Pottery In Australia Vol 15 No 1 Autumn 1976
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COVER: Lollis by Hiroe Swen, Pastoral Gallery, 1975, 26 cm x 19 cm.<br />
Ligbt turquoise, 1285· C., electric kiln.<br />
EDITORIAL COMMIITEE<br />
Editor Margot Staples<br />
President Beryl Barton<br />
Adele Salmon Janet Mansfield<br />
Shirley Moule Derek Smith<br />
Margaret Tuckson<br />
Business Manager Barbara Austin<br />
State Correspondents<br />
Connie Drldan (Vic)<br />
Jean Robins (WA)<br />
Ron Rowe (SA)<br />
Margaret McNaught (Old)<br />
Penny Smith (Tas)<br />
PI.ue .ddr.,s all corr .. "ondence to<br />
The Editor 0' "<strong>Pottery</strong> <strong>In</strong> Australle"<br />
48 Burton Street, OerllnghufSt, N.S.W. 2010<br />
re/ephone: 31-3<strong>15</strong>1<br />
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POTTERY<br />
I N AUSTRALIA<br />
PUBLISHED BY THE POTTERS' SOCIETY OF AUSTRALIA<br />
VOL. <strong>15</strong> <strong>No</strong>. 1 <strong>1976</strong><br />
Two Dollars<br />
CONTENTS<br />
Editor visits Ch ina p. 2<br />
An <strong>Australia</strong>n Potter looks at New Ch ina's<br />
Ceramics Ivan McMeekin p. 3<br />
The Potteries of Shihwan Dennis O'Hoy p. 7<br />
Wares of Yching Margot Staples p. <strong>15</strong><br />
Bryan Newman in <strong>Australia</strong> Janet Mansfield p. 18<br />
Thoroughly Modern Milling (Part One)<br />
Stephen Harrison p. 23<br />
A Day in Izcuchaca May Davis p. 30<br />
The Use of the Computer for Ceramic Glaze<br />
Calculation H. J. McWhinnie p. 31<br />
Recent Work p. 35<br />
" Qu inja" Trevor Woods p. 43<br />
Hydraulically Operated Potters' Wheel<br />
Janet Barriskill p. 47<br />
West <strong>Australia</strong>n Clay Body Test Michael Kusnik p. 51<br />
<strong>In</strong>sulation, Refractories and Kiln Design<br />
Maxwell J. Murray p. 52<br />
Half a Year Onwards-A Brief Review of<br />
the Potters' Society of <strong>Australia</strong> . p. 66<br />
Book Reviews p. 67<br />
Exhibition Reviews p. 68<br />
Exhibitions and Competitions p. 73<br />
News p. 75
EDITOR VISITS CHINA<br />
<strong>In</strong> September 1975 ten <strong>Australia</strong>n potters visited China as the guests of the<br />
Ministry of Light <strong>In</strong>dustry. We spent a month touring the pottery and porcelain<br />
centres and were able as well to see ivory carving, silk weaving and embroidery,<br />
inlay and fan-making. We visited museums and took part in a number of seminars<br />
with Chinese craftsmen and technicians.<br />
One of the tasks of the museums, as the Chinese see it, is to illustrate how<br />
the past may serve the present. <strong>In</strong> the great porcelain centre of Chingdechen the<br />
museum is deliberately used as a place of inspiration for local designers. The<br />
Shanghai museum which was established in 1952 displays archeological finds.<br />
Since the Cultural Revolution in the late sixties, archeological studies have been<br />
vIgorously pursued.<br />
<strong>In</strong> the early fifties, the small craft workshops became collectives, and many<br />
new factories were established. Conditions for craftsmen in the new workplaces<br />
became healthier and more comfortable. <strong>In</strong> the factories we visited the excellent<br />
lighting and pleasant surroundings impressed us all. Continuing efforts are being<br />
made to eliminate hand work by resort to machines. Perhaps many traditional<br />
techniques will be lost because of this. However, 1 believe that there is a policy<br />
of preserving knowledge of traditional techniques so that the past will continue to<br />
serve in the development of new products.<br />
The information contained in the three articles in this issue on the potteries<br />
of China sets out information which warrants the attention of our readers.<br />
2
AN AUSTRALIAN POnER LOOKS AT<br />
NEW CHINA'S CERAMICS<br />
Ivan McMeekin<br />
<strong>In</strong> the twenty-six years that have elapsed since the 1946-1949 Liberation War the<br />
main part of Chinese industry has changed over from the use of traditional Chinese<br />
crafts and technology to the use of what is basically Western industrial technology.<br />
For artist-craftsmen like ourselves there were many aspects of the traditional<br />
crafts and technology of great value and interest, not only practical aspects but<br />
philosophical and aesthetic ones as well. With our great admiration of Sung<br />
achievements in mind, in a vague and illogical way we expected to find Sung<br />
techniques still extant, when probably they disappeared many centuries ago, and<br />
it seemed were nowhere to be seen in today's modern factories.<br />
At lirst this was a bitter disappointment, but gradually it became evident<br />
that some of the artistically important aspects of the traditional techniques were<br />
still there, but in a modern form that made them difficult to see. Simplicity and<br />
directness of technique can still be seen in many places. They can be seen in the<br />
selection, processing and blending of raw materials: there are still usually only<br />
two materials used in porcelain bodies, porcelain stone and kaolin. The processing<br />
and blending was done with an almost nonchalant simplicity that was staggering.<br />
They can also be seen in glaze application which is still done, using beautifully<br />
thought out methods of application to raw ware. Other important aspects were the<br />
willing commitment to a high skill level, and generally the extent of personal<br />
commitment to the work. Also that people were able to enjoy doing their work<br />
well without harassment and the greedy emphasis on speed and production that<br />
often mars the atmosphere of our own factories.<br />
The two forming methods almost universally used were the same as those<br />
used in our own industry : slip-casting and jolJeying - and in the refractories<br />
industry, pressing. Only at Yching in the tea-pot factory and large jar factory have<br />
hand forming methods survived virtually unchanged.<br />
<strong>In</strong> firing the change was not pronounced. The old climbing or bank kilns<br />
(called by the Chinese potters "dragon kilns" ) are often still there, but are disused.<br />
Their place has been taken by Western-style tunnel kilns, adapted to local conditions.<br />
One of the most astonishing sights we saw was a hand-fired coal-burning<br />
tunnel kiln for porcelain! . . . something far beyond our industrial capacity for skill,<br />
application, and reliability. The majority of tunnel kilns seen, however, were oilfired<br />
by pressurised burners, much in the same way as our own are. Reasons given<br />
for the change to tunnels were quite conclusive. <strong>In</strong> the first place the tunnel is a<br />
very much more efficient unit; secondly the firing of the "dragon kiln" was<br />
strenuous and exacting, and an adminsitration seeking to improve the working<br />
conditions of the people would naturally look for a more acceptable way of firing.<br />
Thirdly-an irrefutable argument-the supply of wood-fuel became exhausted, the<br />
last kilns to go out of service being those near canals which enabled them to get<br />
fuel from farther afield.<br />
However, I feel we should not presume that the same ugly shortcomings of<br />
our own industry will not automatically appear, because Chinese potters have<br />
adopted some of our techniques. Our own industry has been bugged by our inability<br />
to understand the activity as an ART, and by our industrial commercial values<br />
which are inimical to art in any case. We should remember that this particular art<br />
3
is theirs, and was introduced into the West only a few centuries ago. Their long<br />
experience and greater understanding of it will, I feel, lead them along a different<br />
path, and the introduction of Western technology should be seen as a stage in the<br />
revitalisation of their industry, that they and we agree had sunk to a low ebb prior<br />
to 1949. They are adapting the industry-or the art if you wish-to the new aims<br />
of an idealistic socialist structure, the aims of a people determined to take their<br />
rightful place in the human community.<br />
The Museum Collections<br />
The collections we saw had been formed since 1949, and comprised mainly<br />
excavated pieces. To the student of Chinese ceramics these collections were of the<br />
greatest interest as the often irrefutable provenance of a piece (provenance in this<br />
application meaning what it is, where, and when it was made), formed on archeological<br />
grounds, enables us to revise our ideas about the things we already know<br />
of, and, rather more interesting, a number of wares new to us in the West, or at<br />
most only slightly known, have been excavated and studied.<br />
Following in more or less chronological order are some of the discoveries<br />
that were new to me:<br />
1. There was a greater variety of wares produced in Neolithic or pre-historic<br />
times than 1 had envisaged, and, of course, the Neolithic culture co-existed with<br />
the early dynasties such as Shang. One of the most interesting early wares, almost<br />
unknown in the West, is the Blackware made in Shantung province and elsewhere<br />
in the coastal region. The collections in Shanghai, Nanking, and Peking contained<br />
examples of this ware. It is a beautifully made, burnished, black earthenware. The<br />
largest number of Neolithic wares are in the Peking Palace collection.<br />
2. There were then no major surprises until the end of the Han dynasty, that is<br />
the commencement of the period known to Western scholars as the Six Dynasties,<br />
and which is often thought of as the Chinese equivalent of our Dark Ages, a period<br />
of some four hundred years (A.D. 221 to A.D. 588) between the end of Han and<br />
(disregarding the short Sui Dynasty) the commencement of Tang. It was a<br />
confused period of unrest, but also of stimulation, change and achievement in art.<br />
It was during this period that the ware we call celadon emerged and developed.<br />
Celadons had been made in Han times, but it was only during the Six Dynasties<br />
that the ware started to disclose its unique character.<br />
These early celadons have been known in the West as Yueh celadons, Yueh<br />
being a kingdom at that time occupying what is now, in broad terms, the province<br />
of Chekiang. However, these new Chinese collections and studies make it cle
I<br />
Neolithic: black earthenware stem-cup.<br />
Ming: blue and white porcelain bowl<br />
te-chen, and 1 was astonished at the number of well-known Southern Sung wares<br />
that were made in that centre. The best of the Yingch'ing or Ch'ingpai wares it<br />
seems all came from Ching-te-chen (there were of course other centres making<br />
this ware), also several similar wares that have puzzled collectors for some time,<br />
like the ivory coloured ware in the Ting style. Chinese scholars believe that the<br />
potters who fled south at the collapse of <strong>No</strong>rthern Sung were responsible for the<br />
sudden development of Ching-te-chen as a major centre in Southern Sung times.<br />
This makes the phenomenal development of porcelain there during Ming times<br />
much easier to understand.<br />
4. An interesting little fact emerged in relation to the so-called "green Chun" ware.<br />
I had often wondered whether these pots were the result of some chance variation<br />
in firing conditions or glaze ingredients in the production of the usual blue Chun.<br />
But 1 found that this was not the case, that they were made at a place called<br />
Lin J u, some fifty miles to the west-south-west of Chun Chou. Another interesting<br />
little fact emerged in relation to Chun wares and that is that the name is pronounced<br />
like a combination of June and doin' (short for doing) , i.e., Jooen.<br />
5. It seems also that we need to revise our ideas about the <strong>No</strong>rthern celadons.<br />
A number of pieces which 1 would have described without hesitation as <strong>No</strong>rthern<br />
celadons were attributed to the Lung Ch'uan centre in Chekiang province.<br />
6. Of great interest but not necessarily a surprise were the Yuan Dynasty<br />
porcelains decorated in underglaze blue.<br />
7. Another interesting fact to emerge in relation to Ming blue and white was that<br />
many of the wares which we describe as "export wares" were also distributed on<br />
the Chinese home market. Sherds picked up in Soochow, and several pieces in the<br />
5
collections indicated this. It seems we should make a study of fMing blue and<br />
white made for the general Chinese populace of that dynasty. I feel that these<br />
would prove to be very beautiful wares, and in many ways preferable to the<br />
rather straight-laced, over-decorated Imperial wares.<br />
Comments<br />
It may be wondered why there are no examples mentioned of work by<br />
individual artist-potters making either utensils or sculptural pieces other than<br />
representational figures. The reason is simple: we saw none, and the impression I<br />
formed is that they do not exist in China.<br />
It is my own view that the individual artist-potter is a phenomenon appearing<br />
at a particular stage of industrial, economic, or cultural development. <strong>In</strong> our own<br />
case he appears towards the end of the nineteenth century after some one hundred<br />
and fifty years of ceramic industrialisation, quite largely, it seems, as a result of<br />
deep dissatisfaction with industrial pots and industrial/commercial values and<br />
concepts in general. The Chinese and Japanese ideas which Leach brought back<br />
to England in 1920 were grafted onto this already existing movement and have<br />
influenced it profoundly. But to expect to find potters similar to our own artistpotters<br />
in a culture as different from our own as China is, and at such a different<br />
stage of its history, is at best, parochial.<br />
For over a thousand years the making of pots in China has been seen as a<br />
major art form. It still is. Chinese potters are eclectic. There have been many<br />
examples in the past of their welcoming, enjoying, and digesting foreign influences<br />
to produce a new valid and lovely idiom of their own as a result. It is my view<br />
that they are today at the start of another such cycle.<br />
To have been able to see it at first hand was an indelible experience which,<br />
hopefully, may initiate such a cycle in ourselves.<br />
Ivan McMeekin led the delegation of ten <strong>Australia</strong>n potters who visited China as<br />
guests of the Ministry oj Light <strong>In</strong>dustry in that country in September 1975. Cj.<br />
Editorial this issue.<br />
HOW TO DETECT GAS LEAKS. David Medlin, whose article "Low Cost Stoneware Kiln"<br />
appeared in <strong>Vol</strong>. 14, <strong>No</strong>.2, has sent this correction to the procedure for checking gas leaks.<br />
DO NOT USE A LIGHTED TAPER, this could be dangerous.<br />
"Propane gas is not toxic and is odourless, but . an . odorant has been added to give<br />
it a distinctive smell similar to onions. If the dIst<strong>In</strong>ctIve odour has been detected an<br />
immediate cbeck sbould be made for leaks. Brush a mixture of two parts household<br />
detergent to one part water on the suspected leak; if it bubbles, immediately turn off the<br />
Propane gas cylinder valve and tighten or repair tbe equipment.<br />
If Propane gas is leaking do not strike matches or operate any electrical appliances in<br />
the vicinity. Remove all sources of ignition and open all doors and windows. Do not attempt<br />
to relight Propane gas until all traces of odour have disappeared. Turn on again and check<br />
the suspected leak witb detergent and water.<br />
Remember Propane gas is heavier than air and will remain in open containers, cellars<br />
and confined spaces for a considerable time."<br />
6
THE POTTERIES OF SHIHWAN<br />
Dennis 0 ' oy<br />
Senior Lecturer-Ceramics, Bendigo <strong>In</strong>stitute of Technology.<br />
After some weeks in the People's Republic of China and having visited Peking<br />
and several other important centres, we travelled south to Kwangchou which was<br />
to serve as our base for visiting the local potteries and particularly those of<br />
Shihwan. Whilst at Kwangchou we also hoped to discover the tiny village from<br />
which my father and his grandfather before him, had set out for <strong>Australia</strong> last<br />
century.<br />
Better known in the western world as Canton, Kwangchou is the largest city<br />
in Kwangtung Province. It is quite heavily industrialised but thanks to its subtropical<br />
climate is plentifully endowed with parks and street-trees. By now we<br />
had become used to the crowds of people and, as in all Chinese cities, to the sea<br />
of bicycles with bells challenging the blaring horns of vehicular traffic.<br />
High on a hill well away from the noise of the city stands the impressive red<br />
Five Storey Pagoda, built in the Ming Period (1368-1644) and now a museum of<br />
Chinese ceramics. It has an excellent collection. The lower floors are used to<br />
display wares produced at the nearby pottery centre of Shih wan and the higher<br />
levels, historical wares. The Shihwan ceramic collection was obviously extensive.<br />
Outside of China the Camoes Museum in Macau houses a smaller collection of<br />
Shihwan ceramics.<br />
There are numerous small potteries around Kwangchou, particularly in or<br />
near the many villages. On a trip to Ts'ung hua, a hot spring resort some 80 km<br />
north of Kwangchou, we passed scores of kilns along the roadside. The kilns<br />
varied considerably with beehive kilns having corbelled arches, vertical doublechambered<br />
kilns and small intermittent tunnel-kilns. However, most of these kilns<br />
were used to produce bricks for local requirements and building projects. At the<br />
hot springs the distinctive lamp posts and balustrades with designs of dragons,<br />
phoenixes and plants were all ceramic. There were also ceramic rubbish receptacles<br />
glazed white, blue and green lining all the streets. All of these were Shihwan<br />
ceramic wares, and could be found even at distant Kweilin.<br />
Shlhwan<br />
Shihwan (Shekwan) is located south-west of Kwangchou on a bank of a<br />
tributary of the Sui Kiang (West River). To get there from Kwangchou one must<br />
first travel some 30 km to Fa-shan, a city of 240,000 inhabitants and then 9 km<br />
to Shihwan. On approaching Shihwan it was obvious we were near a pottery town<br />
as the extensively cultivated fields gave way to scarred low rolling hills which had<br />
been dug for centuries for ceramic materials. Rising along the crests of other hills<br />
were the long climbing kilns dominated only by the towering smoking chimneys<br />
of the potteries. The long kilns which are really tunnels, are built on slopes at an<br />
angle approaching twenty degrees, varying from the foot of the hill to the top.<br />
The kilns are covered by tiled roofs which rise in step-like sections up the slope.<br />
The fences and walls around many houses and garden plots are made from<br />
structured piles of brown jars, pots and kiln saggars-all "wasters" from the kilns.<br />
The history of Shih wan pottery can be traced as far back to the Southern<br />
Sung Dynasty 1127-1279. The current pottery and porcelain products are<br />
extensive - ranging from articles for daily use, building materials, decorative<br />
objects using glazes, figures and animal modelling.<br />
7
Shihwan has long been noted for figure modelling, as seen in the lively,<br />
colourfully-glazed didactic temple decorations of the past. At the neighbouring city<br />
of Fo-shan, the Fo-shan Ancestral Temple is richly decorated w'th these figures.<br />
Similar examples can be seen in the temples of Hong Kong and Macau, and even<br />
at the Joss House at Breakfast Creek, Brisbane, which was built entirely with<br />
materials brought to <strong>Australia</strong> by the early immigrant Chinese pioneers.<br />
Shihwan has a population of 23,000 people, of which 8,000 are pottery<br />
workers. There are 14 pottery and porcelain factories divided into the following<br />
categories:-<br />
I. <strong>In</strong>dustrial pottery and porcelain.<br />
2. Architectural pottery and porcelain.<br />
3. Domestic, daily use pottery and porcelain.<br />
4. Art pottery and porcelain.<br />
Shihwan Art <strong>Pottery</strong> and Porcelain Factory<br />
When we arrived at our first pottery, the Shihwan Art <strong>Pottery</strong> and Porcelain<br />
Factory, we were welcomed by Comrade Chan, representing the Revolutionary<br />
Committee and the Workers. Comrade Chan explained that this was the only<br />
"Art" pottery in Shihwan, and was established by 30 families in 1952 as a cooperative<br />
with 100 workers. Prior to forming the co-operative, the families had<br />
worked on an individual basis. <strong>In</strong> 1958 the co-operative was re-organized as the<br />
Shihwan Art <strong>Pottery</strong> and Porcelain Factory, now employing 530 workers. The<br />
