QCLNG Project Update Newsletter Edition 1 June 2102 - QGC
QCLNG Project Update Newsletter Edition 1 June 2102 - QGC
QCLNG Project Update Newsletter Edition 1 June 2102 - QGC
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Approaching<br />
FIRST LNG<br />
<strong>Edition</strong> 1, <strong>June</strong> 2012
It is with a sense of excitement that I join<br />
the <strong>QCLNG</strong> <strong>Project</strong> at this key period of<br />
development. Evidence of the project’s<br />
progress can be found everywhere you<br />
look across the broad variety of activities<br />
underway from the Port of Brisbane, out<br />
west to the gas fields, up north on Curtis<br />
Island and at scores of points in between.<br />
The project teams have achieved some<br />
important milestones in recent weeks and<br />
with so much going on we want to increase<br />
the frequency of our communications to<br />
share developments on the project with<br />
our key stakeholders. This newsletter will<br />
be issued regularly from this month to<br />
provide key updates on each aspect of the<br />
project as well as related news on <strong>QGC</strong>’s<br />
activities in the community.<br />
Notable achievements in May<br />
include the awarding of more than<br />
Contents<br />
Message from Mitch Ingram<br />
$335 million in contracts to local<br />
suppliers, the commencement of<br />
construction on the Gas Collection Header<br />
Receipt Station and the completion of<br />
our logistics base at Miles, which will<br />
deliver essential infrastructure support<br />
for the <strong>QCLNG</strong> <strong>Project</strong> in the gas fields,<br />
where construction continues apace on<br />
our field compression stations and central<br />
processing plants.<br />
With the materials offloading facility<br />
nearing completion on Curtis Island,<br />
anticipation is building for the first<br />
deliveries of the modules that will form<br />
the LNG processing facilities, scheduled<br />
for mid year.<br />
In the midst of so much activity we are<br />
maintaining our priority focus on safety,<br />
for staff, for contractors and for the<br />
environment and communities in which<br />
we operate. <strong>QGC</strong> is increasingly active<br />
in rolling out the safety and community<br />
support initiatives associated with<br />
the <strong>QCLNG</strong> <strong>Project</strong>.<br />
Looking ahead we will be sharpening our<br />
focus on delivery, ensuring we achieve key<br />
targets in accordance with the project<br />
timelines we have put in place. There will<br />
be many more advances to report on as<br />
we go about delivering one of Australia’s<br />
largest capital infrastructure projects.<br />
I look forward to keeping you up to date<br />
on our progress and sharing the many<br />
highlights on the path to achieving the<br />
world’s first CSG to LNG cargo.<br />
Mitch Ingram<br />
<strong>QCLNG</strong> <strong>Project</strong> Director<br />
<strong>QCLNG</strong> <strong>Project</strong> 4<br />
Gas fields update 5<br />
Safety update 6<br />
Supporting surf lifesaving in Tannum Sands 6<br />
Pipeline update 7<br />
Stage 2 Water Monitoring & Management Plan 8<br />
LNG Plant update 9<br />
$335m in contracts for local suppliers 11<br />
Miles supply base completed 12<br />
<strong>QGC</strong> partnership to create Indigenous career paths 12
<strong>QCLNG</strong> PROJECT<br />
Key facts<br />
Queensland Curtis LNG involves dozens<br />
of communities, hundreds of businesses<br />
and thousands of people drawn from<br />
throughout the state, the rest of Australia<br />
and internationally.<br />
