03.04.2017 Views

INVESTIGATION

2otjd1f

2otjd1f

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

CASE 14<br />

temperatures of -42°C, this o-ring material<br />

could have become rigid and lost its sealing<br />

ability. Loss of resilience of the main piston<br />

seal could have caused a loss of dome pressure<br />

and led to the piston cracking open, as well<br />

as the main seat leaking while seated. This led<br />

to the SRVs lifting, which resulted in the gas<br />

discharge.<br />

Mast riser<br />

SRV<br />

port side<br />

Pump<br />

Main liquid line<br />

Valve<br />

left open<br />

Condensate line<br />

SRV<br />

stbd side<br />

300A<br />

Vent<br />

riser<br />

Accumulator pot<br />

Drain to vent mast<br />

Liquid<br />

sampling<br />

Valve<br />

left open<br />

Condensate<br />

line<br />

Modifications made<br />

Sample bottle<br />

Sampling station<br />

Key<br />

Valves<br />

New<br />

valve<br />

fitted<br />

Drain connected to<br />

accumulator pot<br />

Spool piece<br />

Figure: Before and after modification<br />

The Lessons<br />

1. As a result of the incident and subsequent<br />

investigations, deficiencies in both<br />

operational activities and system design<br />

were identified. The design of the system<br />

required operators to leave a valve open<br />

to vent the system, which then required<br />

the operator to return and complete the<br />

process. During discharge operations a<br />

number of concurrent activities can result<br />

in oversights. If a failsafe system cannot<br />

be designed then training and diligent<br />

operation are essential.<br />

2. Incident investigation must be thorough<br />

and use all of the tools available. In this<br />

case, the initial fault diagnosis would not<br />

have solved the problem but might have<br />

covered up the underlying cause until a<br />

similar event occurred with potentially<br />

severe consequences.<br />

3. In this case a relatively straightforward<br />

modification to the sampling system was<br />

carried out to prevent re-occurrence.<br />

MAIB Safety Digest 1/2017<br />

31

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!