art pottery produces basically four types of articles:-<br />
I. Figures, contemporary motifs of soldiers and peasants, and traditional themes.<br />
2. Animals, also along traditional lines.<br />
3. Decorative glazes wares.<br />
4. Small bonsai wares.<br />
During the tour of the pottery we were particularly interested in the manufacturing<br />
stages of the figures. I n the design studio the craftsmen were modelling<br />
fine clay figures of lions, bears, roosters, figures on oxen and armed revolutionaries.<br />
After the clay models had been made, pl aster moulds, often comprising several<br />
complicated sections and pieces, were cast. The figures were then slip cast and<br />
later, upon removal from the moulds, the various parts were joined and fettled.<br />
After drying, underglaze colours and stains were painted onto the figures and the<br />
glazes applied together with additional colours where required.<br />
Away from the modelling and casting rooms, in another building taking<br />
advantage of a hill, was the wood fired dragon (lung) kiln. We entered the<br />
building through a circular doorway above a flight of steps, before coming to<br />
the long tunnel kiln stretching beyond us. The kiln was (internal) 50 metres<br />
long, 1.7 metres high and 1.6 metres wide. The pieces to be fired (in saggars) are<br />
stacked into the kiln through loading openings in the sides. The roof of the kiln<br />
had many strategically-placed small openings through which splinters of wood<br />
could be fired so the temperature could progress up the inside of the kiln at<br />
1360°C. Through years of firing the inside had developed a rich lining of ash<br />
glaze. Once in 1938 there were thirty hill kilns in Shihwan. Many of these have<br />
now disappeared to be replaced by more modern continuous oil-fired kilns, as<br />
China has developed her own oil fields.<br />
Above this dragon-kiln at the top of the hill along a flat site, was an oilfired<br />
continuous kiln measuring 16 metres long, 1.8 metres wide and 1.9 metres<br />
high. The kiln had a total of nine small firing chambers, and the glazed figures<br />
were set on small refractory trays and mechanically pushed along through the<br />
8
)<br />
Chimneys of other kilns<br />
dominate a large<br />
hill-kiln at Shihwan.<br />
A garden fence of<br />
sandy-bodied unglazed<br />
dishes (kiln wasters) .<br />
Shihwan.<br />
Glazed didactic figures<br />
at Shihwan decorate the<br />
Fo-shan Ancestral<br />
Temple.<br />
9
kiln. <strong>In</strong> another building a larger continuous oil-fired kiln was nea ing completion<br />
and would eventually replace the wood-fired one.<br />
More than 60 varieties of glazes are used at this pottery, d vided into high<br />
firing glazes over 1300°C, and low temperature glazes under l300°C: Many have<br />
been influenced by the Sung-
Entrance to the building<br />
housing the dragon (lullg)<br />
kiln. Shihwan AP and PF.<br />
Young boys during<br />
school vacation helping<br />
build a new continuous<br />
oil-fired tunnel-kiln,<br />
Shihwan Porcelain<br />
Factory.<br />
A countryside pottery at<br />
San Pu. The brown<br />
glazed jars have simple<br />
incised lines through the<br />
glaze.<br />
1 1
t<br />
Making the clay figure<br />
model at the Shih wan Art<br />
<strong>Pottery</strong> and Porcelain<br />
Factory.<br />
Applying underglaze colours<br />
to vitreous figures,<br />
Shihwan Art <strong>Pottery</strong> and<br />
Porcelain Factory.<br />
Selecting brown glazed<br />
spouted jars and cooking<br />
dishes, Shihwan.<br />
12
accompanied us through our stay in China as a representative of the China<br />
Travel Service.<br />
Our rout took us again through the countryside of Fo-shan and Shihwan.<br />
Further on I was struck by the similarity of the countryside to that of Victoria or<br />
N.S.W. around the Divide. There were even vast stands of familiar gum trees,<br />
the only difference being the terraced slopes and rice paddies.<br />
We had to cross several large rivers by ferry and whilst waiting for the boat<br />
at San Pu, the opportunity arose for a quick look at another village pottery. It<br />
was by the river, where all the materials and wares could be transported. Stacked<br />
around the yard were the characteristic unglazed sandy grey clay wares and<br />
common brown glazed jars and pots. Similar looking wares, together with the<br />
green glazed types mentioned earlier, although much older, can be found throughout<br />
<strong>Australia</strong> where there were Chinese settlements last century. These wares are<br />
much sought after by collectors and very high prices are paid for them. The vivid<br />
green glaze on these tiles, garden ware, ginger jars and pots are derived from the<br />
addition of metallic copper in the form of filings. The brown glaze consists of<br />
fine river-mud, rice-straw ash and some lime.<br />
We arrived at the district capital of Toi-shan from which many Chinese had<br />
left long ago for Victoria and in particular for the Bendigo gold fields. We passed<br />
yet another pottery in the town with brown glazed ovoid shaped jars stacked<br />
high. Leaving Toi-shan we eventually found my father's old village surrounded<br />
by fields and dominated by a high brick tower, typical of the fortifications used<br />
to ward off bandits or to protect the villagers during periods of strife. Passing the<br />
tower we walked along a narrow lane-way. The neat grey brick tiled houses were<br />
built close together and without much difficulty we came to the house where my<br />
father and grandfather had once lived. Grandfather had emigrated to the Bendigo<br />
Diggings during the great rushes of the 1850's, and my father left the village late<br />
last century to join him. It did not take long for the villagers to discover our<br />
arrival, and they flocked to the house to see and warmly welcome us.<br />
Two days later the train left Kwangchou Station and carried us back to the<br />
Hong Kong border. The next day a party of <strong>Australia</strong>n potters began their tour<br />
of the Chinese potteries.<br />
Errata: See <strong>Vol</strong>. 14, <strong>No</strong>. I, Page 53. Victorian Clay Body Test <strong>No</strong>. 75/ 3. Total<br />
shrinkage to 2% abs. should be 13.9% not 8.0%.<br />
Page 55, Test <strong>No</strong>. 75/ 5. Total shrinkage should be 12.8% not 1.28%.<br />
PUG GOON & BENDIGO CLAYS<br />
The Potters' Gallery, 48 Burton Street, Darlinghurst NSW 2010, tel. 31 .3<strong>15</strong>1 ,<br />
now sells BendIgo ovenware clay.<br />
13
Disused<br />
"dragon" kilo.<br />
Red Star<br />
<strong>Pottery</strong>.<br />
Leather-hard<br />
pots waiting<br />
for glaze.<br />
Cooking pots<br />
Star <strong>Pottery</strong>.<br />
drying, Red<br />
14
WARES OF YCHING<br />
Margot Staples<br />
Photographs by Kevin Crick and Doug Alexander.<br />
Among the most appealing pots produced in China today are the wares of<br />
Yching County. There in the town of Ting Shan potters have been engaged at<br />
their craft for over 2,000 years.<br />
The outstanding pottery of the area is the red, unglazed vitrified ware known<br />
in China as Tse-sa (or purple sand ware) . Modern methods of body production<br />
and firing are used for the red vitrified ware, although the shapes are formed by<br />
traditional hand methods, including press moulding. The clay, a tough material<br />
of medium plasticity and extreme fineness comes from a deposit of shale said to<br />
be found nowhere else. After digging, the clay is weathered for three months or<br />
more and is prepared by a vacuum grinding machine and then vacuum pug-mill,<br />
which is an improvement on the pan mill used previously. The finished pieces<br />
are fired in saggars for ease in kiln packing and protection from soot. They are<br />
passed through a tunnel kiln 44 metres in length with a firing time of 36 hours.<br />
The temperature reaches 1300°C and the atmosphere is oxidising.<br />
The pace of the work is constant but unhurried. The craftsmen sit comfortably<br />
in well-lit work rooms and take great pride in their skills. This is one of<br />
the few places where the potters still mark their ware with their own stamps.<br />
Tea-pots and other useful pieces for the table are produced, as well as flowerpots,<br />
writing-sets (ink-slabs, brush-holders and water pots) , and decorative<br />
pieces. Large flat dishes are made by slabs, the base slab being pressed into a<br />
mould. Round pots such as tea-pots are first formed as cylinders made by the<br />
slab method. The cylinder is beaten into a spherical shape and placed into a<br />
mould. The final shape is produced by inserting the fingers inside and pressing<br />
the clay against the form. The finished pieces are burnished with tbin sections of<br />
buffalo born. They may be decorated by slip applied with a long tapering stick<br />
or inlaid with a clay of another colour. When the pieces are white-hard they may<br />
be carved with a diagonally cut metal tool sharpened on both sides. The ware is<br />
often brushed with water to enable a sweeping cut to be made with the tool held<br />
upright, as a brush.<br />
The Red Star <strong>Pottery</strong> nearby produces lovely cooking pots and huge slabbuilt<br />
pots for water storage, lotus growing or gold-fish raising. The latter pots<br />
are produced by team work. Slabs are beaten out and cut to the required width<br />
with a stick into which tbree sharpened blades are set at right angles. Bases are<br />
cut and placed on low wooden supports. Two workers are needed to lift the large<br />
slabs. The first is joined to the base in the usual way and its top is tapered so<br />
as to receive the succeeding slab which is slotted to fit over it. With teamwork<br />
a number of pots in different stages can be worked on at once. Tbe potters hold<br />
a wooden form inside and paddle the outside as they move around the pots, to<br />
produce shapes of such regularity as to appear to have been thrown.<br />
<strong>In</strong> this pottery as elsewhere in China attempts are made to mecbanise production<br />
and here a huge jigger is used to produce basic shapes which are<br />
finished off by hand.<br />
Many of the large pots are decorated with a dragon motif applied in clays<br />
of various colours. The pots are set outside to stiffen and when leather hard<br />
are glazed, using a long spouted container like a watering-can. The inside is<br />
<strong>15</strong>
Lining up handle and<br />
spout. The wooden tool is<br />
curved to fit tbe diameter of<br />
the flange exactly.<br />
Engraving a leather-bard<br />
flower-pot.<br />
Finisbing off a pressmoulded<br />
tea-pot.<br />
Decorating a press-moulded<br />
tea-pot.<br />
16
poured with the required amount of glaze and a pad on a long stick used to<br />
swish it over y missed spots. The outside is then glazed, the potter moving<br />
around the form as he pours because of the size of the pots.<br />
<strong>In</strong> the grounds of the Red Star <strong>Pottery</strong> the old dragon (lung) kiln still<br />
stands. Long hours of hard work were needed to fire it. Here as in many other<br />
pottery factories in China tunnel kilns are superseding these old "monsters". To<br />
the <strong>Australia</strong>n potters viewing the town from the top of the dragon kiln, it was a<br />
stirring thought, indeed, that the sherds at our feet were hundreds of years old.<br />
Slab-built pots are shaped<br />
by paddle and anvil, Red<br />
Star <strong>Pottery</strong>.<br />
Glazing leather-hard POts<br />
with an ash/ clay glaze.<br />
<strong>No</strong>te implement for catching<br />
eXcess.<br />
17
BRYAN NEWMAN IN AUSTRALIA<br />
Janet Mansfield<br />
English potter, Bryan Newman was brought to <strong>Australia</strong> by the Craft Board of<br />
the <strong>Australia</strong> Council. According to many potters here, he has been one of the<br />
most successful of the visiting craftsmen that the Board has sponsored. With<br />
workshops given in all States, potters have had every opportunity to learn<br />
practical technology and some aesthetic assessment of the ceramic art. That Bryan<br />
is an experienced teacher was obvious by the fact that he sustained his enthusiasm<br />
and good will during what must have been an exhausting programme continually<br />
working and travelling.<br />
It is obvious too that Bryan is committed to clay. He says there are jobs in<br />
the pottery to correspond to all one's moods and the facets of one's personality.<br />
Even balancing the books suits a part of his nature although Bryan admits to<br />
being the only potter he knows who can find enjoyment in book-keeping.<br />
Bryan Newman delights in paradox, he likes to keep a flexible attitude to<br />
life and enjoys nearly everything. He finds the silly and ludicrous just as meaningful<br />
as the perfect and sublime maintaining that life is as it should be, just<br />
a little bit crazy with a balance between chaos and order. What he says today,<br />
he may contradict tomorrow, happily changing his ideas and emphasis regularly.<br />
Bryan's work schedule in his own studio allows for plenty of variety. He<br />
will spend three to four months on sculptural work, using slabs and combinations<br />
of slabs and thrown forms, turning in relief to repetition throwing, making one<br />
activity an antidote to the other. He feels the shapes he makes metamorphose,<br />
subtly changing as the working time progresses. He is not pedantic about the<br />
functional aspects of his domestic ware but likes to believe that most of it does<br />
work mechanically. It is more important that a shape pleases him and if it<br />
should have a small defect, well he says, it's like accepting defects in one's<br />
friends.<br />
At home, a farm house in Somerset, Bryan works with his wife Julie who<br />
is also a professional potter and who mainly makes domestic ware. For six<br />
months of the year he employs an assistant. His pace of work is very fast using<br />
very few tools believing that they are only an extension of his body which is<br />
more responsive anyway. His record output was 607 saucers in one day and that<br />
included preparing and weighing out all the clay.<br />
Bryan uses two clay bodies. For small pieces he mixes 25% fire clay with<br />
75 % ball clay. For larger work he adds sagger clay to this mix in the proportion<br />
of one part sagger clay to two parts of the other mix. His clays are blended in a<br />
dough mixer and then stored for six weeks to mature before use. Besides being<br />
fast and efficient in his work, Bryan is also neat. He always covers ware boards<br />
with newspaper which keeps them clean and dry. His schedule of work usually<br />
involves three weeks of making and then one and a half weeks glazing to firing.<br />
Bryan normally bisque fires.<br />
'<br />
He has two kilns, one of 18 cubic feet, do ndraught, which has a David<br />
Etchel! oil burner mounted at the top. The larger kiln, not so old nor yet quite as<br />
reliable has a capacity of 55 cubic feet and is fired with two swirlamiser burners<br />
in conjunction with a I" compressor. Bryan likes to combine dry glazes with<br />
shiny areas of glaze on the one piece. For the dry glazes he uses unwashed ash<br />
with China clay. When using pigments, an amount of china clay is added to<br />
18
I<br />
BRYAN NEWMAN in the<br />
garden of Vic Greenaway's<br />
pottery.<br />
modify the colour. The glaze recipes that Bryan uses were given to all participants<br />
of his workshops.<br />
For his <strong>Australia</strong>n workshops Bryan took his students through a progressive<br />
series of throwing from bottles with stoppers and storage jars with lids to teapots,<br />
teapots as we know them and teapots only limited by one's imagination. He<br />
found that the students did not have the same technical achievement with their<br />
stoppers and spouts as they could command with the rest of their shapes. <strong>In</strong><br />
throwing, he says, potters should experiment extending their materials, making<br />
them so thin that the pot collapses totally. If the collapse is only in one part, then<br />
that is its weak point. Experimenting with really thick handles (even thick to<br />
the point of ridiculousness) as a reaction against the commercially thin handles<br />
that we have been brought up to admire, will provide us with a balance. This<br />
experiment we can apply to other combined or applied pieces such as stoppers<br />
and knobs or lugs. Varying the widths, shapes and levels of rims to alter the<br />
character of the pot, may possibly alter the potter in the trying. The rim, he<br />
says, gives the feeling of weight and section to a pot.<br />
Bryan claims having an intimate relationship with teapots. For good<br />
pouring, the holes between the pot and the spout should be large enough and<br />
numerous enough to enable the spout to be completely filled While pouring, the<br />
spout should be tapered and have a sharp end. His use of the tapered piercer, a<br />
tool for making holes from Podmores caused a run on a Sydney potters' supplier,<br />
19
the only source in <strong>Australia</strong>. Bryan constructed many different teapots during<br />
the workshop including the upside down or Christmas Pudding version, one<br />
cylindrical one with severely turned lines, a barrel, a bottle angled at 60° and a<br />
bowl and disc teapot. Some of these combined several different thrown sections<br />
and Bryan has previously made them by combining twelve or more pieces. Some<br />
bandIes were puJled, Bryan dips the clay length into the water instead of his<br />
band and so has no dribbles of water running to his elbows; some handles were<br />
thrown discs, turned and then cut to the desired length.<br />
Thrown plates, bowls and bottles were demonstrated during the workshop<br />
and Bryan used string to tie freshly thrown bowls and bottles to form lobed<br />
divisions in each piece. Bryan altered the tension of the string to create sharp or<br />
slow curves and also suggested using string soaked in slip or pigment for<br />
heightening the lobed effect.<br />
Bryan doesn't draw his work first, rather lets it all happen in the clay. With<br />
a visual idea in mind he uses ceramic techniques to make a statement. Such a<br />
statement is then the start. Tbis particularly applies to his slab pieces when the<br />
form of a stickle back fish, an Edwardian high rise building or a boat shape<br />
intrigues him enough to explore the form in clay. <strong>In</strong>spiration comes from life in<br />
Bryan's case, from his past, from bow he sees the future and how these influence<br />
his life at tbe present. He does go to museums but spends more time looking at<br />
the paintings and sculptures than the pots. He often goes to the Horniman<br />
Museum in South London to see their good collection of masks and musical<br />
instruments. Bryan usually works on several slab pieces at one time enabling him<br />
to "home in" on an idea. Often his first statement he feels is a little stilted. He<br />
relies on the last piece of clay applied to each work to unify and balance the<br />
whole.<br />
Slabs are cut from a large block of clay with the use of a wire and sticks.<br />
The sticks are notched at intervals of i-inch, i-inch and i -inch on different sides<br />
to give different thicknesses of slabs. The slabs are then set aside until they are<br />
very firm and will give crisp edges when cut with a scraper. Slabs are joined by<br />
scratching and then wetting the areas to be joined and pressed very firmly<br />
together. Small slab pieces which are applied to the basic form are often pierced<br />
through and then cut diagonally with the scraper to give a fin-like form , strong<br />
at the attachment and very fine at the edge. These forms become even more<br />
dramatic when glazed as the thin areas absorb much less glaze and the whole<br />
effect is heightened.<br />
Although some of Bryan's slab works are in the form of industrial towers,<br />
harbour and river scenes, landscapes and transport systems, he says he is not<br />
making a social comment on man's use of his environment. He feels that many<br />
craftsmen while decrying the polluting effects of industry are only too willing to<br />
enjoy its fruits.<br />
<strong>In</strong>tending to be a painter, Bryan commenced art studies at Camberwell<br />
School of Art when he was sixteen. After some time there he started to become<br />
more interested in pottery and this interest became a total involvement. He still<br />
sometimes paints for his own pleasure, landscapes mostly in a traditional style.<br />
Although he feels that learning ceramics at art school probably took him longer<br />
to become proficient at the wheel he was able to learn the techniques and<br />
philosophies of various teachers. It can happen that potters who learn as apprentices<br />
become mere satellites of the master potter and often find this hard to<br />
overcome.<br />
From conducting workshops in all States and also, working at Victor<br />
Greenaway's studio, preparing an exhibition held at the Craft Centre, Melbourne,<br />