Our plans for this major, integrated<br />
project, involve:<br />
• Expansion of <strong>QGC</strong>’s exploration and<br />
gas production in the Surat Basin.<br />
• A 540 km buried natural gas pipeline<br />
network linking the gas fi elds<br />
to Gladstone.<br />
• Two processing units, known as LNG<br />
MAP<br />
trains, at Curtis Island. These trains,<br />
which have a design life of at least<br />
20 years, will produce a combined 8.5<br />
million tonnes of LNG a year.<br />
• The site can accommodate an<br />
expansion to 12 million tonnes of<br />
LNG a year, subject to demand.Construction<br />
began late in 2010, with<br />
fi rst LNG expected in 2014.<br />
• The LNG plant will occupy less<br />
than 1% of Curtis Island and will be<br />
separated from public areas by an<br />
environmental protection zone.<br />
• <strong>QGC</strong>’s existing operations produce<br />
about 20% of Queensland’s domestic<br />
gas demand.<br />
<strong>QCLNG</strong> is underpinned by BG Group global<br />
LNG sales agreements for almost 10 million<br />
tonnes a year with the China National<br />
Offshore Oil Corporation (CNOOC); Tokyo<br />
Gas; GNL Chile; Chubu Electric and the<br />
Energy Market Authority of Singapore.<br />
In addition CNOOC has acquired 5% of<br />
certain <strong>QGC</strong> tenements and 10% of one of<br />
the first two LNG trains and Tokyo Gas has<br />
acquired 1.25% of certain <strong>QGC</strong> tenements<br />
and 2.5% of <strong>QCLNG</strong> Train 2.<br />
Page 4
Water flowing into the Orana 5 Pond<br />
The Bellevue Field Compression Station<br />
PAGE 5<br />
Kenya Water Treatment Plant<br />
GAS FIELDS UPDATE<br />
Key milestones<br />
May has been a busy month for the Upstream component<br />
of the project. The final stages of commissioning trials have<br />
begun at the Argyle Field Compression Station. The Bellevue<br />
Field Compression Station is also moving ahead with the air<br />
compressors and air receiver installed, cable ladder installation<br />
and hydrotesting under way, as well as progress on stringing<br />
and pipe laying. Earthworks have started at the Woleebee<br />
Creek Central Processing Plant and a field compression station.<br />
The <strong>QCLNG</strong> <strong>Project</strong> will comprise a total of six Central Processing<br />
Plants and 24 Field Compression Stations once complete.<br />
The Windibri Water Treatment Plant is supplying water to<br />
Yancoal and Condamine Power Station. At Kenya water is now<br />
being transferred from the Orana 1 water storage pond to the<br />
Orana 5 pond. The ponds are used to store raw water produced<br />
in the gas extraction process before it is processed by the water<br />
treatment plant and made suitable for beneficial use.<br />
Pipeline crossings have been finished at Wambo Creek,<br />
Kogan-Condamine Road and Nine Mile Creek. On the Argyle<br />
Trunkline all crossings are now complete and tied in with the<br />
pipeline now running continuously from Kogan Condamine Road<br />
to the Kenya Central Processing Plant. At the Port of Brisbane<br />
gas trunkline pipe is being unloaded for transport to the field<br />
and construction of the trunklines which will connect the field<br />
compression stations to the central processing plants.<br />
Another key milestone achieved was completion and handover of<br />
the logistics supply base at Miles. Contracts were also awarded<br />
for the procurement of pipe to support water gathering in <strong>QGC</strong>’s<br />
gas fields and for the installation of gas and water gathering<br />
pipelines using the innovative “spider plough” and fast-fusion<br />
welding technology.
