Consolidated Standards for Inspection Food Distribution Centers

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5.11 Allergen Control Program The Allergen Control Program controls known allergens throughout the production process from receiving to distribution. Critical Requirements 5.11.1.1 The facility has a written Allergen Control Program that addresses allergens specifi c to country regulations. 5.11.1.2 Procedures address: • Identifi cation and segregation of allergens during storage and handling based on risk assessment conducted by the facility • Prevention of cross contact or contamination during processing by using measures such as: ◊ Control of rework ◊ Equipment and utensils management • Personnel awareness training and education • Defi ned cleaning procedures to remove any spills to prevent allergen contamination or cross contact as defi ned by the risk assessment and written Allergen Control Program 5.11.1.3 The Program is updated when there are changes in Food Products. 5.12 Glass, Brittle Plastics, and Ceramics Program A Program supports proactive steps to prevent contamination from glass, brittle plastics, and ceramics. Critical Requirements 5.12.1.1 The facility has a written Glass, Brittle Plastics, and Ceramics Program. 5.12.1.2 The written Glass, Brittle Plastics, and Ceramics Program includes the following policy statements: • All light bulbs, fi xtures, windows, mirrors, skylights, and other glass over exposed product zones are protected against glass breakage (e.g., rework, repackaging, etc.). All other glass that is not of the safety type or otherwise protected is managed as part of the Glass, Brittle Plastics, and Ceramics Program. • Glass in personal belongings is restricted to break areas or other designated controlled areas. 5.12.1.3 Procedures address: • Handling breakage (including stored glass, brittle plastics, or ceramics) • A register/list of essential glass, brittle plastics, and ceramics • Scheduled inspections of essential glass, brittle plastics, and ceramics to check for accidental breakage or damage 5.13 Cleaning Program A Cleaning Program with schedules and procedures for accomplishing tasks is critical for maintaining a wholesome and safe food-processing environment. Critical Requirements 5.13.1.1 The facility has a written Cleaning Program. 5.13.1.2 The written Cleaning Program includes the following schedules: • A Master Cleaning Schedule (MCS) for periodic cleaning assignments • A Housekeeping Schedule for daily cleaning assignments 5.13.1.3 The Master Cleaning Schedule addresses all equipment, structures, and grounds that impact food products. The MCS is current and accurate, and includes the following: • Frequency of activities • Personnel responsible • Post-cleaning evaluation techniques, which could include visual inspections • Documented Corrective Actions 5.13.1.4 The facility has written cleaning procedures for all equipment, structures, and grounds that impact the storage, processing, and packaging of food products. 5.13.1.5 Equipment cleaning procedures address: • Chemicals • Chemical concentrations • Tools • Disassembly instructions 24—Consolidated Standards for Inspection
Minor Requirements 5.13.2.1 The cleaning tasks are divided into three general areas and are included on the appropriate schedule: • Daily (Housekeeping Schedule) • Periodic (Master Cleaning Schedule) • Maintenance (Master Cleaning Schedule) 5.14 Preventive Maintenance Program The Preventive Maintenance Program addresses building, utensil, and equipment maintenance to ensure a safe food production environment. Critical Requirements 5.14.1.1 The facility has a written Preventive Maintenance Program and work order system that prioritizes structural, equipment, or utensil maintenance problems that could cause food adulteration. Ө 5.14.1.3 Records indicating compliance are maintained. 5.15 Receiving Program The Receiving Program ensures that raw materials are reviewed and received to prevent product contamination. Critical Requirements 5.15.1.1 The facility has a written Receiving Program. 5.15.1.2 Trained personnel, using appropriate equipment, inspect all incoming ingredients, packaging, and vehicles. 5.15.1.3 The facility has written procedures for inspecting incoming materials. 5.15.1.4 Procedures for tractor trailer, lorry, or rail deliveries include steps for evaluation of: • Raw material condition • Presence of pest evidence • Presence of other objectionable materials • Trailer or rail car condition Ө 5.15.1.6 Incoming vehicle procedures include handling Less Than Load (LTL) vehicles. 5.15.1.7 The results of inspections are documented. 5.15.1.8 Documented results of inspections include: • Date of receipt • Carrier • Lot number • Temperatures (if required) • Amount • Intact and verifi ed seal numbers (if used) • Product condition • Trailer, lorry, or transport condition 5.16 Regulatory Affairs and Inspections Program The Regulatory Affairs and Inspections Program prepares the facility to handle regulatory, third-party, and customer inspections. Minor Requirements 5.16.2.1 The facility has a written Regulatory Affairs and Inspections Program that includes: • A list of personnel delegated to accompany all inspectors • A policy regarding recording devices and cameras • A policy regarding record and sample taking Adequacy of Prerequisite and Food Safety Programs—25
Page 1 and 2: The AIB International Consolidated
Page 3 and 4: TABLE OF CONTENTS Preface .........
Page 5 and 6: Introduction to the Standards The A
Page 7 and 8: Scoring The scoring of the facility
Page 9 and 10: Table 2—Lowering an Initial Categ
Page 11 and 12: Category Score Range Category Opera
Page 13 and 14: Consolidated Standards for Inspecti
Page 15 and 16: 1.7 Designated Rework Areas Rework
Page 17 and 18: Minor Requirements 1.26.2.1 Common
Page 19 and 20: 2. Maintenance for Food Safety The
Page 21 and 22: Critical Requirements 2.8.1.1 Ceili
Page 23 and 24: 2.17 Temperature Measuring Devices
Page 25 and 26: 3.4 Daily (Housekeeping) Cleaning D
Page 27 and 28: 4. Integrated Pest Management The a
Page 29 and 30: Minor Requirements 4.7.2.1 The faci
Page 31 and 32: 4.13 Insect Light Traps When used,
Page 33 and 34: 5. Adequacy of Prerequisite and Foo
Page 35: 5.7.1.5 Responsible key personnel s
Page 39 and 40: 5.19.1.6 The written Recall/Withdra
Page 41 and 42: 5.29.1.5 Routine checks verify that
Page 43 and 44: 3. Cleaning Practices 3.2 Food Cont
Page 45 and 46: 5.17 Food Defense Program • FDA r
Page 47 and 48: Appendix C—Glossary 21 CFR 110—
Page 49 and 50: Initial Category Score—This is th
Page 51 and 52: • Implement control measures and

Consolidated Standards for Inspection Food Distribution Centers

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