20
Stoneware tea-pots by Bryan Newman_ Exhibited at the Craft Centre, Melbourne.<br />
Bryan imagines that there will possibly be an <strong>Australia</strong>n influence on his future<br />
work. This may be reflected in some of his slab pieces. As he took the train<br />
across the Nullabor from Adelaide to Perth he was deeply impressed by the<br />
forms and colours of the landscapes. He also has at least three resolutions he<br />
plans to adopt on leaving <strong>Australia</strong>. The first is to strengthen his body (presumably<br />
his clay one), the second is to explore the effects of clay and glaze in the<br />
firing range between I 100°C and 1200°C and the third is to take more holidays.<br />
With such a full and exacting programme behind him now he no doubt will need<br />
the last and I'm sure all the potters who learnt so much from him here will wish<br />
him well and know he will succeed in his first two resolves.<br />
With the layers of the past exerting their influence on us and our hopes and<br />
the uncertainties of the future, now Bryan feels is the time to be an individual.<br />
<strong>No</strong> particular style or fashion has been impressed upon us and we must work at<br />
our own ideas until they are personal and satisfying.<br />
BRY AN NEWMAN GLAZES--All reduced stoneware.<br />
W9-W14 W9 WI4<br />
Cornish Stone 50 50<br />
Dolomite 20 20<br />
China Clay 25 25<br />
Whiting 5 5<br />
Quartz <strong>15</strong> 5<br />
Matt white opaque glaze 1270°C-90°C. Good over slips. Apply medium thick.<br />
21
11 Potash Feldspar 40<br />
Whiting <strong>15</strong><br />
Ball Clay 5<br />
China Clay 10<br />
Quartz 20<br />
Iron Oxide 9<br />
Black breaking to rust 1260°C-80°C. Useful glaze alone or with other glazes on<br />
top, such as 12 or 31. Apply medium thick.<br />
ABC<br />
31 Potash Feldspar 24 24 24<br />
Dolomite 3 3 3<br />
Whiting 5 5 5<br />
Zinc Oxide 1 3 3<br />
China Clay 3 10 1<br />
Quartz 20 <strong>15</strong> 25<br />
A is white, semi-matt and milky; over II gives a blue.<br />
B is white, semi-matt and milky; over 11 gives a grey.<br />
C is white, semi-matt and milky; over 11 gives a white. .<br />
D is white, semi-matt and milky; over II gives a grey. Apply medium thick.<br />
LSL Potash Feldspar 40<br />
Whiting 20<br />
Ball Clay <strong>15</strong><br />
China Clay <strong>15</strong><br />
Quartz 30<br />
Red Iron Oxide 2t<br />
Green semi-matt glaze 1280°C, good with pigment of 1 Iron Oxide 1 China Clay.<br />
Apply medium thick.<br />
12 Potash Feldspar 20<br />
Whiting 40<br />
Colemanite 4 Gerstley Borate-<strong>Australia</strong>n substitute.<br />
China Clay 80<br />
Yellow Ochre 5<br />
Fairly dry glaze coloured yellow buff or brown depending on thickness 1260°C-<br />
80°C. Apply thinly.<br />
TRAD Wood Ash 3<br />
Feldspar 3<br />
China Clay 2<br />
Puff or pale brown 1260°C-80°C. Apply medium thick.<br />
Al Wood Ash 50 Apple or oak.<br />
China Clay 50<br />
1250°C-80°C. Pale, dry yellow, breaking buff. Apply very thinly.<br />
A2 Wood Ash 50<br />
China Clay 50<br />
Cobalt Oxide 2<br />
Terrible by itself, but with 12 over gives a soft blue. 1250°C-80°C. Apply very<br />
thinly.<br />
A3 Wood Ash 50<br />
China Clay 50<br />
Nickel Oxide 2<br />
Dry, pinky brown. 1250°C-80°C. Paler with 12 over it. Apply very thinly.<br />
22<br />
D<br />
24<br />
3<br />
5<br />
3<br />
1<br />
5
THOROUGHLY MODERN MILLING<br />
(Part One)<br />
Stephen Harri son<br />
Stephen Harrison, a Sydney potter, lectures part-time at East Sydney Technical College.<br />
A ball mill, owned by the Potters' Society of <strong>Australia</strong> Is available for use to Members and<br />
Associate Members. Telephone: Sydney 31 3<strong>15</strong>1 .<br />
We've all seen and admired Peter Rushforth's rock glaze tenmokus, and Harry<br />
Davis' fine glazes. The individual qualities of these glazes came from the fact that<br />
they were made from materials that were not pure commercial and iron free<br />
materials, but rather, the opposite -<br />
prospected, collected and processed by the<br />
potter.<br />
The word "processed" here means crushed to 200 mesh, and the most common<br />
way of doing this is by ball milling.<br />
Ball mills come in various shapes and sizes from 8 feet diameter down to 4t"<br />
diameter. They essentially comprise a cylindrical jar rotated on its horizontal axis<br />
containing a grinding media of rods, cylinders or balls. When the jar is rotated at<br />
a certain speed, the grinding media will roll up the side and cascade down over<br />
each other to the bottom causing any fine material caught in between to be<br />
reduced in size.<br />
<strong>In</strong>dustry uses many different types of mills but I will concentrate on those<br />
most suitable for studio potters to grind ceramic materials from approximately<br />
YJ a" down to <strong>15</strong>0-200 mesh size. I have chosen 7'i6" as the maximum particle<br />
size, because, if a larger size material is to be considered then another type of<br />
crusher such as a jaw crusher or a roller crusher will need to be employed to bring<br />
the material down to 1A. 6" or finer. Alternatively a very large ball mill will need<br />
to be used to cope with the larger size rock. Either way this is out of the scope of<br />
the studio potter.<br />
Appropriate material of convenient size may be obtained as dust from under<br />
the crushers of large quarries which produce blue metal for road surfacing or<br />
cement aggregates. Such quarries around Sydney are located at Hornsby (Farley<br />
& Lewers), Prospect (Pioneer Concrete) , Bombo (near Kiama) and Mittagong.<br />
Fig. 1. Large ball mill on "A"<br />
frame.<br />
Fig. 2. Small mill jar on<br />
rubber rollers.<br />
The rock from Mittagong is probably the best known to potters for producing the<br />
tea-dust glaze used by the SlUrt workshops for many years.<br />
So--allowing for a starting size of 16 mesh or finer, a mill size of about<br />
5 gallons capacity is probably best. This would have an inside diameter of about<br />
12" and an internal length of 14" approximately. Larger jars (over 12" diameter)<br />
usually have their own axles and run on plumber blocks, mounted on "A" frames<br />
23
(see Fig. 1). But for small mills, 12" or less, the jar is usually placed on two<br />
rubber coated rollers, one of which is driven, and the other free running (see<br />
Fig. 2). <strong>In</strong> this case the opening for loading and unloading must be at the end or<br />
co-axial with the cylindrical jar.<br />
The traditional type of jar is made of porcelain, and for this size would need<br />
to be about I" thick. When loaded with charge, balls and water, it weighs between<br />
<strong>15</strong>0 and 200 pounds. This is as heavy as can be lifted onto the rollers and why<br />
any larger jars must be permanently mounted.<br />
Grinding<br />
Ball mills perform a few functions -<br />
one of them being that of a grinder.<br />
There are two theories as to when the most efficient grinding occurs. As<br />
stated, the action is one of impact and rubbing caused by the cascading of the<br />
balls. This cascading action is determined by the speed of the mill. If the mill is<br />
stationary the balls and charge will lie in the bottom of the jar (see Fig. 3) and<br />
as the speed is increased, the balls will begin to ride up the side of the jar (see<br />
Fig. 4) and eventually will ride the circumference, and at this point the mill is<br />
said to have reached its critical speed (Fig. 5) .<br />
This speed will be different for each mill depending on its diameter. Larger<br />
mills have a low critical speed and as the diameter d.ecreases the critical speed<br />
increases (for a mill of 12" diameter, the critical speed is 77 r.p.m.). The critical<br />
speed then, can be defined as "the lowest possible speed necessary to centrifuge<br />
the media next to the mill lining". The critical speed can be calculated by the<br />
following formula.<br />
54.18<br />
Critical speed = ---<br />
y'Rft where R is expressed in feet<br />
It is said that the best speed for grinding is between 64% and 87 % of the<br />
critical speed. This is the range when the balls are cascading over each other. As<br />
the speed is increased towards the upper limit (87% ) the balls tend to ride and<br />
leave the wall of the mill and are projected into the void above the general mass<br />
of the media and come crashing down with considerable force - thus achieving<br />
the greatest impact (Fig. 6 ).<br />
24<br />
Fig. 3. Mill While<br />
stationary or slowly<br />
moving.<br />
Fig. 4. Ball action when<br />
speed j ncreases.<br />
Fig. 5. Ball action at<br />
speeds greater than the<br />
critical speed.<br />
Fig. 6. Ball action at<br />
higher grinding speeds.<br />
Fig. 7. Ball action at<br />
lower grinding speeds.
This type of action is best when grinding or reduci~g particle. size is of<br />
primary importance. It also causes the greatest wear of gnndmg medIa and t~e<br />
lining. At the slower speed, the balls will leave the lining at a much lower pomt<br />
and will then roll down the sloping mass of charge (Fig. 7). <strong>In</strong> this way the whole<br />
mass of balls is in motion, each rolling over and rubbing against its neighbours.<br />
The lower speeds are favoured for larger mills where wear and tear on the grinding<br />
media and lining is kept to a minimum, but the milling time is greatly increased.<br />
A faster speed is generally preferred for small mills, particularly in the case of<br />
studio potters where the mill is only used intermittently and where wear of the<br />
lining and contamination of the product are not such important considerations.<br />
For a mill of 12" diameter, a suitable percentage of critical speed would<br />
be 80% .<br />
Good grinding is said to occur when the angle between the radius to the<br />
point where the outer balls break from the periphery and the vertical is about 54 0 •<br />
This angle is called "the angle of break" (Fig. 8).<br />
The percentage of critical speed and angle of break are theoretical figures<br />
only, and in actual practice it may be found that better milling takes place at<br />
values other than the theoretical ones. But, since calculated curves agree closely<br />
with photographed paths of balls in mills operating at maximum efficiency, it is<br />
believed that variations above and below the theoretical values should be small.<br />
- - ...-==--- -- -tl- - - --<br />
Fig. 8. The angle of break.<br />
Fig. 9. The angle of nip.<br />
Grinding Media<br />
The shape, size, distribution and type of material are all very important<br />
factors in determining efficient grinding.<br />
Shape: The most efficient shapes for grinding media are spherical balls. Many<br />
tests have been made with cylinders, rods and fiat or "natural" shapes. It has been<br />
shown that heavy density ceramic balls can produce the same dispersion in 75%<br />
of the time taken by cylinders. When the ball mill is operated at its correct speed<br />
and when all other conditions are equally correct, the balls follow roughly concentric<br />
and parabolic lines of motion. <strong>In</strong> doing so, and via their own natural rotary<br />
motion, they subject the material under process to 3 distinct assaults : prepeated<br />
impact, abrasion and shear. The superiority of ball over cylinder can be explained<br />
then, by the obviously greater degree of spin that can be imparted to a ball than<br />
to a cylinder. The processing time taken with fiat or natural shapes falls between<br />
25
that of the ball and the cylinder. This is probably because the flat "natural" shape<br />
is closer to the ball than the cylinder.<br />
Size: The size of the balls required for any mill will be dependent on the use<br />
of the mill and the particle size of the charge, usually 2 or possibly 3 sizes of balls<br />
are used. The larger size of balls would grind the material when it is first introduced<br />
to the mill and when partly ground, the material will come within the range<br />
of the smaller balls--the larger balls having served their purpose fulfil no real<br />
function for the rest of the milling time. For this reason, the proportion of larger<br />
balls tends to be only 20% and small balls make up the remainder. The ability of<br />
a ball of certain size, to grind a particle of certain size, in proportion to that of<br />
the ball, has a definite ratio and can be expressed by what is called "the angle of<br />
nip" of the ball.<br />
The angle of nip is an important factor relating to the ball action, particularly<br />
in relation to the size of balls and the size of particles to be ground. Anyone who<br />
has operated a roller crusher has seen lumps of materials ride between the rollers<br />
without being ground. Similar action will take place between the balls, if particles<br />
are too large for the balls to grip them (Fig. 9).<br />
The angle between any 2 balls is called the angle of nip. The following<br />
relation has been developed between the angle of nip, , the radius of the ball, R,<br />
and the diameter of the particle, P.<br />
R<br />
cos-=---<br />
2 P<br />
R+-<br />
2<br />
Theoretical calculations indicate that", is a constant figure and equal to 17°.<br />
Thus, P = 0.0222R.<br />
It has been found that experimental values diller extensively from the<br />
theoretical. This difference is attributed in part to the co-efficient of friction , which<br />
varies greatly with the material to be ground, the mill lining and type of ball.<br />
Thus, for a 12" diameter mill loaded with I" balls, the largest particle that<br />
it is possible to crush would be 0.0111" or 52 mesh. This, I have found to be<br />
untrue in practice. I have a mill of these dimensions and I mill soft material, e.g.,<br />
pumice from 16 mesh to about <strong>15</strong>0-200 mesh in 3 hours, and hard material,<br />
syenite, from 30 mesh to <strong>15</strong>0-200 mesh in 3 hours.<br />
Perhaps, friction can account for the difference, but whatever the reason I'm<br />
sure that if the materials were introduced at 52 mesh then milling time could be<br />
halved. But the effort to collect, crush and sieve the material down to 52 or say<br />
60 mesh by hand-which is the only technique available to most potters- unless<br />
you're lucky enough to have access to a rock crusher-makes it worth running<br />
the ball mill an extra hour or two, because, as I have said before power consumption,<br />
mill wear and contamination of the charge are the least important considerations.<br />
Tests in a mill charged with 400 Ibs. of white [rit showed the relation of ball<br />
size to milling time.<br />
Ball Size<br />
Milling ;nme<br />
1 i" 4 hours<br />
2" 8 hours<br />
U" 9 hours<br />
3" II! hours<br />
Still other tests on a 100 lb. mill showed that 90% o[ the material was<br />
ground sufficiently fine in 3 hours to pass through a 200 mesh screen, but four<br />
26
and a half hours were required to grind 99% of the material in order to pass it<br />
through a 200 mesh screen. Thus t of the time was required to grind 'li 1 of the<br />
frit. An increase in the proportion of smaller balls would have aided in decreasing<br />
the mWing time.<br />
When balls have worn down to an unusable size (and for a 12" mill this<br />
would be half their original size-or less) or have chipped or otherwise lost their<br />
spherical shape then the equivalent weight of new 1" balls should be added to<br />
replace them. <strong>In</strong> cases where 2 sizes of balls are employed then the new balls<br />
should be added as the larger size.<br />
Materials for Balls: Traditionally, French flints were used as grinding media<br />
(and still are in some industries) but lately dense porcelain has all but replaced<br />
them for most uses. Dense porcelain has a specific gravity of beween 3.3 to 3.6,<br />
and obviously the greater the density and hardness of the balls, then the greater<br />
their ability to crush the charge. This is why recently, sintered alumina or<br />
corundum baJJs have become popular in industry for certain applications, for they<br />
have a specific gravity of 3.97 and a theoretical hardness of 9 on Moh's scale as<br />
compared to approximately 7 (Moh) for flint.<br />
The drawback here is that they are so hard and dense that they tend to wear<br />
porcelain jars excessively, particularly if run near the upper limit. They are recommended<br />
for use in rubber lined jars where they cause virtually no wear. Although,<br />
they have been in use at the University of N.S.W. for quite some time in a porcelain<br />
jar, and I am assured by Ivan McMeekin that they have not caused excessive wear,<br />
this could be because the mill there is run nearer the lower limit.<br />
Loading: The relative amounts of balls, charge, water and air space are very<br />
important, and are usually expressed as percentages of the volume of the jar.<br />
The average volume of the balls is usually about 55 % of the volume of the<br />
jar, but can be between 45 % -60%. When spherical objects are stacked up there is<br />
an air space between them and in practice this is found to be about 40% of the<br />
total volume occupied by the spheres. So, 40% of 55 % is about 22%. <strong>In</strong><br />
practice, it has been found that if this space is filled with charge, the best results<br />
are obtained. (Consequently, the real volume of balls is 33% of the volume of<br />
the jar (see Fig. 10). )<br />
The amount of water needed to give best grinding has been found to be about<br />
20% of the volume of the jar. This leaves an air space of 35 % , or about one-third.<br />
The amount of water plays an important role in achieving good results. If there<br />
is too little when the material to be ground starts to be broken up, its surface area<br />
will increase radically and the slip will become thicker. If the slip becomes too<br />
thick, it will act as a cushion between the cascading balls and milling will be<br />
Fig. 10. Relative volume of air,<br />
water, balls and charge.<br />
27
suspended and no more reduction in particle size of the charge will occur no<br />
matter how long the mill is kept running. On the other hand, if there is too much<br />
water, slippage will occur and good ball action will not be achieved, so mill output<br />
will be low.<br />
Blunging<br />
Ball mills can be used as blungers and are very efficient for this purpose,<br />
although a very large sized mill is needed to make it economical if the main<br />
throwing body is to be produced in this way. I have a t-ton sized mill for grinding<br />
feldspar and silica for the body and blunging the porcelain body. A small fivegallon<br />
jar is not suitable for this purpose except in special circumstances. For<br />
example, I've blunged a body containing an irony shale to break up and finely<br />
mix the iron thus giving a very bright orange coloured body. 1 found I could not<br />
achieve this in the ordinary blunger.<br />
I've also used the small mill for blunging small quantities of porcelain body<br />
while testing recipes-6t kilos can be blunged at one time. 1 t hours is ample<br />
time for this, so three charges can be blunged easily in a day allowing discharging<br />
time because the mill does not have to be cleaned thoroughly between charges if<br />
the same material is being milled. If a different material is to be introduced the<br />
mill must be scrupulously cleaned.<br />
When being used as a blunger, the mill is best loaded with less balls -<br />
approximately 35 % to 40% and the air space left can be much less or almost<br />
eliminated, thus greatly increasing the volume attainable to the charge and water.<br />
Cleaning<br />
When the mill is to be emptied this is best done by sieving the opening with a<br />
coarse i" sieve and inverting the jar over a large bucket, then rinsing the jar out<br />
and repeating the process. I use this technique for the plastic jar. But the 5-gallon<br />
porcelain jar, when filled with balls, water, and charge is too heavy for most<br />
people to lift so it is best to take out the balls and put them in a bucket half-filled<br />
with clean water then into another bucket half-filled with clean water and then<br />
into a suitable bowl or bucket for storage, until they are placed back into the mill.<br />
After this procedure, the balls will be quite clean and the first washing bucket will<br />
contain about 5 % of the original charge. This is enough to make it worthwhile<br />
keeping, and after decanting the sediment can be returned to the charge for drying.<br />
The jar now will be only about 30% full and can be lifted by a reasonably strong<br />
person, and the charge poured out into a bucket. If it is still too heavy, the charge<br />
can be ladled out into the bucket. After emptying, the jar must be rinsed and<br />
sponged clean before the balls are put back. This is particularly important if a<br />
different material is to be ground next. I'm told by a friend who works in industry<br />
operating ball mills, that if all the charge is not removed-particularly the ultra fine<br />
