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CASE 14<br />
temperatures of -42°C, this o-ring material<br />
could have become rigid and lost its sealing<br />
ability. Loss of resilience of the main piston<br />
seal could have caused a loss of dome pressure<br />
and led to the piston cracking open, as well<br />
as the main seat leaking while seated. This led<br />
to the SRVs lifting, which resulted in the gas<br />
discharge.<br />
Mast riser<br />
SRV<br />
port side<br />
Pump<br />
Main liquid line<br />
Valve<br />
left open<br />
Condensate line<br />
SRV<br />
stbd side<br />
300A<br />
Vent<br />
riser<br />
Accumulator pot<br />
Drain to vent mast<br />
Liquid<br />
sampling<br />
Valve<br />
left open<br />
Condensate<br />
line<br />
Modifications made<br />
Sample bottle<br />
Sampling station<br />
Key<br />
Valves<br />
New<br />
valve<br />
fitted<br />
Drain connected to<br />
accumulator pot<br />
Spool piece<br />
Figure: Before and after modification<br />
The Lessons<br />
1. As a result of the incident and subsequent<br />
investigations, deficiencies in both<br />
operational activities and system design<br />
were identified. The design of the system<br />
required operators to leave a valve open<br />
to vent the system, which then required<br />
the operator to return and complete the<br />
process. During discharge operations a<br />
number of concurrent activities can result<br />
in oversights. If a failsafe system cannot<br />
be designed then training and diligent<br />
operation are essential.<br />
2. Incident investigation must be thorough<br />
and use all of the tools available. In this<br />
case, the initial fault diagnosis would not<br />
have solved the problem but might have<br />
covered up the underlying cause until a<br />
similar event occurred with potentially<br />
severe consequences.<br />
3. In this case a relatively straightforward<br />
modification to the sampling system was<br />
carried out to prevent re-occurrence.<br />
MAIB Safety Digest 1/2017<br />
31