examples Injection moulding<br />
Internal gas pressure injection moulding<br />
for Grab Handle
Examples Injection moulding<br />
Plastic injection mould 4 cavities Side Support OPEL Corsa
Examples Injection moulding<br />
Plastic injection mould Foot Covering VW Touraeg
Examples Injection moulding<br />
Injection compression moulding for a glazing vehicle roof<br />
main inserts made by Formtech
Millutensil Mil 203<br />
Tool height: min:200;<br />
max:1700<br />
Platen area: 2000 x 1500<br />
Table load: 30000 kg<br />
Press capacity: 150 Tonnen<br />
Millutensil BV 26 E<br />
Tool height: min:320;<br />
max:920<br />
Platen area: 980 x 850<br />
Table load: 4000 kg<br />
Press capacity: 30 Tonnen<br />
Spot-grind
Plastic injection mould<br />
for bumper part<br />
Rolls Royce RR4<br />
Mould weight: about 20 to<br />
Example Spot-grind
Examples Machining F1 parts<br />
5-axis-Milling Rough machined Finish machined
Examples Machining F1 parts<br />
5-axis Milling: Upright in Titanium
Example Machining F1 parts<br />
Gearbox<br />
Maincase
Examples Formtech-Parts<br />
Splined Parts
Examples Formtech-Parts<br />
Oilpump Housing<br />
Disc Bell<br />
Brake Splitter in<br />
titanium
Thank‘s for your<br />
attention
Change language