section-it will double the milling time or halve the mill output of the next<br />
charge. So they pump the jar empty using compressed air. This also prevents<br />
materials like feldspar from settling as hard as a rock in the bottom of the jar<br />
before it can be removed-un'ortunately not many potters have access to compressed<br />
air-so other ways are available to overcome this. Cardew suggests adding<br />
10% China Clay to give better suspension properties. When grinding igneous type<br />
rocks the milling action increases the temperature and pressure in the jar and some<br />
of the alkali materials are released by the grinding. This causes the ph to rise.<br />
I've found that the best way to overcome this is by adding a very small amount of<br />
diluted HCI acid. This will counteract the high alkalinity of the suspension and<br />
return it to neutral, so that, although the material will still settle while unloading<br />
28
occurs it is very easily stirred up again before it can form a solid rocklike mass in<br />
the bottom. The only problem is that the acid tends to attack the fine brass sieve<br />
lawn and may eventually cause it to wear away sooner than it otherwise wouldbut<br />
even if it does, it's well worth it as far as I'm concerned-and I'm sure anyone<br />
else who has had to try to mix a glaze that "settles" will agree.<br />
If the mill has been used to grind a material with a high iron content after<br />
cleaning, it may still have a discolouration of iron in the pores of the porcelainno<br />
amount of washing will remove this. The easiest and quickest way is to charge<br />
the mill with a couple of kilos of white quartz sand and run the mill for a couple<br />
of hours. This will clean the lining and balls thoroughly. The usual discharging<br />
and washing operation must then be carried out before the mill is recharged.<br />
Dry Grinding<br />
I've not had much experience with dry milling but I understand it is best to<br />
run the mill 10% slower than for wet milling. This is because the friction factor<br />
is so much higher for dry milling and the balls carry farther up the wall of the jar<br />
before cascading. If you run your mill at the upper limit, like I do, then if the mill<br />
is loaded for dry milling, the charge may ride the lining and not cascade at all -<br />
thus very little grinding will occur and the mill lining may suffer excessive wear.<br />
Also, if dry milling the volume of balls can be dropped to between 35 % -45 %.<br />
Dry milling is normally only used when the material being ground is water soluble<br />
or if it is thought that the milling process will break down the internal bonds of<br />
the material releasing solubles. A good example of this is Nepheline Syenite.<br />
Milling Rock<br />
The time required for milling rocks varies greatly and is dependent on:<br />
hardness of the rock,<br />
starting size of the rock dust,<br />
the way the mill is charged,<br />
speed of the mill,<br />
the type of grinding media and its shape and size.<br />
After the charge has been ground sufficiently fine it then has to be sieved.<br />
I use only 60 mesh just to eliminate any pieces of chipped balls or any of the<br />
original charge that might have got caught in the gap between the lid and the jar<br />
and so missed out being ground. Once sieved the usual procedure is to leave it to<br />
settle. The water is decanted and it is finally put on a drying bed. I've found that<br />
the technique of hanging slip up in filter cloth bags to dry in the wind is virtually<br />
useless for clay slip or any fairly plastic material-but for non-plastics, this method<br />
is excellent. After sieving and setting the slip is poured into a bucket lined with<br />
filter cloth and when almost full , the edges of the cloth are gathered up and tied.<br />
The "bag" of slip is then hung up in a place that is outside in the wind, but<br />
sheltered from the rain. I've found this technique to be twice as fast for drying as<br />
on a drying bed.<br />
I hope these notes are of some use to anyone interested in obtaining a ball<br />
mill . There are a few small and large ones turning up on the second hand market<br />
each year. But new, they are completely uneconomical. So, for the next issue, I<br />
hope to have ready what r plan as a second part of this article--"How to build a<br />
small ball mill---
A DAY IN IZCUCHACA<br />
May Davis<br />
The saga of Harry and May Davis in Peru is always worth some space in POTIERY IN<br />
AUSTRALIA. The Davises are setting up a pottery in Izchucaca in order to train locals as<br />
potters, giving them employment and so preventing the drift to the cities and inevitable<br />
unemployment. Part of a newsletter from May is reproduced.<br />
Harry up at 5.30 (candle-light) and I get a cup of tea in bed. At 6.00 he's out<br />
working on a jigger for crucible making and planning the work for the day. At<br />
7.00 the workers arrive. Javier is to make maketas (unglazed hanging flower pots).<br />
Maximo tries to pump up a flat tyre, but the pump won't work, even for Harry.<br />
Harry and I have breakfast of porridge, tea and rolls. The latter have got<br />
stale and are rock-hard but by holding over steam till they are soggy aud then<br />
toasting in a flame they are fine. 1 sweep through, wash-up and boil water to fill<br />
the filter. 7.45 I leave with three men to get clay. We go to the local petrol pump<br />
first to borrow a pump. "It's out of order." We hail a passing truck with the same<br />
request and get the same answer. 1 get suspicious, but it is probably all true as a<br />
passing bus stops, and they carry compressed air, so the tyre is fixed . A stop in<br />
the village for me to get eggs from a scruffy man with six dogs. (Everyone has<br />
dogs as protection against thieves, though the professional thieves poison the dogs<br />
first.) The matter of change for my 100 sole note is difficult. Ten eggs come to<br />
35 soles (1 sole = 1 U.K. penny or 2 N.Z. cents). He has 65 soles but he can't<br />
do the sum and daren't trust me. He spends ten minutes finding 100 soles in change<br />
from the neighbours which he gives to me. I then pay him back 35 soles. (<strong>No</strong>te<br />
the tyre and eggs have taken at least five times as long as they would have done<br />
elsewhere. Small but typical examples.) On the way back I go to the bank for<br />
change. There is a man in front of me cashing a cheque. On receiving the money<br />
he hands a 50 sole note back to the clerk, who says "thank you" and puts it in<br />
his breast pocket. They behave as though this tipping was a normal transaction.<br />
I give the men money to get a drink, as it is hard work getting the clay. The drink<br />
is chicha, alcoholic, home-made from maize or the berries of the pepper tree<br />
(schinus molle) . It is sold from an open bucket at 2 cents a glass. Back by 9.30,<br />
Harry says "For God's sake make some tea." He is feeling awful as we went last<br />
week to get bracing for the kiln from a mine above Huancavelica, at J 4,000 feet.<br />
It took three days, two travelling, and the height gave Harry soroche (altitude<br />
sickness) , and on top of that we replenished our water containers from what we<br />
thought would be a high safe stream and it was lethal! We both had two days of<br />
vomiting and diarrhoea. Sr Quispe the mason, with Marcial to fetch and carry, is<br />
building an adobe lean-to at the end of the kiln to house the kiln furniture. Javier<br />
is throwing as is also Jesus, who is making candle-sticks, an idea of his own, and<br />
we hope a good line for local consumption. Milche and Maximo are putting<br />
blunged clay out in cloths to stiffen. Although the rainy season has just begun<br />
(some rain every day) the air is still so dry that we can stiffen the equivalent of a<br />
filter press-full every 24 hours, using nothing but calico bags spread out on dry<br />
earth. Marcial wants a cure for stomach-ache. I give him digestive aids, safe and<br />
harmless. Harry is deciding which tree to cut down for the window-lintel in the<br />
adobe lean-to, then he goes back to working on the jigger. 1 1.00 a.m., the house<br />
vibrates. It is the oil-burning steam-train, half-an-hour late, I can just see the<br />
carriages over the trees with a man sitting on each roof ready to apply the manual<br />
30
akes. I get lunch and put another pan of water in the filter, but see a crisis<br />
looming, as fuel (leadless petrol) for our camping stove was unobtainable last<br />
visit to Huancayo, and we have only one week's supply in consequence. Lunch is<br />
soup made of left-over potatoes and carrots and a meat cube. Quinoa (a proteinrich<br />
cereal) with onions and tomatoes, and broad beans. Pawcaw for dessert. The<br />
beans are locally grown, and most pods have only one bean in them, some two<br />
and occasionally three, not more. I do not know if this is deterioration of the seed,<br />
the soil or the climate. 12.40 we rest, but Harry is up at 1.00 though I stay longer.<br />
<strong>In</strong> the afternoon we have a visit from a local man who has a Lima friend with<br />
him, a business man. For the second time we are asked why we don't make fake<br />
<strong>In</strong>ca antiques. A gulf becomes apparent between us when we are literally unable<br />
to get across to him why we would never do this ... "but" he says, and this to<br />
him is an uncounterable final argument, "there is money in it!" (There is too!)<br />
We light our candles at 6.00 and go to bed at 8.30.<br />
We wish to thank all those who have given us financial support, and also the<br />
many who offered actual help. Alas this was usually in terms of "I have no skills,<br />
only a willing pair of hands" and one reason why we are here is that Izcuchaca<br />
is full of idle, unskilled hands, we don't need any more! We are not appealing for<br />
funds this time. I hope to write again next year with another report on progress<br />
both practical and financial ... so for now, all the best to you all.<br />
THE USE OF THE COMPUTER FOR<br />
CERAMIC GLAZE CALCULATION<br />
Harold J. McWhinnie<br />
J have developed, as part of a National Endowment for the Arts Grant, several<br />
programmes that will calculate and analyse glaze computation problems. This<br />
article will describe two such problems as recently submitted by studio potters.<br />
The computer programmes themselves are written in Fortrand. I just take<br />
the programme which seems to best fit the glaze which I wish to analyse. Each<br />
chemical is identified as a variable and when working from a glaze batch formula,<br />
I place into the programme the necessary molecular equivalents which are divided<br />
into each gram amount. The programme will also unify the formula by dividing<br />
each amount by the sum of our RO factors.<br />
<strong>In</strong> analysing a glaze, I also programme up to 20 variations on the basic<br />
formula and compute molecular formulas for each of these. I then can select more<br />
than one glaze to test depending upon the specific problem that I wish to solve.<br />
By doing this, I am able to select the more promising solutions to the specific<br />
problem under study. An example is the several solutions that were attempted to<br />
solve the problems with Dennis Caribbean Blue Gloss that I have selected for<br />
discussion in this article.<br />
The following is the batch recipe for Dennis Caribbean Blue, a cone 10<br />
reduction glaze which fires to a glossy burnt orange colour.<br />
31
( I) Balch formula<br />
Custer feldspar·<br />
Flint<br />
Borax<br />
Whiting<br />
Tin oxide<br />
Bentonite<br />
Ilmenite<br />
Rutile<br />
(2) Molecular formula<br />
KaO 0.55<br />
CaO 0.14<br />
SnO 0.10<br />
0.21<br />
Ben<br />
1.00<br />
36.0 grams<br />
36.0 grams<br />
10.0 grams<br />
<strong>15</strong>.0 grams<br />
02.0 grams<br />
01.0 grams<br />
02.0 grams<br />
02.0 grams<br />
Si0 2<br />
10.09<br />
The above glaze fired to cone 10 on Oden Heights stoneware clay becomes<br />
very dry while on porcelain clay fired to a rather nice satin-matt with an ivory<br />
colour. It was decided to remove amounts of flint in order to adjust the melting<br />
point of the glaze.<br />
Our computer analysis of the molecular formula indicated too much Si0 2<br />
although the originator of the glaze did attempt to compensate for the Si0 2 with<br />
the addition of amounts of boric acid. The alternatives which this glaze presented<br />
was to either add more B2 or take out some of the Si02. We decided on the latter<br />
alternative.<br />
The new formula is as follows:-<br />
KaO 0.55 A1 2 0 : 1 Si0 2 Batch formula<br />
CaO 0.20 .50 5.00 Custer feldspar 36.0<br />
SnO 0.10 Flint 10.0<br />
TiO 0.05 Whiting <strong>15</strong>.0<br />
Ben 0.05 Tin Oxide 2.0<br />
0.05 Bentonite 1.0<br />
rtmenite -- Ilmenite 2.0<br />
1.00 Rutile 2.0<br />
The above glaze flowed very well, had good colour, and produced some very<br />
nice ivory pink qualities on white porcelain clay while producing the rutile blues<br />
on the stoneware. <strong>In</strong>teraction with the iron in the clay body will produce the blue<br />
tones on Oden Heights stoneware clays.<br />
We next tried two more variations on the same glaze formula.<br />
Glaze C<br />
Custer 36<br />
Flint 5<br />
Borax 10<br />
Whiting <strong>15</strong><br />
Tin 2<br />
Bentonite I<br />
Ilmenite 2<br />
Rutile 2<br />
"For <strong>Australia</strong>n potters the material custer feldspar has the following ultimate analysis:<br />
-molecular weight 618, AI . 0 3 content 1.06, SiO. content 7.05. Select your nearest potash<br />
spar with above factors.<br />
32
This glaze with even less SiO t flowed even better than glaze B, again fired b.<br />
dusty pink gloss on porcelain and a moonlight blue on stoneware.<br />
Glaze D<br />
Custer 36<br />
Flint 20<br />
Borax 10<br />
Whiting <strong>15</strong><br />
Tin 2<br />
Bentonite 1<br />
Ilmenite 2<br />
Rutile 2<br />
This glaze increased the Si0 2 content and did not flow so well on the stoneware,<br />
but still produced the pearl ivory glaze on the porcelain.<br />
The following glaze problem was recently sent to me for a computer analysis.<br />
This glaze consisted of tbe following formula :<br />
A. Neph. Syenite <strong>15</strong>8.5 grams<br />
Magnesium carbonate 84.97 grams<br />
Whiting<br />
11.20 grams<br />
EPK<br />
61.80 grams<br />
Flint<br />
84.97 grams<br />
The desired cone level for this glaze was cone 8 and my correspondent's<br />
problem was that this glaze which had worked for many years at that temperature<br />
suddenly started to craze very badly. This occurred when she changed her source<br />
for feldspar.<br />
Upon analysis her glaze was found to have the following molecular formula:<br />
KaO 0.34 AI 2 0 :! Si0 2<br />
MgO 0.46 0.62 4.23<br />
0.20<br />
CaO<br />
1.00<br />
The cause of her problem would seem to be too much Si0 2 for cone 7-8<br />
glazes and we suggested the following solution:<br />
A. Remove 61 grams of flint<br />
B. Remove 61 grams of EPK<br />
We fired glaze A at cone 10 with good results, a nice satin-matt on Cedar<br />
Heights stoneware and a white glaze on porcelain. So for cone 10 the formula was<br />
correct but my correspondent fires at cone 7-8 so we continued with our adjustments.<br />
Her new formula should read as follows :<br />
B. Neph. Syenite <strong>15</strong>8.5 grams<br />
Magnesium carbonate 84.97 grams<br />
Whiting<br />
11.20 grams<br />
Flint<br />
23.97 grams<br />
Her molecular formula should be :<br />
FormB<br />
KaO<br />
MgO<br />
CaO<br />
0.34<br />
0.46<br />
0.20<br />
1.00<br />
Si0 2<br />
1.48<br />
33
This adjustment brought the A1 2 0 a content down to an acceptable range for<br />
cone 8 but we also reduced the silica content a little too much so a further adjustment<br />
was made with the final form ula as glaze C.<br />
We tested the above formula and found the absence of EPK caused the glaze<br />
to "bead up"; also very strong crazing was encountered on the glaze before firing.<br />
Glaze B crazed on stoneware but had a rather nice greenish satin-matt effect<br />
on Cedar Heights. It tended to "bead up" on porcelain when fired to cone 10.<br />
Forme<br />
KaO<br />
MgO<br />
0.34<br />
0.46<br />
0.20<br />
Si0 2<br />
2.48<br />
CaO<br />
1.00<br />
Neph. Syenite <strong>15</strong>8.5 grams<br />
Magnesium carbonate 84.97 grams<br />
Whiting<br />
11.20 grams<br />
Flint<br />
53.97 grams<br />
At cone 10 this variation also produced a very stony beaded texture due to<br />
no EPK. As a result of these explorations the following glaze was made and tested.<br />
Final Glaze<br />
Neph. Syenite<br />
<strong>15</strong>8.5 grams<br />
Magnesium carbonate 84.9 grams<br />
Whiting<br />
11.2 grams<br />
Flint<br />
23.9 grams<br />
EPK<br />
20.0 grams<br />
This glaze formula is one example of the kind of computer analyses which we<br />
can perform here at the University of Maryland.<br />
Harold McWhinnie is Associate Professor of Ceramics at the University of Maryland,<br />
College Park, Maryland, 20742, U.S.A. He has recently received a grant from the National<br />
Endowment for the Arts to develop a data bank for ceramic glazes at the University.<br />
Hopefully th is will be a system whereby glazes can be classified and sorted and then<br />
retrieved in terms of specific characteristics. <strong>In</strong> addition he has developed a computer<br />
programme which generates over 12,000 cone 8-12 glazes. These glazes will form the<br />
basis for the data bank and he hopes to make this available to students and artists in the<br />
future. He would be interested in conducting research on similar glaze problems for<br />
potters in <strong>Australia</strong>. He would need to have not only the glaze formulas but ultimate<br />
analyses for the specific raw materials especially sources of feldspar either soda or potash.<br />
NATIONAL FUNCTIONAL POTIERY AWARD in Adelaide (see Exhibitions and Competitions<br />
this issue). The award is sponsored by Bob Mickan who runs ~he. "Pug Mill", the<br />
Adelaide agent for Walkers Clay, in conjunction with the Craft ASSOCIation of S.A., who<br />
will be responsible for aU preselection of the work. The aim of the award IS to promote a<br />
higher standard of functional pottery in <strong>Australia</strong>. A single piece or set may he deemed<br />
winner, adjudged on functional design, finish, originality and technique. The judge or judges<br />
will be selected just prior to the opening of the award. It will be a selling exhibition and<br />
33t% will be taken out by Aldgate Crafts. Craftsmen not invited formally can enter by first<br />
sending slides of work which will be judged by the exhibition'S committee of the Craft<br />
Association of South <strong>Australia</strong>, P.O. Box 17, SI. Peters, S.A. 5069. Closing date: Two weeks<br />
prior to opening date.<br />
34
RECENT WORK<br />
LES BLAKEBROUGH<br />
Porcelain form, 18 em x 16 em<br />
Maequarie Galleries. Sydney 1975<br />
35
RECENT WORK (continued)<br />
COLIN PEARSON (U.K.)<br />
Porcelain form, 16 em x 32 em<br />
First Prize, Faenza 1975<br />
SHIGEO SHIGA<br />
Slip-decorated pot, 48 em x 52 em<br />
Gold Medal, Faeoza 1975<br />
36
RECENT WORK (continued)<br />
PAM MORSE<br />
Wine set, feldspar and iron glaze<br />
Potters' Gallery, Sydney J 975<br />
PHOTOGRAPH: DOUGLAS THOMPSON
RECENT WORK (continued)<br />
BELA KOTAl<br />
Stoneware 50 em in height<br />
Craft Association of W.A.<br />
Exhibition of <strong>1976</strong><br />
PHOTOGRAPH: ROGER GREENWOOD<br />
JOYCE SCOTT<br />
Stoneware. iron glaze. hI. 61 cm<br />
<strong>1976</strong> Festival of Arts Exhibition. Adelaide<br />
38
RECENT WORK (continued)<br />
DON REITZ (U .S.A.)<br />
Salt-glazed stoneware<br />
39
RECENT WORK (continued)<br />
JUDY LORRAINE<br />
Draped and coiled drum, 40 cm diameter<br />
Unglazed stoneware, iron and copper rubbed in<br />
Goat Parchment head, lashed with clay and leather thonging<br />
40
L<br />
--------;----------- - -<br />
RECENT WORK (continued)<br />
COLIN J. BROWNE<br />
Porcelain incised, 11 em x 9 em<br />
Truffles Gallery, Victoria<br />
41
RECENT WORK (continued)<br />
VIC GREENAWAY Plate, 38.1 cm , white porcelain, blue decoration Narek Gallery
"QUINJA"<br />
Trevor Woods<br />
When, last year, we established our pottery 8 km west of Burleigh Heads on the<br />
Gold Coast of Queensland, we chose to call it "Quinja" an Aboriginal word<br />
meaning "ash".<br />
We had a background of a Studio Ceramics course at the Brisbane Technical<br />
College and a long affiliation with the Queensland Potters' Association. <strong>In</strong> May<br />
1973 I took a few days' leave from the drawing office in Brisbane and my wife<br />
Sybil and I headed for Queensland's Sunshine Coast. We spent a day with the<br />
Everetts at the Montville <strong>Pottery</strong> and drove away with wild radical dreams. Our<br />
family was largely grown up and off our hands-why not throw caution to the<br />
four winds? Seven years short of superannuation, why not resign my architectural<br />
position and establish a pottery and school in the geographical centre of the Gold<br />