SAFETY UPDATE<br />
One team<br />
As a BG Group business, <strong>QGC</strong> embraces the “One Team –<br />
Being Safe Together” approach in everything we do. The One<br />
Team approach is all about sending everyone, employees and<br />
contractors, home safe and well at the end of every day and<br />
conducting all our activities in an environmentally responsible<br />
manner cognisant of our obligations to future generations.<br />
Underpinning the One Team approach are four key pillars:<br />
observation; intervention; compliance; and contractor<br />
management. By working together as One Team, we aim to<br />
reach our goal of zero incidents.<br />
Safe driving in focus at the Callide and Valley Show<br />
<strong>QGC</strong> this month brought its state-of-the-art driving simulator<br />
to the Callide and Valley Show as part of the Road Aware –<br />
Staying Safe Together initiative. This is a joint initiative of <strong>QGC</strong><br />
and DriverSafety, which aims to help drivers navigate changing<br />
conditions on regional roads.<br />
Under the program more than 5,400 school students in<br />
Queensland have participated in training sessions since it was<br />
launched in <strong>June</strong> 2011. Visitors to the show tested their driving<br />
skills at the simulator and spoke to qualified experts about road<br />
safety and safe driving practices.<br />
<strong>QGC</strong> Vice President Sustainability Brett Smith said road safety<br />
was crucial for all members of the community.<br />
Tannum Sands Surf Life Saving<br />
Club is looking forward to<br />
starting the next summer<br />
patrol season with greater<br />
capacity than ever after<br />
receiving a $47,500 grant from<br />
<strong>QGC</strong> for important new rescue<br />
equipment and training.<br />
An inflatable rescue boat,<br />
all-terrain vehicle and payment<br />
for additional resuscitation<br />
training courses mean that<br />
the club’s lifesavers will<br />
be able to patrol a wider<br />
area of the popular beach<br />
destination more efficiently<br />
and effectively.<br />
<strong>QGC</strong> is providing the financial<br />
support through the <strong>QGC</strong><br />
Sustainable Communities<br />
Tannum Sands SLSC’s new inflatable rescue boat and all-terrain vehicle<br />
Road Aware’s Keith Poppleton (left) and Gavin Coleman with Rosano Berguescit<br />
Supporting surf lifesaving in<br />
Tannum Sands<br />
Fund, which will see up to<br />
$6 million in funding used to<br />
support short-term, one-off<br />
projects with eligible not-forprofit<br />
and local government<br />
organisations based in the<br />
Queensland Curtis LNG <strong>Project</strong><br />
area between 2011 and 2014.<br />
Tony Davis, President of<br />
Tannum Sands Surf Life Saving<br />
Club, said the club’s resources<br />
were being stretched by the<br />
increasing popularity of the<br />
local beaches.<br />
More than 26,000 people<br />
visited the coastline around<br />
Tannum Sands last year.<br />
“<strong>QGC</strong>’s funding has enabled<br />
us to obtain equipment to<br />
easily access outer reaches of<br />
the bathing reserve,” Mr Davis<br />
said. “This allows us to provide<br />
a high standard of support<br />
back to the community.’’<br />
The new equipment will help<br />
lifesavers to carry out roving<br />
patrols with greater speed and<br />
capability than the current<br />
foot patrols.<br />
Q G C V i c e Pr e si d e n t<br />
Sustainability Brett Smith<br />
welcomed the opportunity<br />
to support the lifesavers.<br />
“This project will provide a real<br />
boost to the capacity of the<br />
lifesavers at Tannum Sands<br />
to keep beachgoers safe,’’ Mr<br />
Smith said.<br />
“This project forms part of<br />
<strong>QGC</strong>’s goal of supporting and<br />
enhancing the liveability of<br />
communities in the <strong>QCLNG</strong><br />
<strong>Project</strong> area.’’<br />
Page 6
PIPELINE UPDATE Good progress<br />
With all pipe in country<br />
and transported to infield<br />
locations, work on the<br />
540km pipeline network has<br />
continued to gain momentum.<br />
On the 197km Gas Collection<br />
Header, all of the pipe is now<br />
strung out along the Right of<br />
Way and the work continues<br />
to advance on welding the<br />
sections of pipe together. To<br />
date over 90 per cent of the<br />
required welding has been<br />
achieved, with rigorous testing<br />
procedures being undertaken<br />