Coast, where we had a family interest in a 10-acre rural site?<br />
We returned to Brisbane from our holiday to find Harry Ashburner contemplating<br />
the possihility of resigning his position as an electrical engineer, to pot full<br />
time, and our planning took on added zest.<br />
We planned a partnership on a time basis where Harry, Sybil and I would be<br />
responsible for sharing the routine duties of running the business with each<br />
responsible for limited production of functional stoneware on behalf of the<br />
partnership.<br />
We would establish an on-site gallery for the sale of ware produced by<br />
members of the partnership. We would conduct classes. As our partnership duties<br />
would be of a limited nature, time would be available and each of us would be<br />
free to produce and sell our own work without restriction. We were convinced<br />
that, in order to make a living, it would be necessary to concentrate largely on the<br />
making of functional stoneware and, as we each had a strong leaning towards this<br />
type of ware, there was little difficulty in the decision to restrict our production<br />
accordingly. <strong>No</strong>n-functional ware would represent a very small percentage of our<br />
output. September the sixth, 1974, with our bridges burned by job resignation and<br />
horne sale, Sybil and I and teen-aged son moved into a large caravan on the<br />
Quinja site armed with council building plan approval and surrounded by acres<br />
of six-foot-tall grass.<br />
Six months later we moved into completed living quarters with the adjoining<br />
pottery struc res ready for fitting out and equipping. Home and pottery we had<br />
designed, each to complement the other, with face brick finishes externally and<br />
internally throughout, with stained timber finishes and ceilings the only painted<br />
surfaces. The roof is tiled and concrete, tiles and bricks were selected as floor<br />
finishes. Building materials throughout were chosen with low maintenance a major<br />
consideration.<br />
We had planned the pottery to provide for a work flow aimed at reducing<br />
unproductive steps to a minimum. Benches and shelves are all on brick plinths<br />
and so remain dry footed during the weekly hosing of the floors which slope and<br />
drain to central floor wastes. Windows extend from 9" above floor level to ceiling<br />
height, generally in 6' wide banks and provide extensive cross ventilation and<br />
natural lighting. Night illumination is provided by thirty fluorescent tubes each of<br />
forty watts.<br />
AU power points are remote controlled from cords hung from ceiling switches<br />
as a safety precaution. A small neon on the plug-in plate indicates whether the<br />
43
point is switched on or off. A bonus side effect resulted from the ceiling switches<br />
as the walls adjacent to the power points do not become clay spattered. Clay<br />
storage (about 5 tonnes) is just inside an external door which can be reached by<br />
delivery trucks. A wedging table is adjacent, 25" high and topped wit reinforced<br />
concrete. Height and topping material each were happy decisions, e former<br />
suiting Sybil's 5' height as well as our tall male students, whilst the concrete top<br />
is easily cleaned without fear of surface damage. The pugmill, also adjacent to<br />
the clay store, is secured to the lower level of a split-level bench which reduces<br />
the physical effort involved in operating the hopper lever, whilst the high section<br />
accommodates the clay supply at the most convenient level for feeding the mill.<br />
Clay re-cycling is carried out in an area immediately outside the external door to<br />
the clay room and redeemed clay travels only a few steps to be milled ready<br />
for use.<br />
Centred in the studio area and forming the hub to clay preparation, throwing<br />
wheels and glazing area, is a tile topped island bench with stainless steel sink and<br />
lever action tap. At the end of the bench a shadow board carries all turning tools,<br />
ribs, cutting cords, etc. The convenience of running water at the centre of most<br />
major activities we now tend to take for granted.<br />
Two studio wheels occupy the voids between the arms of a bench shaped like<br />
an "En. We often say we couldn't afford an "E" type Jag. but given the option,<br />
we'd choose an "E" type bench. Anyone setting up a studio with one wheel might<br />
well be advised to plug for a "U" type. Our HE" type is 23" high, level with the<br />
wheel heads which makes ware boards, bats, tools and clay placed on it, all within<br />
easy reach.<br />
We made seventy-five ware boards from i" masonite reinforced with two<br />
pieces of pine. They are very light yet do not sag. The reinforcing pieces raise<br />
the boards above bench surfaces providing a sure grip and easy handling. As a<br />
ware board fills with ware it is transferred to six-feet high racks behind. The<br />
racks have solid timber ends to which slats were glued and nailed at 3" centres<br />
top to bottom. The slats serve as runners for the ends of the ware boards and<br />
allow for very flexible height adjustment between boards. Similar racking is provided<br />
in the kiln room and the boards contribute greatly to efficient handling of<br />
ware. They are even carried in and out of the kiln. The glaze area accommodates<br />
bulk supplies of feldspar, kaolin, etc., under benches and oxides, etc., in shelves<br />
above. Beam balance, glaze test pots, etc., are also stored in this area and tengallon<br />
plastic bins placed on the floor serve as glaze containers.<br />
I<br />
J<br />
Pl.-DOll.<br />
"'-4--"";<br />
1JG.,I.J..,c. , ,1UCJt. e 'IL Y. -<br />
44
The "Quinja" partners at work. Greenware lines the wall.<br />
The kiln room houses a 3t c.f. electric kiln, used for some bisque firing,<br />
together with a 63 c.f. (approx. 45 c.L setting space) four-burner, down-draught,<br />
oil-fired kiln. We built the latter ourselves. Materials costs were in the vicinity of<br />
$1,800, of which $1 ,200 was provided by the Crafts Board of the <strong>Australia</strong><br />
Council in the form of a cultural grant. Dense fire bricks were used almost<br />
exclusively. Air is provided by an industrial blower and the grade of oil is<br />
"heating".<br />
Bisque firings, we have had eight to date, have been completed using four<br />
pot burners (firing cycle 14 hours-960°C-oil cost $10) . The first three glost<br />
firings were completed using four pot burners (firing cycle 21 hours-1280°C-oil<br />
cost $20). 1 an endeavour to reduce the length of the firing we decided to switch<br />
from pots to . ts at 950°C. The result over five further glost firings has been a<br />
qualified success (17 hours-1280°C-oil $20). We are happy with the 17-hour<br />
cycle but there are a number of other aspects we feel call for improvement and<br />
we are currently planning modifications in an endeavour to reach temperature on<br />
pot burners alone, as with the first three firings but within the 17-hour jet schedule.<br />
We conduct regular classes and the school area adjoins the studio area.<br />
Classes are limited to 10 students (the pottery being equipped with ten wheels).<br />
Each student is allotted a section of racking slatted to take ware boards in a<br />
manner similar to the studio racking. Pigeon holes (twelve) are provided in the<br />
school area for personal effects during class. The school area is also equipped with<br />
reinforced concrete wedging table, hand-building tables, stools, etc., and students<br />
have their own glazing area and glaze bins although they use the same glazes as<br />
ourselves.<br />
Quinja Gallery, open from 2 p.m. to 5 p.m., six days a week, adjoins the<br />
stud io area without visual barrier b ~tween the two but all other areas arc screened<br />
from the gallery.<br />
45
A wood-fired and an oil-fired raku kiln have been built and fired in the service<br />
area behind the pottery where bulk oil tanks, etc., are also located. Off the covered<br />
area leading from the pottery to the living quarters are change rooms and store<br />
room accommodating reserve stock, packing cartons, etc.<br />
<strong>In</strong> our teaching programme we cater for beginners and advanced students.<br />
Emphasis on design, both in form and function, is being stressed in the practical<br />
application of techniques introduced and practised during the year. We now have<br />
forty students enrolled.<br />
So it is that, at a time in life when many people are starting to think of<br />
retirement, we are finding something which began as a hobby, then became an<br />
obsession, and is now a very satisfying way of li fe.<br />
DEREK SMITH'S WORK CHOSEN FOR JAPAN. Tbe Chunichi <strong>In</strong>ternational Ceramic<br />
Exhibition bas taken place in Japan for some years. 11 is promoted by the Japanese daily<br />
paper "The Chunichi Shimbun" of Nagoya and is arranged witb the co-operation of the<br />
Japanese Foreign Ministry and the Japanese Association for Cultural Affairs. For <strong>1976</strong>'s<br />
edition the Committee of tbe 4th Exhibition and Ibe director of the "Chunichi Shimbun"<br />
asked the Municipal Administratio~ of Faenza, as organiser .of tbe Jnternatio~ al Competition<br />
of Contemporary ArtistIC CeramICS, to start a co-operauon for the secllon of foreIgn<br />
ceramists in the Japanese Exhibition. It was agreed that the foreign section is formed only<br />
by works coming from the <strong>In</strong>ternational Competition of Faenza.<br />
Derek Smilh one of the <strong>Australia</strong>n gold medal winners at Faenza, 1975, has had his<br />
"Discoid Form" 'cbosen for Japan. The Museum of Ceramics, Faenza. has also loaned<br />
Derek's work "Slab Form <strong>No</strong>. 4". The Japanese Exhibition will begin in the first half of<br />
May <strong>1976</strong> in Nagoya; it will move to Tokyo, then 10 Osaka and will close in Kanasawa in<br />
July.<br />
46
~-------------~ -~ --- --<br />
HYDRAULICALLY OPERATED<br />
POTTERS' WHEEL<br />
Janet Barriskill<br />
<strong>In</strong> the days when the availability of commercially made wheels was very limited<br />
my f ther, Alfred Patten, came up with the idea of making an hydraulic type<br />
whee . <strong>In</strong> his opinion it would perform equally well as an electrically powered<br />
wheel ith these added advantages:<br />
(a) greater flexibi lity of control with smooth speed change;<br />
(b) infinite number of speeds between zero and maximum;<br />
(c) would take unlimited amount of clay with no fear of stopping or damage to<br />
machine;<br />
(d) quiet operation with automatic lubrication by transmission oil;<br />
(e) would lend itself ideally to foot operation.<br />
He had in his possession several hydraulic outfits (war disposals from gun turrets<br />
of armoured cars) and in 1960 the ideas came to fruition and the completed<br />
wheel certainly exceeded all expectations.<br />
The outside specifications of this wheel were made to my own requirements.<br />
I h d specifically asked for a "stand up" wheel at a comfortable height and with<br />
eas of foot operation. The casing was made from sheet metal with a copper work<br />
tray. release lever was fitted to free the belt to the shaft to enable the wheel<br />
head tb be "free wheeled" if required.<br />
I "-ave since had a second wheel designed. It has been suggested that several<br />
wheels could be operated in a line using the one hydraulic system. For the seated<br />
position a separate stool is used and a foot pedal is at a comfortable position on<br />
the rig ; a corresponding foot rest is on the left. An added feature is an alternate<br />
foot dal at floor level to enable one to stand to operate if one wishes. The<br />
<strong>In</strong>side wheel showing hydraulic motor<br />
driving wheel head and foot-operated<br />
control valve.<br />
Outside housing of electric motor and<br />
constant delivery pump.<br />
47
t<br />
t<br />
HYDRAULICALLY OPERATED POTTERS' WH<br />
Diagrammatic arrangement of parts.<br />
L (Variable speed).<br />
48
)<br />
,
outside casing used is marine ply. The electric motor, oil tank and hydraulic<br />
pump are housed in a separate brick box outside my workshop.<br />
Operation<br />
(a) Constant delivery pump draws transmission oil from the reservoir at constant<br />
quantity and pressure.<br />
(b) Oil is delivered directly to the foot operated speed control valve which in<br />
turn delivers the right quantity and pressure of oil to the hydraulic m r to<br />
drive the wheel head at the desired speed.<br />
(c) When the wheel head is driven at speeds less than the maximum sp the<br />
excess oil is automatically returned by the by-pass pipes to the oil reservoir.<br />
HYDRAULIC CIRCUIT-Refer to diagram.<br />
A. Oil reservoi r.<br />
B. Constant delivery pump.<br />
C. 1 h.p. electric motor directly coupled to constant delivery pump.<br />
D. Foot operated speed control valve.<br />
E. Hydraulic motor driving wheel head.<br />
<strong>No</strong>te: All parts of the hydraulic circuit can be housed within the oa inet<br />
under the wheel head or alternatively the oil reservoir, electric motor and d6l.ivery<br />
pump may be housed in a separate cabinet away from the machine.<br />
,(<br />
MAYFAIR CERAMIC AWARD<br />
You are invited to partiCipate in a newly created biennial<br />
ceramic exhibition. A Purchase Award of $1000 wi ll be<br />
given by the Mayfair Company. Selected entries will be<br />
displayed in a selling exhibition to be held at the<br />
<strong>Australia</strong>n Design Centre, Melbourne, October 11-0ctober 24,<br />
<strong>1976</strong>.<br />
Application Forms and further information<br />
may be obtained from:<br />
Exhibitions Officer<br />
Crafts Council of <strong>Australia</strong><br />
27 King Street, Sydney 2000<br />
Ph 296261<br />
50
WEST AUSTRALIAN CLAY BODY TEST<br />
Michael Kusn ik<br />
Michael Kusnik is Lecturer in Ceramics, Department of Art and Design, W.A. <strong>In</strong>stitute of<br />
Technology.<br />
Michael Kusnik has tested a commercial stoneware body for <strong>Pottery</strong> in <strong>Australia</strong>.<br />
Michael writes, "The sophisticated local potters make their own clay bodies using<br />
local raw materials. We have highly plastic china clays as well as a number of<br />
goo · sedimentary clays in W.A. Many local potters make almost any type of<br />
ceramic body, e.g., white and red earthenwares, stoneware, translucent porcelain,<br />
as well as cooking ware body based on cordierite. Local brick and tile manufacture.<br />
s supply the coarser types of clays for schools, etc. <strong>In</strong> my evaluation I left<br />
out tterburg Limits because from my experience the values are useless to potters.<br />
I agree then the Atterburg Limits are useful figures for construction engineers."<br />
TES RESULTS<br />
Name on label: Paper Collar Stoneware Body <strong>No</strong>.2.<br />
Pac aging: Plastic Bags.<br />
<strong>No</strong>minal weight: <strong>15</strong> kilos.<br />
Supplier: Meg Sheen Art Supply Shop.<br />
Unfired properties<br />
Moistur~ content as purchased-20.5% wet basis.<br />
Residu on 14 mesh-3.0% of dry weight<br />
36 -4.0%<br />
80 -4.2%<br />
200 -8.1%<br />
ge Wet to Dry-5.0% of wet length<br />
Dry to Cone 9-5.3 % of wet length<br />
Dry m Ius of rupture-5130 kPa (mean of 12 rods)<br />
Firing behaviour<br />
% Water Absorption<br />
Orton Con <strong>No</strong>. Oxidised Reduced<br />
06 20.6 <strong>No</strong>t done<br />
03 14.5 <strong>No</strong>t done<br />
4 9.8 <strong>No</strong>t done<br />
9 <strong>No</strong>t done 1.5<br />
Manufacturer's recommended range- 900°C biscuit<br />
1260°C-1280°C glost<br />
Colour<br />
Very light pink<br />
Darker<br />
Light tan<br />
Brown (reduced)<br />
Estimate of workability<br />
1. Very plastic clay, throws easily, never tires (no fatigue).<br />
2. Easy to throw, dry and fire.<br />
3. Good all purpose clay for beginners and professionals.<br />
4. Contains a few larger particle (pyrites) which on firing bleed and leave<br />
unsightly pinholes.<br />
51
INSULATION, REFRACTORIES<br />
AND KILN DESIGN<br />
Maxwell J. Murray<br />
Max Murray works with the C.S.I.R.C. in Melbourne.<br />
Refractory materials now available permit ceramic kilns to be constructed with<br />
much greater insulating efficiency than was possible in the past. <strong>In</strong> order t make<br />
use of these new materials and techniques, potters and kiln builders should have<br />
a working knowledge of the materials and calculations used in kiln design. <strong>In</strong> this<br />
article I will firstly describe the properties of refractory insulation and the W4y in<br />
which these properties are determined and presented. Secondly, some of the more<br />
common materials which are available in <strong>Australia</strong> have been categorized and<br />
listed according to their application and properties. Thirdly, the aspects hich<br />
influence the choice and design of a kiln are considered, and lastly the calculations<br />
involved in designing a kiln are set out in detail.<br />
I would like here to clarify differences between the terms "insulation" and<br />
"refractories".<br />
<strong>In</strong>sulation is used to describe any material which will resist the passage of<br />
heat and includes not only ceramic materials but also foamed plastics. per.<br />
aluminium foil. etc.<br />
Refractories is the term aplied to construction materials which satisfactorily<br />
withstand high temperatures and generally only refers to ceramic material <strong>In</strong> the<br />
past, refractories were often not good insulators and it has heen in this area that<br />
modern materials have been developed possessing both good insulating properties<br />
and resistance to high temperatures.<br />
Manufacturers of refractory materials test their products in order to de ermine<br />
the limiting properties of the product. These properties then are our guidelines in<br />
the selection of a refractory material for a specific application.<br />
Let us now consider what some of these properties are and how t · are<br />
determined.<br />
Refractoriness<br />
The refractoriness, or resistance to temperature, of a material is determined<br />
by the P.C.E. (Pyrometric Cone Equivalent) test. A sample of test material is<br />
prepared in the shape of a pyrometric cone and is placed in a kiln together with<br />
a number of known pyrometric cones, the values of which co er a range of<br />
temperatures. The cones are heated until the test material cone softens sufficiently<br />
to bend under its own weight. The test material is compared with the pyrometric<br />
cones nearest to it in behaviour. Sometimes material may not correspond just to<br />
one cone and may be described as having a PCE value between two cones.<br />
Refractory structures rarely fail by melting; before this can occur they are<br />
more likely to collapse. Many kilns and ovens are quite large structures in their<br />
own right and the refractories used in these structures, particularly in an arched<br />
roof. have to support very high loads. For this reason another test was developed<br />
to give an indication of strength at high temperatures. The R. U.L. (Refractoriness<br />
Under Load) test is carried out by heating a sample of test material while it is<br />
compressively loaded with known weights. The temperature and movement taking<br />
place in the sample are measured until a reduction of more than 5 per cent in the<br />
original length is registered. The temperatur~ at which collapse commences and<br />
52
----~-------- - - -<br />
at I per cent deflection intervals up to 5 per cent are used as an indication of the<br />
material's R. U.L. value.<br />
Another test which is used as a measure of the stability of a material to<br />
repeated heating is the Determination 0/ Permanent Linear Change on Reheating.<br />
This test is carried out by accurately measuring a refractory sample, heating the<br />
sample to a measured temperature and soaking the sample at that temperature<br />
for a set period. After cooling the sample is again measured and any difference<br />
between the first measurement is presented as the permanent linear change in per<br />
cent of the initial length.<br />
Thermal Conductivity<br />
The thermal conductivity of a material is a measure of its ability to transfer<br />
heat. For kiln insulation, low thermal conductivity is sought. Knowledge of this<br />
property enables the kiln designer to minimize the amount of heat lost through<br />
the kiln wall and by the design of less bulky, thinner walled kilns to improve the<br />
thermal efficiency.<br />
Thermal conductivity is measured on a complex apparatus in which one face<br />
of the test material is heated while the opposite face is cooled by a water filled<br />
calorimeter. The rise in the temperature of the water is measured at a range of<br />
hot-face temperatures.<br />
Porosity<br />
The porosity of a ceramic refractory is a property which strongly influences<br />
the thermal conductivity. Porosity is the air space contained within a ceramic in<br />
the form of holes or pores expressed as a percentage of its volume. The higher the<br />
porosity, the better usually will be its insulating ability, but strength, R.U.L. and<br />
durability to abrasion and corrosion may be lowered.<br />
Porosity is determined in several ways, one of which is to weigh a thoroughly<br />
dry refractory sample (Wd), then to boil the sample in water for two hours. The<br />
sample is left in the water for at least three hours after it has cooled and is then<br />
weighed while immersed (Ws). The sample is then removed, lightly dried on the<br />
surface and weighed again (Ww) . The apparent porosity as a percentage of the<br />
Ww-Wd<br />
total volume is then obtained using the formula : P = X 100.<br />
Ww-Ws<br />
Density<br />
Another important property to know when choosing refractories is density,<br />
especially refractories used in shuttle and other intermittent kilns. The bulk density<br />
of a refractory material, expressed in grams per cubic centimetre can be determined<br />
Wd<br />
from the data obtained in the porosity test, where: B.D. = ----<br />
Ww - Ws<br />
SpecifiC Heat<br />
The specific heat of a material, in conjunction wi th its density is used to<br />
calculate the energy storing capabil.ity of the material. Specific heat is the heat<br />
energy which will raise the temperature of one gram of material by one degree<br />
Celsius. The ability of a material to store heat is dependent on both its density<br />
and specific heat. The energy which is stored in the refractory will considerably<br />
increase the cost of a firing. During the cooling cycle the stored heat is released<br />
delaying the rate at which cooling can be carried out, although with some<br />
refractories a tendency to spall may be an overriding factor.<br />
53
Thermal Expansion<br />
The thermal expansion of a ceramic material is also important. When most<br />
ceramic materials are heated they will expand and if constrained wiJI tend to<br />
crush and spall or buckle the structure. This is the reason that expansion joints<br />
are built into kilns to enable movement to be absorbed in a gap of soft compressible<br />
material. Many ceramic materials do not expand at a constant rate; quartz is a<br />
good example. When quartz is heated and reaches 573 degrees Celsius it will<br />
suddenly expand at a greater rate. This sudden change in its rate of expansion is<br />
known as the quartz anomaly and is a reversible change in volume. You can<br />
imagine the stresses in a high silica containing material, which due to shading or<br />
proximity to burners is say 30° hotter at one end than the other. At 573 °C one<br />
end will suddenly expand while the other end wiJI not change.<br />
The thermal expxansion of a ceramic material is measured in a dilatometer.<br />
A sample of material is placed in a small furnace on the dilatometer and gradually<br />
heated. As the material increases in length the amount of growth is recorded<br />
together with the temperature. When completed the data is plotted on a graph.<br />
Some example dilatometric curves are shown in Fig. 1. Curve A is a typical 32 per<br />
cent alumina fireclay brick. The large and sudden expansion due to the quartz<br />
anomaly is clearly seen at 573°C. This type of brick is popular with potters for<br />
kiln construction largely because of its cheapness and availability. The 50 per cent<br />
alumina brick, Curve B, has a better thermal expansion curve in that the expansion<br />
rate is uniform over the temperature range and therefore the material would not<br />
be subjected to as severe stress in heating and cooling. However, the cost of this<br />
type of brick is usually greater.<br />
The Diatom brick, Curve C, is the best of all in terms of thermal expansion<br />
and also has very good insulating properties; however, its P.C.E. value is only<br />
cone 010 (approximately 900°C) and it must not be used above this temperature.<br />
Size<br />
Before a decision is made on what construction materials to choose, first<br />
decide what size kiln is most suitable for your particular requirement. Consider<br />
the situation where say a potter is producing on average .03 cubic metres (approx.<br />
1 cu. ft.) of ware a day. They could choose to build a small .037 cu.m. kiln and<br />
fire once a day, or build a I cu.m. kiln and fire once a month. Let us co ider the<br />
economic factors involved.<br />
Figure 2 shows the internal dimensions of a .037 and 1.01 cu.m. capacity<br />
kiln. For simplicity the flue and firing boxes have been omitted. Assuming a<br />
common method of insulation in both cases, the internal surf· e areas were<br />
calculated. <strong>In</strong> the case of the smaller kiln this was 0.67 sq.m. or a surface area to<br />
volume ratio of 18.1 : 1. With the larger kiln the surface area wa 6.25 sq.m. with<br />
a surface area to vol ume ratio of 6.25 : \. Other factors being equal, heat losses<br />
due to conduction are dependent upon the area of refractory insulation used. the<br />
internal surface area of the small kiln is nearly three times greater than the llirge<br />
kiln for an equivalent volume, therefore the heat losses by conduction from the<br />
smaller kiln would be nearly three times more than from the larger kiln for the<br />
same volume of ware. The heat storage capacity of the smaller kiln is also three<br />
times that of the large kiln, when you consider that 27 firings are required to<br />
achieve the same ware output. It is therefore obvious that the larger the kiln the<br />
more efficient it will be.<br />
Because thermal efficiency decreases with size it is imperative that very light<br />
weight, highly insulative materials should be sed in the construction of any small<br />
kiln. The materials need not be particularly song and the ceramic fibre materials,<br />
54
C;8<br />
0-6<br />
A : 32~. UMINA BRICK<br />
B .. HIGH ALUMINA BRICK<br />
C • DIATOMITE BRICK<br />
FiS 3 Max,,,,,,,,, T.mpe"lIu. LimI ts lor Ie Un<br />
Solid Mat .. ;a!~<br />
Mn~;~,<br />
"C<br />
."'"<br />
>1'"<br />
GttrHll., &- fle.1bIe<br />
Mal:'r .."<br />
. Hot 'act lin"'91<br />
" kltn furn; II,,,e.<br />
Hot l.ee inwliliort<br />
. SKk"'P onsulflion<br />
... ElirctrOfl'lclIf'd<br />
Mullite<br />
.600<br />
--.--'<br />
'-'-'- '- '<br />
200<br />
.....././/.<br />
.....<br />
_._._._ . ..s.<br />
".".-'<br />
600 800<br />
TEMPERATURE. ·C<br />
1000<br />
' Rl ·28<br />
• Reuynill1ited<br />
Sillcone • • blde.<br />
tS ilh~k<br />
1 CordOenil\: Mulli!<br />
' RI·1G<br />
~ Sil~C,}rbide<br />
+ Ordi1h36<br />
+OrdilhJ2 ' A12.<br />
' Ukbti
Materials<br />
After establishing the size and shape of the kiln the next thing to consider is<br />
the most economical materials for construction. Let us now consider some of the<br />
refractory materials which are available in <strong>Australia</strong> and of interest to potters and<br />
kiln builders.<br />
Listed in Fig. 3 are the maximum temperature limits of various kiln materials.<br />
They have been grouped into three categories.<br />
(1) Hot Face Linings and Kiln Furniture<br />
These materials are generally not good thermal insulators but are instead<br />
strong materials at high temperatures, have high R.U.L. values, and are resistant<br />
to abrasion. They are used in applications in which they are likely to be subjected<br />
to high loads or wear, such as kiln props, bats, bridge walls, door jambs and<br />
surrounds. They usually have high heat storage capacities and so their use should<br />
be kept to a minimum.<br />
(2) Hot Face <strong>In</strong>sulation<br />
These materials are used as the main internal insulation of a kiln. They have<br />
low thermal conductivities and in most cases are also low in density and have high<br />
R.U.L. values. The ceramic fibre products are excellent hot face insulators but in<br />
the blanket form are not self supporting which causes difficulty in construction.<br />
Expense is a limiting factor with all hot face insulation.<br />
(3) Back-up <strong>In</strong>sulation<br />
These are lower cost insulators usually having very good insulating properties<br />
but they are limited by low P.C.E. values and so are used behind hot face<br />
insulating materials.<br />
Table 1 gives the properties of these locally available refractory materials<br />
listed according to their general use. Firstly, attention is drawn to three potentially<br />
hazardous materials.<br />
A sbes/os: I have deliberately left this material off the table. It is dangerous<br />
to health, causing lung and stomach cancer, even 20 years after contact and its<br />
use should be avoided at all cost.<br />
Ceramic Fibre: Recently health authorities have expressed concern at the<br />
possibility of some fibres having similar effects to asbestos. Wear a dust mask<br />
when handling these materials.<br />
Diatomaceous Powder: Long term contact by inhalation can cause Ilicosis of<br />
the lungs. Wear a dust mask if you are using this material. (This is t e material<br />
used in swimming pool filters; owners take note.)<br />
One group of materials not listed are the castable and mouldable group of<br />
refractories. These materials are difficult to list accurately in terms of their properties.<br />
Strength, density, porosity and thermal conductivity ar all influenced by<br />
the method of preparation and application and can vary over wide limits.<br />
The materials are applied or cast in a wet mouldable form and allowed to set<br />
to a desired shape. There are three methods by which setting may take place. Air<br />
setting in which a chemical bonding agent such as Sodium Silicate is incorporated<br />
in the mix. Heat setting in which the actual bonding is achieved ceramic ally by<br />
firing, and hydraulic bonding in which a high alumina refractory cement combines<br />
with water to set as concrete. <strong>In</strong> all cases maximum strength is achieved only after<br />
'firing.<br />
<strong>In</strong> order to reduce the overall cost of refractories in a kiln, we should try<br />
to use various material combinations. As the temperature within the wall of a<br />
kiln decreases, a material with a lower temperature rating can be used. These<br />
materials are less expensive and are usually better insulators. From the table it is<br />
56
apparent that there are a number of excellent insulating materials but with<br />
limitations on the maximum temperature at which they can be used. For example,<br />
the diatom brick is a good back up insulator but if the brick was to be subjected to<br />
more than 900°C it would have to be used in combination with one or more other<br />
materials with higher maximum service temperatures. The skill in kiln design is<br />
to use a minimum quantity of costly refractories for the hottest parts of a kiln and<br />
to back them with larger quantities of lower cost insulating materials.<br />
When two or more materials are used in a structure the contact interface<br />
temperature must be calculated. This is done to ensure that the temperature will<br />
not exceed the maximum temperature limit of the lower quality materials, otherwise<br />
the kiln could fail at the interface.<br />
The temperature of each interface is also used in calculating the heat storage<br />
capacity of an intermittent kiln. The heat storage or thermal inertia is important<br />
in considering the overall thermal efficiency of refractory insulation. For example,<br />
one material combination may be very good for thermal insulation but may waste<br />
more heat in s:orage than another material combination which is less effective in<br />
insulation.<br />
Anybody who attempts to design a kiln should know how to calculate the<br />
conduction losses, interface temperatures and thermal storage capacity of refractory<br />
insulation. Without this knowledge the hit and miss approach will more than likely<br />
result in a very inefficient kiln, costly in its use of fuel and costly in its materials<br />
of construction. The calculations are not difficult and nowadays with the aid of<br />
the electronic calculator they can be carried out fairly quickly.<br />
The following example is for the previous I cu.m. capacity kiln constructed<br />
with a combination of refractory materials. The kiln has the internal dimensions<br />
of 0.91 m wide, 1.09 m long and 1.02 m high. For simplicity the same material<br />
combination is used in the walls, floor and roof and a steady state situation in<br />
which temperatures have stabilized, is considered. The properties of all the<br />
materials used are listed in Table 1.<br />
Calculations<br />
I. Conduction Losses<br />
Firstly sketch a cross-section of the chosen layout depicting the materials<br />
which will be used. Then write in for each material the thickness and the thermal<br />
properU of conductivity and density.<br />
1300'C<br />
--.<br />
Fire<br />
Brick<br />
Vermiculite<br />
Clay<br />
Brick<br />
(4t") (2") (4t")<br />
~kness .1<strong>15</strong> m .05 .1<strong>15</strong> m<br />
Thermal<br />
conductivity .10 .21 1.12<br />
w/ m.K<br />
Density 1200 256 1600 kg/ rna<br />
1 .235 m (11") ~<br />
The resistance to the conduction of heat or thermal resistance for each of the<br />
insulating materials is calculated by dividing the thickness of the material by its<br />
thermal conductivity value.<br />
. thickness of material<br />
Thermal ReSIstance (Rt) = --:-________ _<br />
For the firebrick<br />
Rt _<br />
thermal conductivity value<br />
.1<strong>15</strong><br />
= . 1<strong>15</strong><br />
.100<br />
57
For the vermiculite Rt<br />
For the clay brick<br />
Rt<br />
.050<br />
.2 10<br />
.1<strong>15</strong><br />
1.120<br />
.238<br />
= .102<br />
Add them together for<br />
the total Thermal Resistance<br />
= .455 square metres Kelvin/ watt.<br />
or m 2 °C/ w<br />
The heat Bow for every square metre of kiln interior surface can now be<br />
calculated for a given temperature difference. The outer surface temperature of a<br />
kiln is influenced by the velocity of air Bow over that surface. The velocity in turn<br />
is influenced by whether the surface is horizontal or vertical, and the texture of the<br />
surface. GeneraUy after taking all these factors into account and giving consideration<br />
to an economically viable temperature, a figure of about 100°C is accepted.<br />
The temperature difference between the inside of a kiln operating at 1300°C and<br />
the outside of the kiln say 100°C is 1300 - 100 = 1200°C.<br />
temperature difference<br />
Therefore Heatflow (q) = ______.,.-__<br />
total thermal resistance<br />
1300- 100<br />
.455<br />
= 2637 watts/ sq.m.<br />
The heat Bow figure multiplied by the surface area of the kiln will give the Heat<br />
Loss Due to Conduction.<br />
For a 1 cubic metre kiln with a surface area of 6.25 square metres the conduction<br />
heat loss Qc = 6.25 X 2637<br />
= 16 480 watts or 16.48 kilowatts.<br />
This is the power lost every hour that the kiln is at I 300°C. The loss also occurs<br />
at lower temperatures but at a reduced amount.<br />
2. lllterface Temperatures<br />
The next step in the calculations is to determine the interface terwx:ratures<br />
between refractories to ensure that they will not exceed the upper tttnperature<br />
limit of any of the insulating materials.<br />
I ff te~'
TemperalUre between the 1st and 2nd material<br />
(Firebrick and vermiculite) T = inside temperature - heat flow X<br />
1·2 thermal resistance of 1 st material<br />
1300- (2637 X .1<strong>15</strong>)<br />
1300- 303<br />
= 997°C<br />
<strong>No</strong>te that this temperature is just below the lOOO°C limit for vermiculite fill.<br />
Temperature between 2nd and 3rd material<br />
(Vermiculite and clay brick) T = T - heat flow X thermal<br />
2-3 1·2 resistance of 2nd material<br />
997 - (2637 X .238)<br />
997 -628<br />
= 369°C<br />
<strong>No</strong>te that this temperature is well below the 900°C limit for clay brick.<br />
3. Heat Storage<br />
Temperature on outer surface<br />
T = T - (2637 X .102)<br />
3-4 2·3<br />
= 369-269<br />
= lOO°C<br />
The heat lost due to storage in the refractories can now be calculated,<br />
assuming steady state conditions have been reached.<br />
Heat stored (Q) = surface area X thickness X density X specific<br />
heat of the refractory X average maximum temperature.<br />
For the calculations a specific heat of .22 calories/ gram. Kelvin is taken.<br />
Heat stored in the firebrick Q = 6.25 X .1<strong>15</strong> X 1200 X .22 X t(T + T )<br />
inside 1·2<br />
= 6.25 X .J <strong>15</strong> X 1200 X .22 X HJ300 + 997)<br />
= 217 833 kilocalories.<br />
Heat stored in the vermiculite Q = 6.25 X .05 X 256 X .22 X t(997 + 369)<br />
= 12 020 kilocalories.<br />
Heat stored in the clay brick Q = 6.25 X .1<strong>15</strong> X 1600 X .22 X H369 + 100)<br />
= 59 202 kilocalories.<br />
The total heat stored = 217 833 + 12 020 + 59 202<br />
= 289 055 kilocalories X .001163<br />
= 336 kwh<br />
These calculations can be applied to any refractory combination provided the<br />
technical data is available. The procedures are fundamentally those given in the<br />
following texts: ASHRAE Handbook of Fundamentals 1967; Chemical Engineers'<br />
Handbook, J. H. Perry, McGraw-Hill. Further examples of refractory combinations<br />
and the calculated results are shown in Table 2. The first combination (l) we<br />
have just calculated. <strong>In</strong> the (II) combination the vermiculite and firebrick were<br />
replaced with an RI-26 insulating brick. This shows an obvious improvement over<br />
the previous combination with a reduction in overall losses, even though conduction<br />
losses are greater.<br />
The ([[I) combination u lizes a diatom brick on edge backed with rockwool,<br />
in place of the clay brick. The t tal heat losses are further reduced but the interface<br />
temperature T 12 exceeds the rna imum limit of the diatom brick and the combination<br />
wou'd be unsafe to use for long at 1300°C.<br />
The (IV) combination is interesting in that it is the same as (III) except<br />
that the rock wool has been left off. This has caused an increase in the conducted<br />
heat loss with a resultant lowering of the interface temperature, and so the diatom<br />
brick can now be safely used. It is also interesting to note that the heat lost in<br />
59
storage is now less and that this combination of refractories would be the most<br />
economical {rom an energy conservation basis.<br />
The newer ceramic fibre materials sold under the trade names of Triton<br />
Kaowool, Fibrefax, Cerafelt, Saffil, etc., are being increasingly used for kiln<br />
insulation and so I have incorporated these materials in the next three material<br />
combinations. <strong>No</strong>te however, that the maximum temperature limit for the lower<br />
cost fibres is 1260°C. Example (V) shows the effect of a single layer of ceramic<br />
fibre blanket. The wall is only 50 mm thick and yet the heat losses have been<br />
substantially reduced. These materials however are not free standing and would<br />
need to be supported from outside. The usual method of supporting ceramic fibre<br />
blanket is to attach it to a rigid backing material, with heat resisting pins spaced<br />
about 300 mm apart. The commercially available pins are expensive, and add to<br />
the already high cost of the fibre. A less costly method is to use short lengths of<br />
16 swg "Kanthal" element wire bent into loops and passing through the fibre to<br />
be fixed on the cooler side to a steel framework or refractory brick wall.<br />
The material combination (IV) shows the effect of an additional supporting<br />
wall of diatom bricks placed on edge. The heat losses have been further reduced<br />
and a simpler supporting framework would now be used to support the roof.<br />
The last .combination (VII) is similar to a design described by H. D. Emblem<br />
and colleagues and referred to earlier in this article. This combination uses<br />
ceramic fibre blanket pinned to a panel of vermiculite concrete which is in turn<br />
backed with low cost rock wool blanket. Large insulating panels could be made<br />
in this way and encased outside with light gauge steel. The panels would quickly<br />
assemble into a kiln and be self supporting. The heat losses for this combination<br />
are the lowest of any previous method of construction.<br />
An argument often put forward by potters is that light insulation is a waste<br />
of money because insufficient heat is stored in the refractories to slow the rate of<br />
cooling down. Slow cooling being a requirement for crystal growth in some glazes,<br />
r disagree with this attitude for several reasons. Firstly, in a large well loaded<br />
kiln a lot of heat is unavoidably stored in the ware itself and if the kiln insulation<br />
is efficient it will prevent this heat from being lost at any great rate, thus slowing<br />
cooling. Secondly, if especially slow cooling is desired it is still economically<br />
feasible to "fire down", that is control the rate of cooling by still applying some<br />
heat from the burners for the few hundred degrees in which this is required. For<br />