to ensure the integrity and<br />
safety of the finished product<br />
Preparation for Gas Collection Header pipe lowering-in<br />
PAGE 7<br />
and compliance with all<br />
regulatory requirements prior<br />
to burial.<br />
On the 334km Export Pipeline<br />
several work fronts have<br />
progressed with activities<br />
such as Right of Way clearing<br />
and grading, pipe stringing<br />
and bending, and welding,<br />
as well as work on some<br />
of the road crossings. At a<br />
location approximately 40<br />
kilometres north of Miles,<br />
construction has started on<br />
the Gas Collection Header<br />
Receipt Station. Once built,<br />
the Receipt Station will consist<br />
The Narrows Crossing Temporary Access way, construction of the Humpy Creek bridge complete<br />
of monitoring, control and<br />
maintenance equipment for<br />
the gas pipeline. The Receipt<br />
Station will gather the gas<br />
from the Collection Header and<br />
prepare it for transport along<br />
the Export Pipeline ultimately<br />
arriving for processing at the<br />
Delivery Station on Curtis<br />
Island prior to entering<br />
the LNG Plant.<br />
At the Narrows Crossing<br />
where the pipeline crosses<br />
from the mainland to Curtis<br />
Island, construction of the<br />
second temporary access<br />
bridge, over Targinie Creek,<br />
Lowering-in of the Gas Collection Header pipe<br />
is underway. This follows the<br />
completion last month of the<br />
shorter Humpy Creek Bridge<br />
and the temporary access<br />
way between the bridges.<br />
The installation of piling has<br />
commenced on what will<br />
be the longer of the two<br />
bridges at some 300 metres<br />
in total length.<br />
The first clearing works have<br />
also commenced at the site<br />
on Curtis Island where the<br />
pipeline will come onshore in<br />
the first half of next year and<br />
on the right of way connecting<br />
to the LNG Plant.
<strong>QGC</strong> LODGES STAGE 2 WATER<br />
Monitoring and Management Plan<br />
<strong>QGC</strong> has lodged its Stage 2 Water Monitoring and Management<br />
Plan with the Commonwealth Government, fulfilling a key<br />
condition of the <strong>QCLNG</strong> <strong>Project</strong>’s approval. The Stage 1 plan<br />
was submitted in April 2011. The Stage 2 plan details how <strong>QGC</strong><br />
plans to monitor and manage regional water resources for the<br />
benefit of all stakeholders. It includes results of technical work<br />
completed to date, progress reports on current programs and<br />
an outline of ongoing and future work.<br />
<strong>QGC</strong>’s integrated groundwater management approach builds on<br />
internal and external expertise to protect Matters of National<br />
Environmental Significance (MNES) and the groundwaters of<br />
the Murray-Darling Basin and Great Artesian Basin.<br />
Mark Riksen, <strong>QGC</strong> General Manager Water Solutions, said that<br />
the Stage 2 Water Monitoring and Management Plan underscored<br />
the company’s commitment to local and regional communities<br />
as well as to protecting the environment.<br />
“<strong>QGC</strong> is committing more than A$1 billion to developing water<br />
infrastructure that will provide local and regional people with<br />
a significant new water resource,” Mr Riksen said.<br />
“The document also outlines <strong>QGC</strong>’s role in this unprecedented<br />
industry effort to expand our knowledge of groundwater<br />
systems for the benefit of all stakeholders.”<br />
Pictured above are some of the key contributors to the Plan.<br />
Front row (left to right): Paul Luker, Tracey Gill, Georgina<br />
Bradfield, Claudia Carter-Pike, Lindsey Campbell, Stephen Howell,<br />
Paige Martin, Rick Evans, Kris Jewett and Jeanette Schouten.<br />
Back row (left to right): Val Weaver, Thomas Berly, Todd Merrett,<br />
Leif Teper, Ashley Busse, John Grounds and Mark Riksen.<br />
Waterway near Chinchilla<br />
Page 8
LNG PLANT UPDATE<br />
Construction of the LNG<br />
plant on Curtis Island is going<br />
ahead at full steam. So far a<br />
total of 450 rooms have been<br />
completed at the Curtis Island<br />
Construction Camp, of which<br />
300 are now occupied. The<br />
mess hall is up and running<br />
and progress is being made<br />
on the other recreational<br />
amenities to benefit workers<br />
in residence at the camp.<br />
Completed accommodation units at the Curtis Island Construction Camp<br />
PAGE 9<br />
Once all dwellings are<br />
complete, a total of 1700<br />
workers will be able to be<br />
accommodated on the Island.<br />
The construction of the Curtis<br />
Island Construction Camp is an<br />
important part of the <strong>QCLNG</strong><br />
<strong>Project</strong> as it reduces the need<br />
for workers to commute daily<br />
from the mainland and also<br />
eases local accommodation<br />
and traffic pressures in and<br />
around Gladstone.<br />
Construction progressing on LNG Storage Tank B
The foundations under construction for the second LNG train<br />
Full steam ahead<br />
Construction of the two LNG<br />
storage tanks on Curtis Island<br />
has also progressed with the<br />
completion of concreting<br />
for the second wall lift on<br />
LNG Tank B and the rebar<br />
installation continuing on<br />
LNG Tank A. It takes 33 months<br />
to build one tank from start<br />
of base construction to being<br />
ready for receiving LNG. Once<br />
complete, each tank will<br />
stand 48 metres high - slightly<br />
LNG Plant construction site on Curtis Island<br />
bigger than London’s Royal<br />
Albert Hall - and hold 140,000<br />
cubic metres of LNG.Work<br />
on the Materials Offloading<br />
Facility is nearing completion<br />
with the final dredging and<br />
piling works under way. This<br />
facility will receive a total<br />
of 80 modules that will be<br />
constructed to form the two<br />
LNG processing facilities<br />
(trains). Currently 62 modules<br />
are under construction in our<br />
module yard in Thailand.<br />
Page 10
$335M IN CONTRACTS<br />
for local suppliers<br />
Local suppliers continue to benefit from<br />
work generated as part of the <strong>QCLNG</strong><br />
<strong>Project</strong> with over $335 million in contracts<br />
awarded in May.<br />
Queensland Building company<br />
J Hutchinson Pty Limited, trading as<br />
Hutchinson Builders, has been awarded<br />
a A$15.5 million contract to build a twostorey<br />
operations and production support<br />
centre for <strong>QGC</strong> in Chinchilla. The project<br />
will employ up to 70 people, creating up<br />
to 50 new jobs across a range of trades,<br />
administration and health and safety.<br />
Hutchinson Builders recently completed<br />
a A$7 million supply warehouse for <strong>QGC</strong><br />
near Miles and in 2011 the company<br />
Top of page: Spider plough. Above: Tyco pipes<br />
PAGE 11<br />
won a A$57 million contract through<br />
WorleyParsons to supply modular<br />
accommodation and facilities for <strong>QGC</strong><br />
gas field developments.<br />
<strong>QGC</strong> has awarded a A$70 million pipe<br />
supply contract to Tyco Water, a whollyowned<br />
subsidiary of Tyco International.<br />
Tyco has sourced all materials from<br />
Australian suppliers for the carbon steel,<br />
concrete-lined trunklines and pipe fittings<br />
to support the water gathering process<br />
in <strong>QGC</strong>’s gas fields.<br />
Australian firm BlueScope Steel is suplying<br />
20,000 tonnes of steel and 10,000 tonnes<br />
of cement mortar is being sourced from<br />
suppliers local to Tyco’s production<br />
facilities in Queensland and Victoria.<br />
Tyco is expected to employ an extra 100<br />
people and has increased production from<br />
one to two shifts at its Wacol factory in<br />
Queensland to accommodate the contract.<br />
The finished pipes and fittings are also<br />
being carried to <strong>QGC</strong>’s gas fields by local<br />
transport companies, maximising the<br />
benefits for local business.<br />
Brisbane-based firm Murphy Pipe and<br />
Civil Constructions Pty Ltd has also been<br />
successful in tendering for a contract to<br />
install gas and water gathering pipelines<br />
throughout <strong>QGC</strong>’s gas fields in the Surat<br />
basin.<br />
The initial phase of the contract is worth<br />
about A$250 million and the company has<br />
indicated that fulfilling the contract could<br />
lead to the employment of an additional<br />
250 people as well as increased work for<br />
its existing network of Western Downs<br />
suppliers and service providers.<br />
In its first decade the <strong>QCLNG</strong> <strong>Project</strong> is<br />
estimated to increase Queensland’s gross<br />
state product by up to A$32 billion and<br />
contracts such as these that are ensuring<br />
the benefits of <strong>QGC</strong>’s work are already<br />
being felt across the state.