example, the cost of firing down a 1 cu.m. capacity kiln constructed from the<br />
(VII) material combination would amount to 6c per hour, using natural gas. The<br />
reason for this low figure is that heat is no longer required to raise the temperature<br />
of the ware or refractories, and the only losses are the very low conduction loss<br />
and a small flue loss.<br />
Most potters fire much too slowly. Quicker heating and cooling should be<br />
carried out to suit the sensitivity of the ware and not be restricted by the<br />
dominating influence of heavy refractories. Quicker heating and cooling can enable<br />
a more rapid turn-around of a kiln and in situatio s where there is frequently a<br />
backlog of work waiting to be fired, this can save the cost of building another kiln.<br />
Another advantage of lighter kiln materials is that foundations need not be as<br />
heavy or as costly.<br />
Fuels<br />
Any article on kiln design would not be complete if it did not make some<br />
reference to the fuels used for firing. The choice of fuel will greatly influence the<br />
design of a kiln and the choice of refractories. For instance an electric kiln would<br />
60
not require the same quantity of refractories as a gas or oil kiln, as there would<br />
not be a flue or firing box.<br />
The following briefly lists the comparative merits of three of the most<br />
popular fuels. The costs are applicable to Victoria but may have to be modified<br />
in other areas.<br />
Electricity<br />
Electricity is much easier to control than gas and oil fuels. Several tariffs<br />
exist in Victoria. Commercial potters can take advantage of a night rate between<br />
the hours of 11 p.m. and 7 a.m. at only 1.2 1 c/kWh, although their day tariff is<br />
a little higher than that for domestic consumers. For hobby potters (people not<br />
manufacturing for sale) the domestic tariff can be used. That is: for the first<br />
90 kWh, 9.99 c/ kWh; for the next 450 kWh, 3.17 c/ kWh; and the balance used<br />
in a yearly quarter at 2.58 c/ kWh.<br />
The average domestic consumption of electricity for washing, lighting, refrigeration,<br />
etc., is 950 kWh per quarter so that any kiln firing costs would be only<br />
at the 2.58 c/ kWh rate.<br />
Another advantage with electric firing is that flue losses do not exist. This is<br />
the heat wasted by being carried out by the exhaust gases when gas, oil or for<br />
that matter wood, is burned.<br />
Natural Gas<br />
Natural gas is becoming more readily available throughout <strong>Australia</strong> and is<br />
a very convenient fuel. The price in Victoria on the domestic 04 tariff for people<br />
with gas room heaters, is .17 c/ megajoule (1 kWh = 3.6 Mj) which is equivalent<br />
to .612 c/ kWh.<br />
If the industrial tariff is applied the cost is .32 cjMj for the first 20,000 Mj,<br />
.26 c for the next 30,000 Mj, .21 cjMj for the next 100,000 Mj, and so on down<br />
to .1 cjMj.<br />
LPG<br />
The versatility and cleanliness of LPG are the main features of this fuel. The<br />
cost has increased recently and it is now $12.50 per 100 lb. bottle, which is<br />
equivalent to 1.98 c/kWh. The freedom from the Natural Gas Authority's regulations<br />
is claimed by many to be worth the extra expense; however, this can be a<br />
short-sighted view.<br />
Safety Equipment<br />
Safety equipment should be fitted to any kiln, but in particular to gas-fired<br />
kilns, in order to guard against the risk of overheating or explosion. The natural<br />
gas authorities are strict in this requirement and will not allow a kiln to be connected<br />
to their supply unless it meets with their regulations. Thus many potters<br />
bypass these regulations by using LPG which is not as strictly controlled. For a<br />
small kiln, continuously watched, the risks are perhaps tolerable but an explosion<br />
in a large kiln can be fatal. If you are designing or already have a large kiln, give<br />
some thought to fitting the required safety equipment; you should find that the<br />
saving in fuel costs by changing to natural gas will soon pay for the extra equipment<br />
required.<br />
Kiln FIring Costs<br />
The amount of energy required and the fuel used will obviously set the basis<br />
for the cost of a firing. As was previously shown, the correct choice of refractories<br />
will enable a saving in energy by cutting down heat losses and shortening firing<br />
times. Just how much this "lost" energy is worth, for each of the previous material<br />
61
combinations is shown in Table 3. The calculations are based on steady state<br />
conditions.<br />
Table 3. Cost of energy lost for 1 cu.m. kiln, using different fuels.<br />
7 h.<br />
Cost of Lost Heat<br />
Maximum<br />
Temperature<br />
Total Electric LPG" Natural"<br />
Material Heat Loss Firing at Firing at Gas Firing at<br />
.6 I 2c/ kWh<br />
Com binatioD kWh 2.58c/ kWh I 1.98clkWh I<br />
I 451 $11.63 $10.71 $3.31<br />
II 327 $ 8.44 $ 7.76 $2.40<br />
III 271 $ 7.00 $ 6.44 $2.00<br />
IV 261 $ 6.74 $ 6.20 $1.92<br />
V 167 $ 4.30 $ 3.96 $1.22<br />
VI 109 $ 2.81 $ 2.60 $0.80<br />
VfJ 92 $ 2.37 $ 2. 18 $0.67<br />
" includes 20% allowance for flue loss<br />
It is apparent that the choice of fuel can have a marked influence on the cost<br />
of the firing.<br />
The decision on the shape, size, refractory combination and fuel rests with<br />
you the user. Hopefully now you will be able to design and build your own kiln,<br />
specifically suited to your particular requirements, and do this more economically<br />
than in the past.<br />
TABLE 1 -<br />
PROPERTIES OF REFRACTORIES<br />
Authors <strong>No</strong>te: The specific heat of refractories is usually not give~ by<br />
manufacturers. A value of . 22 J/kg for most paterials<br />
and . 27 J/k9 for ceramic fibres is re=ommended.<br />
+Hot Face Lininss & Kiln Furniture<br />
NA<br />
-<br />
<strong>No</strong>t Available<br />
Maximum Bulk. Thermal Apparent<br />
Supplier Type Service Density Expansion Porosity<br />
TEmp.<br />
C kg/m 3 em/em °c ,<br />
N H A F 1400 2120 NA 20<br />
N Ordish 36 1350 1880 NA 28<br />
N Ordish 32 1300 860 NA 27<br />
0 t-1ullite (electromel t) 1650 2500 ·5.0 NA<br />
°<br />
Silicon carbide (ree) <strong>15</strong>00 2600 4.0 NA<br />
0, R, D Sillimanite 1470 2700 5.0 NA<br />
0, R, D OOrdierite-Mullite 1450 2900 3 . 0 NA<br />
62<br />
0 , R, D Cordierite 1300 2700 2.7 NA
·Hot Face <strong>In</strong>sulation<br />
Type<br />
f-1aximum<br />
Service<br />
Temp.<br />
°c<br />
Bulk<br />
Dcnsi1jY<br />
k9/m<br />
Thermal<br />
Conductivity<br />
w/m.K<br />
N, 10, V 1U- 26<br />
N, 0, V RI-20<br />
N, RI-24<br />
I, E Chrome-Alumina Fibre(i)<br />
J, G, E High Alumina Fibre (ii)<br />
K, G, E Ceramic Fibre S 1b(iii)<br />
K, G, E Ceramic Fibre 6 1b<br />
K, G, E Ceramic Fibre 4 1b<br />
<strong>15</strong>40<br />
1400<br />
1320<br />
<strong>15</strong>10<br />
1400<br />
1260<br />
1260<br />
1260<br />
850<br />
750<br />
700<br />
175<br />
140<br />
12S<br />
90<br />
64<br />
.49 @ 1000 0 C<br />
.43 @ 1000<br />
.37 @ 800<br />
.18 @ 800<br />
. 1S @ SOO<br />
.24 @ 1000<br />
.27 @ 1000<br />
.33 @ l OCO<br />
"sack Ug <strong>In</strong>sulation<br />
Supplier<br />
Type<br />
H Darley<br />
5 Litebrik<br />
N Orcel<br />
A, W Vermiculi te Concrete*<br />
E Calciwn Silicate<br />
N Diatom Erick<br />
L Clay Brick<br />
E Marinite<br />
Maximum<br />
Service<br />
Temp.<br />
°c<br />
1200<br />
/<br />
1300<br />
1350<br />
1050<br />
9S0<br />
900<br />
900<br />
900<br />
Bulk<br />
Density<br />
k9/ m3<br />
U50<br />
1200<br />
1200<br />
450<br />
250<br />
650<br />
Ther:nal<br />
COnducLivity<br />
w/m.K<br />
. 65 g 500°C<br />
.505 @ 500<br />
. 550 @ ?<br />
.2~ @ SOO<br />
.112 @ 500<br />
#l ~ @ 600<br />
1600 1.12 @ 600<br />
576 .U5 @ ?<br />
Apparent<br />
Poro::.;ity<br />
\<br />
54<br />
55<br />
50<br />
NA<br />
N.\<br />
80<br />
NA<br />
NA<br />
A<br />
M<br />
A<br />
B<br />
C<br />
Vermiculite Fill<br />
Oia tomaceous Fill<br />
Perlite Fill<br />
Rock Wool BlankEt<br />
Fibre Glass Blanket<br />
1000<br />
900<br />
6S0<br />
750<br />
4S0<br />
256 .21 @ 800<br />
400 .16 @ 500<br />
135 .12 @ 500<br />
60 .073 @ 260<br />
44 . 094 @ 260<br />
NA<br />
NA<br />
!'lA<br />
NA<br />
NA<br />
Suppliers Names:<br />
5 South Yarra Firebrick Co.<br />
N Newbold General Refractories<br />
A <strong>Australia</strong>n Gypsum<br />
I' George \'1ills, McCann & Son<br />
E Eliza Tinsley<br />
L Local brickworks<br />
1~ Materials Ltd<br />
B Bradford <strong>In</strong>sulation<br />
C I.e! Fibreglass<br />
H Darley Firebrick Co.<br />
I ICI Refrac tories<br />
I' G.R. Stein<br />
J 3-M company<br />
K Morganite<br />
0 <strong>No</strong>nporite<br />
R Russel Co''''an<br />
0 Diamond Ceramics<br />
V R G Williams & Co .<br />
G Carborundum<br />
"'Vermict:,lite Concrete<br />
Vermiculite 5 parts by vol ume<br />
Ciment Fondu 1 part<br />
63
Table 2. Heat losses under stt!adv state conditions for different material combinations.<br />
Thermal<br />
Resistance<br />
<strong>In</strong>terface<br />
T emperalure<br />
Conducted Stored Total<br />
Heat loss ' Heat Loss Heat l on<br />
I.<br />
13000 C<br />
Th ickneu(m)<br />
Th erma! Cond<br />
D. nsity<br />
II.<br />
13000 e<br />
Th icknes,(m)<br />
Th ermal Cond<br />
De nsity<br />
Firebrick Ver. Clay Brick<br />
(4 %",<br />
. 1<strong>15</strong><br />
1.0<br />
(2")<br />
.05<br />
.21<br />
(4 Yz" )<br />
.1<strong>15</strong><br />
1.12<br />
1200 256 1600 lOOOC<br />
1-<br />
(11"1<br />
RI·26<br />
(4\;"1<br />
. 1<strong>15</strong><br />
.374<br />
800<br />
Clay Brick<br />
(4\;"1<br />
. 1<strong>15</strong><br />
1.12<br />
1600 l000C<br />
~<br />
-WI-<br />
III<br />
13000 e RI ·26 Diat. Rock<br />
Wool<br />
- (4 \;"1 (3") \1"1<br />
Th ickness{m)<br />
Th ermal Cond<br />
D. nsity<br />
.1<strong>15</strong><br />
.374<br />
800<br />
.07 5<br />
.J9<br />
640<br />
.025<br />
.073<br />
60 l OOOC<br />
(8W'I-_'--<br />
IV<br />
-<br />
13000 C<br />
Th it:kncss(m.<br />
Th ermal Cond .<br />
D. mity<br />
RI·26<br />
{4Yz".<br />
.1<strong>15</strong><br />
.374<br />
Dial.<br />
(3" 1<br />
.075<br />
640 100 0 e<br />
~<br />
R 11·2, 12·3<br />
m 2 K/w ·C<br />
997<br />
.455 369<br />
.4 10 402<br />
947<br />
1.044 4 g~<br />
.702 776<br />
q a at<br />
kw kwh kwh<br />
16.48 336 451<br />
18.29 199 327<br />
7.18 221 271<br />
10.68 186 261<br />
.<br />
V.<br />
~m...,·~<br />
12 woe<br />
~<br />
Th ickness(m)<br />
The rmal Cond.<br />
D ensity<br />
-<br />
Ceramic<br />
Fibre<br />
(2"1<br />
.05<br />
.16<br />
96<br />
l00"C<br />
.......-<br />
(2") ~<br />
.312 -<br />
(<br />
23.2 4.75 166.8<br />
64
Table 2 Continued<br />
Thermal <strong>In</strong>terface Conducted Stored Total<br />
R psistan~ Temperature Heat loss Heat Loss Heat Loss<br />
R t' _2. t2_3. q 0 Ot<br />
VI.<br />
---<br />
12SOOC Ceramic Diat.<br />
Fibre<br />
12"1 13" 1<br />
Thiekneu{m} .05 .075<br />
Thermal Cond<br />
Demity<br />
.16 .19<br />
96 640<br />
l000C<br />
~1 5"'J --<br />
m2K/w "C kw kwh kwh<br />
.704 747 10.3 36.5 108.5<br />
VII.<br />
126O"C<br />
---<br />
Thic:.kncss(m.<br />
Thermal Cond<br />
Demit.,.<br />
Ceramic Ver. Rock<br />
Fibre<br />
Wool<br />
12" 1 13-, <strong>In</strong><br />
.05 .075 .025<br />
.1 6<br />
124<br />
.Oil<br />
96 450 60<br />
f--- 16"1<br />
1.013 Btl6<br />
512 7.5 42.4 94 .9<br />
SPECIAL MlD-TERM SCHOOL - REPETlTlON/ PRODUCfION THROW<br />
ING. A mid-term special instruction course will be held at the Gallery workshop<br />
every Thursday and Friday evenings from 6-9 p.m. for a period of four weeks<br />
from 3rd June to 25th June inclusive. The tutor will be Richard Brooks, who has<br />
worked with both the Leach <strong>Pottery</strong> and Shiga Shigeo. Twelve students only will<br />
be enrolled, and these are expected to be reasonably proficient at the wheel.<br />
<strong>In</strong>struction will cover production attitude and application following through with<br />
the turning and possible appendages. <strong>No</strong> firing will be done within the course<br />
duration. Enquiries to the Potters' Society of <strong>Australia</strong>, 48 Burton Street, Darlinghurst.<br />
Telephone : 31-3<strong>15</strong>1. Tuesday to Saturday. Fee: $30.00.<br />
65
HALF A YEAR ONWARDS<br />
A brief review of the Potters' Society of <strong>Australia</strong>.<br />
<strong>In</strong> the six months since the Spring issue of POllery in A IIstralia there has been great activity<br />
both for the Society and many of its members.<br />
A new vitality is evident with the establishment and development of the Society's new<br />
headquarters at 48-50 Burton Street. Darlinghurst, Sydney. Much credit goes to Hon.<br />
Secretary Joan Alenson for her part in this. Better facilities bave been created for members<br />
with the updating of equipment in the workshop and the provision of a library-reading room,<br />
which also serves for viewing slides and films.<br />
Exhibition galleries have been renovated. The Potters' Society now has the major<br />
exhibiting gallery for ceramics in Sydney, with four rooms on two levels. These are attractiog<br />
increasing numbers of visitors.<br />
Membership of the Society now stands at 4<strong>15</strong> with 140 Exhibiting Members in all<br />
States. There are 113 residing outside N.S.W. Recognition of the role of the Society is<br />
increasing. The N.s.W. State Government, through the Department of Culture, Sport and<br />
Recreation has assisted with small grants, one to help the Society to undertake a country<br />
kiln-building seminar in Condobolin and another towards the purchase of equipment for the<br />
workshop. The Crafts Board of the <strong>Australia</strong> Council has made a grant for the commissioning<br />
of special articles for <strong>Pottery</strong> in <strong>Australia</strong>.<br />
The Society continues to undertake schools and seminars in ceramics in both city and<br />
country areas. The kiln-building seminar, conducted by Jim Simpson in Condobolin in<br />
September 1975 drew potters from many country areas and proved a very successful evenl.<br />
The now traditional Potters' Society Summer Schools were quickly filled . An Earthenware<br />
School for beginners was conducted by Beryl Barton and a Stoneware School for advanced<br />
students was conducted by Richard Brooks and Melinda Hardy. Both were held for the first<br />
time in the workshop area of the Potters' Society headquarters. The latter was also the venue<br />
for the Brian Newman four-day workshop in Sydney in October 1975, a project organised<br />
by the Craft Associ.ation of N .S.W. and financed by the Crafts Board.<br />
<strong>In</strong> addition to general exhibition of Members' work there were special shows by Peter<br />
Dobinson and Janet Barciskill.<br />
The Society's Workshop School commenced its <strong>1976</strong> enrolment with full evening classes,<br />
students enjoying the improved faci lities. Associate Members' days held monthly were well<br />
supported. A varied programme has been followed involving talks, slide viewings, demonstrations<br />
a nd general participation.<br />
Of special significance was the visit to China of the <strong>Australia</strong>n Potters' Delegation,<br />
organised by Margot Staples and lead by Ivan McMeekin. This was as much a "diplomatic"<br />
mission as an instructional visit and as such was very successful. A Potters' Society Group<br />
depaJled for a tour of China in April this year.<br />
<strong>In</strong>ternational Women's Year 1975 was bighlighted in various ways. The <strong>Australia</strong>n<br />
<strong>In</strong>formation Service featured two members, Janet Mansfield and June Lord in the publication<br />
"Austlalia and <strong>Australia</strong> <strong>No</strong>w", in recognition of the importance of women potters<br />
today.<br />
Tbe momentum gained in tbe past period continues with the visit in April of the<br />
internationally-known potter, Don Re.itz, to give master classes, workshOps and lectures in<br />
Sydney, Perth , Canberra, Armidale and Cootamundra. His visit, co-sponsored by the Potters'<br />
Society of <strong>Australia</strong>, coincides with the <strong>Australia</strong>n-American Festival. SpeCial ceramic<br />
exhibitions of Members' work are planned for the Potters' Gallery and the Seymour Centre.<br />
A school for production throwing is being organised for mid-year to further develop<br />
ski lls of members and an Jnterstate Members' Exhibition is to be "'eld in Octoher <strong>1976</strong> al<br />
the Potters' Gallery.<br />
66
BOOK REVIEWS<br />
HANDICRAFTS OF INDIA by Kamaladevi Chattopadhyay, published by the<br />
<strong>In</strong>dian Council of Cultural Relations, Azad Bhavan, <strong>In</strong>draprastha Estate, New<br />
Delhi, 110001. Price: Rs 60.00. Forty-four pages of black and white illustrations,<br />
twenty pages of colour, 146 pages of text.<br />
Meeting Kamaladevi Chattopadhyay at the World Craft Council's Asian<br />
Conference in Sydney in 1975 one could not fail to be impressed by her deep<br />
sincerity and good sense when she spoke of the craftsman's place in the developing<br />
nations. Kamaladevi Chattopadhyay had been chairman of the All <strong>In</strong>dia Handicrafts<br />
Board for 20 years and active in the theatre movement for a great part of<br />
her life. She has also held the position of Vice-President of the World Crafts<br />
Council.<br />
Handicrafts of <strong>In</strong>dia sets out to document the traditional crafts of <strong>In</strong>dia,<br />
giving information on techniques and historical development and discussing the<br />
place of the crafts in the lives of the <strong>In</strong>dian people. A chapter on earthenware<br />
points out that clay objects for ritual use are as important and prolific as clay<br />
domestic utensils. A filled water pot is a symbol of good omen and indispensable<br />
in any ritual, and the many deities requiring worship cause the production of<br />
countless clay figurines, ceremonial pottery and votive offerings. The style and<br />
production methods of a great many districts are described including reference to<br />
glazed tableware, recently developed.<br />
"The growth of handicrafts in society was the sign of the cultivation of<br />
sensitivity and the stirring and mellowing of humanism. It stood for man's endeavour<br />
to bring elegance and grace into an otherwise harsh and drab human life<br />
.. . " wrote the author in her introduction. As a record of the crafts of a highly<br />
creative people Handicrafts of <strong>In</strong>dia is a work of authority.<br />
It is a pity that the illustrations which all appear at the end of the book on<br />
unnumbered pages were not directly related to the text.<br />
THE POTTERS' DICTIONARY OF MATERIALS AND TECHNIQUES by<br />
Frank Hamer, Pitman Publishing Pty. Ltd., <strong>15</strong>8 Bouverie Street, Carlton 3053-<br />
$32.00.<br />
This is a large, very readable book containing 348 pages profusely illustrated<br />
with photographs and line drawings. Apart from its value as a dictionary this<br />
book contains as much useful information as you would find in a small library of<br />
potters' references.<br />
The definition 0 words and phrases is frequently followed by a detailed<br />
article. Under the headmg Crack is a description of 20 different types of cracks,<br />
their causes and remedies. Perhaps you are guilty of Clobbering, you can find its<br />
definition in these pages. An appendix of useful tables such as Conversion Scales,<br />
Formulas, Table of Elements, and Ultimate Analysis, to mention a few, add to<br />
the book's value.<br />
Frank Hamer has produced this excellent book with an authority based on<br />
years of experience as a potter and teacher.<br />
67
EXHIBITION REVIEWS<br />
JUDY LORRAINE<br />
Craft Centre, South Yarra<br />
Judy Lorraine's exhibit "Potsound II:<br />
Primitive Metaphysical Propositions"<br />
at the Craft Centre in South Yarra,<br />
Victoria, offered the viewer a sigruficant<br />
sensual experience. Using unglazed<br />
clay, hides, knotted and coiled<br />
fibres, and bamboo, she created a<br />
series of musical instruments which<br />
satisfy the auditory, as well as tactile<br />
and visual senses. The broad range of<br />
works included drums of several types,<br />
plate and bowl gongs, chimes, pluckin'<br />
drums, maraccas, ocarinas, and a<br />
banjo. Although the use of clay in producing<br />
such objects is uncommon if<br />
not unique, they are not an expression<br />
of a search for novelty. On the contrary,<br />
Judy Lorraine has based her<br />
work on simplicity, purity of form ,<br />
sensitivity to musical sound, and a<br />
strong affinity for her materials. Separating<br />
herself from contemporary<br />
ideas of musical instruments, she starts<br />
with a simple material, clay, and some<br />
fundamental characteristics of sound.<br />
Her objects are the answers to basic<br />
questions about making music, questions<br />
about vibrations, resonant spaces,<br />
closed and open volume. Because of<br />
this, they are never decorative imitations<br />