MILES SUPPLY BASE<br />
completed<br />
<strong>QGC</strong> has reached an important milestone<br />
with completion of a logistics base at<br />
Miles, about 340km west of Brisbane.<br />
The Miles base will deliver essential<br />
infrastructure support for the <strong>QCLNG</strong><br />
<strong>Project</strong> in the gas fields and will enable<br />
a substantial reduction in the number<br />
of truck movements on local highways<br />
Completed <strong>QGC</strong> supply base at Miles<br />
<strong>QGC</strong> PARTNERSHIP TO CREATE<br />
<strong>QGC</strong> in partnership with Hutchinson<br />
Builders has been successful in a joint<br />
bid to deliver the Construction Skills<br />
Queensland TradeStart Program to<br />
Indigenous school leavers and career<br />
seekers in the Toowoomba and Surat<br />
Basin catchment area.<br />
Under the program groups of 14 students<br />
will undertake a 12 week training program<br />
delivered by Hutchinson’s Gold Coast<br />
School of Construction to acquire a<br />
Certificate 1 Construction qualification.<br />
The construction training component<br />
part of the program is funded through<br />
Construction Skills Queensland.<br />
Training will closely simulate normal<br />
working conditions with students using<br />
Personal Protective Equipment, working<br />
on real construction projects and following<br />
normal industry work hours.<br />
<strong>QGC</strong> and Indigenous Workstars are<br />
working with the Gold Coast School<br />
of Construction to identify potential<br />
students, with the first group of 14 having<br />
already commenced their course.<br />
The program focuses not just on training<br />
but importantly, on maximising the<br />
opportunity for students to gain a work<br />
to transport project materials.<br />
Queensland companies Ostwald Brothers<br />
and Hutchinson Builders constructed<br />
the base after winning a contract worth<br />
about A$25 million. The base, comprising<br />
a 2500 square metre warehouse,<br />
60,000 square metre lay-down area,<br />
offices and a rail offloading siding,<br />
The inaugural TradeStart students with trainer Brett Lunney (far left) at Hutchinson’s Toowoomba Modular Facility<br />
placement at the end of the course. It is<br />
anticipated that a number of graduates<br />
will end up on the building site of the<br />
new <strong>QGC</strong> office in Chinchilla, for which<br />
Hutchinson Builders was recently awarded<br />
the construction contract.<br />
<strong>QGC</strong> is also seeking to optimise the work<br />
prospects for students in the program by<br />
will be operated by Toll Energy Logistics.<br />
The first rail deliveries of pipe, cables and<br />
other key materials are expected to arrive<br />
this month, eliminating an estimated 1315<br />
truck movements over the next year.<br />
Craig Reeves, <strong>QGC</strong> Deputy <strong>Project</strong> Director<br />
(Enabling) said: “The base was completed<br />
on schedule, within budget and without<br />
a single recordable incident which is a<br />
significant achievement.”<br />
<strong>Project</strong> Manager for Ostwald Brothers<br />
Keith Harris said: “This is a project that can<br />
be truly regarded as a ‘one team’ effort.”<br />
<strong>Project</strong> Manager for Hutchinson Builders<br />
Bob Tedford also praised the close working<br />
relationship that developed between the<br />
companies during construction.<br />
Indigenous career paths<br />
supporting selected students to obtain<br />
their driving licence, including helping to<br />
fund professional lessons.<br />
The lack of a driving licence can be a major<br />
inhibitor to sustainable employment<br />
and through its L’s2P’s program this is<br />
something that <strong>QGC</strong> is actively seeking<br />
to address.<br />
Page 12
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