or superficial reproductions of the<br />
craft of other peoples, other times.<br />
They are not like "primitive" objects,<br />
they are primitive in a most genuine<br />
sense of that word. They are an effective<br />
answer to a contemporary craftsperson's<br />
search for simplicity, yet at<br />
the same time they represent an extension<br />
of the simple clay pot, giving<br />
it greater scope as an object to be seen<br />
and touched but also struck, plucked,<br />
beaten, pounded, shaken, and heard.<br />
Although "Potsound II" was the<br />
major and most interesting exhibit in<br />
the show, three other themes were<br />
also presented-"Elephant Bird Spectator<br />
Sports", "April in Saigon", and<br />
"Grub City". Most noteworthy of these<br />
were Saigon's Elephant Majors, satirical<br />
constructions of coil and slab, with<br />
military hats, noses askew, glazed buttons,<br />
and chests full of medals. The<br />
majors gave the impression of being<br />
small-minded, self-important, promoted<br />
beyond merit, and entirely supernumerary.<br />
The social comment in<br />
"April in Saigon" was more readily<br />
perceivable than in "Grub City", an<br />
expression of the chaos and dehumanization<br />
of the modern city. Texture suggesting<br />
high-rise buildings was superimposed<br />
on a form which was part<br />
grub, part city-scape. Miniature road<br />
signs, green trees, and flags related to<br />
titles such as "Self-Destruction", "Men<br />
at Work", and "Lone Pine Parking<br />
Lot".<br />
Some thrown functional pottery<br />
was shown. On the whole this lacked<br />
the warmth and spirit which characterizes<br />
Judy Lorraine's bold and handsome<br />
hand-built work. Her large slab<br />
plates, rubbed with oxides to complement<br />
simple impressed patterns, were<br />
among her finest pieces, strong and<br />
earthy yet subtle and elegant.<br />
Judy Lorraine's throughtful explorations<br />
into sound-making clay objects<br />
have resulted in some extraordinary<br />
work with ~a t beauty and vitality.<br />
Such work may well have the potential<br />
for further extension into the areas of<br />
music, movement, and theatre. Developments<br />
of this type can contribute<br />
to a breakdown of those compartments<br />
which tend to confine and separate<br />
creative people and their expressions,<br />
defirung creative work by the materials<br />
used rather than by the essential idea.<br />
Tete Triggs<br />
68
JOYCE SCOTT<br />
Adelaide Festival of Arts<br />
Exhibition, March <strong>1976</strong><br />
<strong>In</strong> her latest exhibition of hand-built<br />
ceramic sculpture at the Greenhill Galleries,<br />
Joyce Scott maintains the exceptional<br />
quality for which her work is<br />
renowned.<br />
Though many of the pieces are<br />
very large, Joyce manages to retain a<br />
strong feeling of lightness, and elegance,<br />
in her work. This combination<br />
of massive size with an air of delicacy<br />
is exceedingly satisfying.<br />
Through the sensitive use of clay<br />
and the design elements of movement,<br />
form, texture and colour Joyce creates<br />
sculptures that are beautifully simple,<br />
yet maintain delicate balance and individuality.<br />
These pieces often have subtle<br />
alterations in contour and surface, and<br />
smaller exciting areas of contrast with<br />
broken edges and clusters of organiclike<br />
forms.<br />
One senses a movement towards<br />
greater use of space and the environment<br />
within some of the sculptures.<br />
VIC GREENAWAY<br />
Narek Galleries<br />
Peter Schlliz<br />
The most spectacular of Greenaway's<br />
pieces, the most individual, are his<br />
female figures. <strong>In</strong> these, over the last<br />
two years, he has written a figurative<br />
essay on his deepest creative and intellectual<br />
aspirations. Significantly, in this<br />
quite brilliant one-man exhibition at<br />
Narek Craft Galleries in Canberra the<br />
calmer, more masked, figures' are<br />
clothed in porcelain : earlier the glazes<br />
were less refined and contrasts between<br />
plain, stone, tapered, cylindrical stems<br />
and freely-shaped hoods or cowls were<br />
urgently suggestive. The sterns symbolized<br />
the intransigence of materials, the<br />
restraints of orthodox skills, the co~ls<br />
stood for the unrealised, interpretative<br />
aspirations - sometimes they floated,<br />
ghost-like, sometimes they suggested<br />
shapes from a romantic past, sometimes<br />
they carne close to the anonymous,<br />
emblematic present. There was<br />
a sense of exploration, of the excitement<br />
of something tentative and halfrealised.<br />
The sculptural pieces in this exhibition<br />
are pieces of fulfilment; to the<br />
extent that there is a suggestion in them<br />
already of the decadent. Two new, and<br />
quite unprecedented, pieces offer both<br />
a new direction and a memory of<br />
Greenaway's time in Japan - sma))<br />
wharves or jetties, with miniature<br />
figures in random posture, little islands<br />
of man's affectations and anonymity.<br />
Greenaway's latest "big" figures are<br />
much more certain in their execution:<br />
cone-like stems accept variations and<br />
the cowls have lost their ethereality<br />
and romance, and accepted an anchoring<br />
decorativeness. They assert the<br />
vanity of human wishes.<br />
These figures and the new composite<br />
pieces which use them, indicate<br />
the directions of Greenaway's thought,<br />
the tensions between craftsman and<br />
thinker. Other pieces in the exhibition<br />
find a different resolution. There are<br />
sets of plates, goblets, tea cups, coffee<br />
cups; there are individual jugs, platters<br />
and vases. There is the stock of the<br />
domestic potter but no recognition of<br />
the limitations commonly accepted by<br />
the domestic potter. Another of<br />
Greenaway's signatures is his transformation<br />
of the humblest of all domestic<br />
pots, the egg-cup, into a quite beautiful<br />
, and independent, shape. And all of<br />
what might loosely be called his domestic<br />
items have this energy of reappraisal.<br />
They do not conform. They<br />
do not seek change for change's sake.<br />
They offer the limited harmony which<br />
his larger, more intellectually exploratory<br />
forms suggest is so uncertain ;<br />
they recognise its validity and, on the<br />
simply decorative level, its beauty.<br />
These are the precious things wi th<br />
which we surround ourselves.<br />
This is a beautiful, and complete,<br />
exhibition. It marks both Greenaway's<br />
69
extraordinary technical accomplishment<br />
and his creative aspiration. It is<br />
an attempt to lead people beyond their<br />
expectations, to encourage them not to<br />
respond to any conventional notion of<br />
standards of excellence but to look for<br />
meaning, to find values which are not<br />
easily typed. For Greenaway it is, of<br />
course, one of those recurring moments<br />
of declaration; but it is one that we<br />
should ·Ill ponder.<br />
w. S. Ramson<br />
ROBYN TREMBLE<br />
Brisbane Potters' Den<br />
The similarity of glazes, techniques,<br />
forms, and ideas which were for so<br />
long a monotonous feature of Queensland<br />
ceramics are now no longer quite<br />
so evident.<br />
The main impetus to greater individuality<br />
in Queensland ceramics<br />
seems to have been largely due to the<br />
efforts of the Queensland Potters'<br />
Association with its imaginative programme<br />
of workshops and exhibitions.<br />
The echoes of the Soldner visit are still<br />
apparent, indicating that his shock<br />
treatment in this conservative environment<br />
was extremely effective. It is even<br />
more apparent at times that the individuality<br />
of a visiting potter can be<br />
parodied into a trendy gimmick on the<br />
local scene and pseudo Peascods litter<br />
the exhibitions for months.<br />
The real value of the visitors,<br />
however, has been to open the scene<br />
to the potential of ceramics as a creative<br />
and expressive medium away from<br />
the sound comforts of Leach and<br />
oriental embellishments.<br />
Recent exhibitions in the Brisbane<br />
Potters' Den have provided excellent<br />
examples of fresh and individual approaches<br />
to the medium, and the exhibition<br />
in <strong>No</strong>vember by Robyn<br />
Tremble showed a promising originality.<br />
Most of the pots in the exhibition<br />
were of unglazed stoneware with positive<br />
rounded profiles. Some of these<br />
carried rows of disc handles and in<br />
others the starkness of the form was<br />
ROBIN TREMBLE: Black bottles, 65 cm,<br />
manganese over unglazed stoneware.<br />
J280' C. Potters' Den, Brisbane<br />
relieved by broken and torn lips held<br />
securely by buttons and button-holes.<br />
A series of rounded bottles had a distinctly<br />
anthropomorphic quality with<br />
pleasing rounded forms ~hd with small<br />
eyes impressed above the spouts.<br />
Equally pleasing was a group of<br />
raku pots with simple tin and copper<br />
glazes and heavily blackened body.<br />
These pots had a directness and vitality<br />
a~propriate to the technique and suggest<br />
that Robyn Tremble has the sensitivity<br />
to develop fairly rapidly into one<br />
of our more promising potters.<br />
Jeff Shaw<br />
70
GOSFORD SHIRE SEVENTH<br />
ANN UAL ART EXHIBITION<br />
This year's exhibition of paintings, pottcry<br />
and drawing, held in March,<br />
attracted more than seventy entries in<br />
the wheel-thrown and hand-built pottery<br />
sections. The prizemoney of $450<br />
allocated for the pottery section was<br />
used to purchase acquisitions for the<br />
Shire's collection. The adjudicator,<br />
Wanda Garnsey, said that it was satisfying<br />
to see such an improvement in<br />
the standard of pots from the previous<br />
JANET MANSFIELD: Raku platter. 45 em<br />
diam., white glaze, copper lustre. Gosford<br />
Shire Annual Art Exhibition<br />
year. She commented on the wide range<br />
of approach in the hand-built pots and<br />
the interesting variety of glazes used in<br />
the wheel-thrown section. Results of<br />
the wheel-thrown section: Highly Commended<br />
- Janet Mansfield, Shigeo<br />
Shiga; Commended-Janet Mansfield,<br />
G. McCracken, Beryl.£arton, D. & W.<br />
Campbell. Results of hand-built section:<br />
Highly Commended - Roger<br />
Keane, Gillian Dodds; Commended -<br />
Mavis Schicht, Ross McBride, Glenys<br />
Morrison, John Flakelar.<br />
THE FRED AND MARY MARER<br />
COLLECTION<br />
Fred and Mary Marer have been collecting<br />
pottery on the West Coast of<br />
California over the past 20 years. Paul<br />
Soldner selected part of their collection<br />
which has been loaned for an exhibition<br />
sponsored by the Crafts Board of<br />
the <strong>Australia</strong> Council. The collection<br />
will be seen in the following galleries:<br />
Newcastle City Art Gallery; <strong>Australia</strong>n<br />
Museum, Sydney; Queensland Art Gallery,<br />
Brisbane; Tasmanian Museum<br />
and Art Gallery, Hobart; National<br />
Gallery of Victoria, Melbourne; Adelaide<br />
Festival Centre; Art Gallery of<br />
Western <strong>Australia</strong>, Perth.<br />
As an introduction to the Exhibition's<br />
Catalogue Paul Soldner writes:<br />
"As I recall, Fred Marer just walked<br />
into our pot shop one Saturday afternoon<br />
sometime in 1955. We were a<br />
small group then, maybe half-a-dozen<br />
students and our teacher Peter Voulkoso<br />
Although the perspective acquired<br />
with time has shown that great things<br />
were happening in clay that year, little<br />
did we realise the importance then.<br />
But somehow Fred Marer must have<br />
sensed its importance because he soon<br />
became a regular visitor, a collector of<br />
our pots and a personal friend. . . .<br />
At times Pete would point out a particularly<br />
successful pot to Fred, and<br />
Fred in turn would often act on his<br />
information by asking to purchase it.<br />
It didn't seem to make much difference<br />
who made it, just that it be good .. . .<br />
Fred's collection of contemporary pottery<br />
is exciting because he was present<br />
at its inception. He understood the<br />
evolving shapes and ideas because he<br />
made the effort to understand the<br />
people who were making them change.<br />
A purchase was not often a snap<br />
judgement. Rather, after a length y<br />
consideration of a piece, perhaps a<br />
questioning of the maker, Fred would<br />
ask to take it home on trial. I believe<br />
this patience of the need to live with<br />
a new idea, helps to explain why so<br />
71
many of Fred's pots are of high<br />
quality. The test of time as one method<br />
of judging value has been one of Fred's<br />
most useful tools in determining what<br />
to buy. Added to this, of course, was<br />
his willingness to seek advice from<br />
others and a certain willingness to<br />
gamble. But, in the end, the collection<br />
reflects Fred's eye."<br />
PETER VOULKOS: Platter, stoneware with<br />
porcelain inlay, 40.6 cm x 33 cm approx.<br />
Fred and Mary Marer Collection<br />
PUBLICATIONS available from the Editor, 48 Burton Street, Darlinghurst 2010.<br />
<strong>Pottery</strong> in <strong>Australia</strong> (back numbers) 9/ 2, 10/ 1,10/ 2, 11 / 1, 11 / 2, 12/1 (70 cents<br />
each); 12/ 2, 13/ 1, 13 / 2 ($1.50 each); 14/ 1 ($2.00); 14/ 2 ($2.00).<br />
Materials and Equipment:<br />
1. Checklist for N.S.W. Potters, 75 cents.<br />
2. Checklist for Victorian Potters, 25 cents.<br />
3. Checklist for West <strong>Australia</strong>n Potters, 25 cents.<br />
Booklets: (postage extra 20 cents per copy).<br />
ELECTRIC KILN ( Arthur Higgs): price 75 cents.<br />
GAS KILN, CATENARY ARCH (Les Blakebrough): price 50 cents.<br />
GAS KILN, TOP LOADING (Ivan Englund): price 50 cents.<br />
RAKU: price 50 cents. (Copies of earlier edition: 30 cents).<br />
A SIMPLE WOODFIRED KILN (Ivan Englund): price 50 cents.<br />
HIGH-TEMPERATURE WOOD-BURNING KILN (Ivan cMeekin):<br />
price 50 cents.<br />
A 10 cu. ft. OIL-FIRED KILN PLAN (Alan Peascod): price $2.00.<br />
BRISBANE ROCK GLAZES, and<br />
THE BUMBO LATlTE, both by Ivan Englund : price 30 cents each.<br />
A DIRECTORY OF POTTERS: gratis, 20 cents postage.<br />
GALLERIES & POTTERIES TO VISIT IN AUSTRALIA: gratis, 20 cents<br />
postage only.<br />
KICK-WHEEL PLAN (set of four diagrams): price $1.00<br />
72
EXHIBITIONS & COMPETITIONS<br />
EXHIBITIONS<br />
Fred & Mary Marer Collection<br />
Judi Elliott<br />
Millon Moon<br />
Bela Kotal<br />
Milton Moon<br />
Janet Barrlskill<br />
Alan Walt<br />
Group Exhibition<br />
Carol-Ann Fooks<br />
Sandra Black<br />
Milton Moon<br />
Joyce Scott<br />
Sam Shub<br />
Lucy Boyd, Hatton and<br />
Robert Beck<br />
<strong>Australia</strong>n-American Festival<br />
Exhibition<br />
Maldon <strong>Pottery</strong><br />
M1cbiko Love<br />
Kim Martin<br />
Derek Smltb<br />
Mark Thompson<br />
Sue Moorhead<br />
Zelma Dufton<br />
Shigeo Shiga<br />
Drinldng Pots<br />
Newcastle City Art Gallery<br />
Beaver Galleries, Red Hill, A.C.T.<br />
Collectors' Gallery, Perth<br />
Cliff St. Gallery, Perth<br />
Festival Theatre Complex, Adelaide<br />
Potters' Gallery, 48-50 Burton St.,<br />
Darlinghurst, Sydney<br />
The Craft Centre, South Yarra, Vic.<br />
Narek Galleries, Deakin, A.C.T.<br />
The Craft Centre, Glibert PI. , Adelaide<br />
Collectors' Gallery, Perth<br />
Greenhill Galleries, <strong>No</strong>rth Adelaide<br />
Greenhill Galleries, <strong>No</strong>rth Adelaide<br />
Manyung Gallery, Mt. Eliza, Vic.<br />
Macquarie Galleries, Canberra<br />
Potters' Gallery, 48·50 Burian St.,<br />
Darlinghurst, Sydney<br />
Potters' Cottage, WarrandYle<br />
Fremantle Arts Cenlre<br />
Potters' Cottage, Warrandyle<br />
The Crafl Cenlre, Soulh Yarra. Vic.<br />
Jam Factory Gallery, St. Pelers, S.A.<br />
Aldgate Crafrs, Aldgate, S.A.<br />
Macquarie Galleries, Sydney<br />
Von Bertouch Galleries, Newcastle<br />
Laburnum Gallery, Blackburn, Vic.<br />
Feb. <strong>1976</strong><br />
Feb.<br />
Feb.<br />
Feb.<br />
March<br />
March<br />
March<br />
March<br />
March<br />
March<br />
March<br />
March<br />
March<br />
March·April<br />
April<br />
April<br />
April<br />
April<br />
April<br />
April<br />
April<br />
April·May<br />
April·May<br />
April·May<br />
FORTHCOMING EXHIBITIONS<br />
Potters' Society of AustraJia<br />
Ikebana Pots<br />
Jan Twyerould<br />
Judi Lorraine<br />
PhilUp McConnell<br />
Andrew Park<br />
Val Taylor<br />
Crafts Victoria<br />
Ration Beck and Lucy yd<br />
Potters' Society of AustraJla<br />
New Members<br />
Potters' Society of <strong>Australia</strong><br />
Members' Exhibition<br />
Potters' Society of <strong>Australia</strong><br />
Members' Exblbition<br />
Victorian Ceramic Group<br />
Frederick Cbapeau<br />
Graham Gonn<br />
Sbunlcbl <strong>In</strong>oue<br />
Ben Kyprldakls<br />
Greg Daly<br />
Vlt Jurlvlclus<br />
Potlers' Gallery, 48·50 Burton St.,<br />
Darlinghurst, Sydney<br />
Aldgate Crafts, Aldgate, S.A.<br />
Narek Galleries, Deakin, A.C.T.<br />
The Craft Cenlre, South Yarra, Vic.<br />
Old Bakery Gallery, Lane Cove, Sydney<br />
Beaver Galleries, Red Hill, A.C.T.<br />
Shepparton Art Gallery<br />
Von Bertouch Galleries, Newcastle<br />
Potters' Gallery, 48·50 Burlon St.,<br />
Darlinghurst. Sydney<br />
Potters' Gallery, 48·50 Burton St.,<br />
Darlinghurst, Sydney<br />
Farmer's Blaxland Gallery, Sydney<br />
Caulfield Art Cenlre, 441 <strong>In</strong>kerman St.<br />
Narek Galleries, Deakin, A.C.T.<br />
Aldgale Crafts, Aldgale, S.A.<br />
The Chlft Centre, South Yarra, Vic.<br />
FeSlival Centre, Adelaide<br />
Potters' lIage, Warrandyte, Vic.<br />
Potters' Gallery, 48·50 Burton St.,<br />
Darlinghurst, Sydney<br />
May<br />
May<br />
May<br />
May<br />
May<br />
May<br />
May·June<br />
May·June<br />
June<br />
June<br />
June<br />
June<br />
June<br />
June<br />
June<br />
June<br />
June<br />
July<br />
73
Peter Rushfortb<br />
Les Blakebrougb<br />
Robyn Davis and Lois Westlake<br />
Crafts, Victoria<br />
Jim Nelson<br />
Group Exhibition<br />
12 South <strong>Australia</strong>n Potters<br />
Day for Mugs<br />
Vic Greenaway<br />
Janet Mansfield<br />
Jan Twyerould<br />
Sylvia Halpern<br />
Judith GledhUl and DOD Jones<br />
Beaumaris Art Group-<br />
Ceramic Exhibition<br />
Shlgeo Shiga<br />
<strong>Australia</strong>n Ceramics--46 Potters<br />
Peter Mlnson-Glass exhibition<br />
Japanese Prints and Ceramics<br />
Sam Herman-Glass exhibition<br />
R. and C. Craine<br />
Tim Moorhead<br />
John Dermer<br />
Rhonda Longbottom<br />
Alan Peascod<br />
Wally Scbwab<br />
Alan Watt<br />
Alan Peascod<br />
Hilary WoUf<br />
Jolanta Janavicius<br />
David Jones Art Gallery, Sydney<br />
Macquarie Galleries, Sydney<br />
Old Bakery Art Gallery, Lane Cove,<br />
Sydney<br />
City of Hamilton Art Gallery<br />
Narek Galleries, Deakin, A.C.T.<br />
Potters' Gallery, 48-50 Burton St<br />
Darlinghurst, Sydney .,<br />
Aid gate Crafts, Aldgate, S.A.<br />
Jam Factory Gallery, St. Peters, S.A.<br />
Beaver Galleries, Red Hill, A.C.T.<br />
Narek Galleries, Deakin, A.C.T.<br />
Potters' Cottage, Warrandyte, Vic.<br />
Aldgate Crafts, Aldgate, S.A.<br />
Clive Parry Galleries, 468 Beach Rd.,<br />
Beaumaris<br />
Narek Galleries, Deakin, A.C.T.<br />
Newcastle City Art Gallery, Newcastle<br />
Beaver Galleries, Red HiIJ, A.C.T.<br />
Macquarie Galleries, Canberra<br />
The Craft Centre, South Yarra, Vic.<br />
Manyung Gallery, Mt. Eliza, Vic.<br />
Narek Galleries, Deakin, A.C.T.<br />
Potters' Gallery, 48-50 Burton St.,<br />
Darlinghurst, Sydney<br />
Aldgate Crafts, Aldgate, S.A.<br />
The Craft Centre, South Yarra, Vic.<br />
Jam Factory Gallery, St. Peters, S.A.<br />
Manyung Gallery, Mt. Eliza, Vic.<br />
Potters' Gallery, 48-50 Burton St.,<br />
Darlioghurst, Sydney<br />
Beaver Galleries, Red Hill, A.C.T.<br />
Old Baker Gallery, Lane Cove, Sydney<br />
July<br />
July<br />
July<br />
July<br />
July-Aug.<br />
Aug.<br />
Aug.<br />
Aug.<br />
Aug.<br />
Aug.<br />
Aug.<br />
Aug.<br />
Aug.-Sept.<br />
Aug.-Sept.<br />
Aug.-Sept.<br />
Sept.<br />
Sept.<br />
Sept.<br />
Sept.<br />
Sept.-Oct.<br />
Oct.<br />
Oct.<br />
Oct.<br />
Oct.<br />
Oct.-<strong>No</strong>v.<br />
<strong>No</strong>v.<br />
<strong>No</strong>v.<br />
<strong>No</strong>v.<br />
COMPETITIONS<br />
Third Singleton <strong>Pottery</strong> Prize<br />
$125 Acquisitive<br />
$50 Local<br />
$65 Purchases<br />
Judges: lim and Jean Tyler. Enquiries Phone 065.747<strong>15</strong>7<br />
Townsville Pacific Festival Ceramic Awards<br />
$250 <strong>No</strong>n·acquisitive open<br />
$100 <strong>No</strong>n·acquisitive <strong>No</strong>rth Queensland<br />
$500 Purcbase for Art Gallery<br />
Judge: Hiroe Swen<br />
Enquiries: Mrs. Fussell, P.O. Box 1798, Townsville<br />
Bendigo lnternational <strong>Pottery</strong> Award<br />
S 1,500 Best Exbibit<br />
$500 Highly Commended<br />
$250 Honourable Mention<br />
Port Hacking Potters' Group<br />
$ I 00 Open hand·built<br />
$100 Open Wheel·thrown<br />
Enquiries: Box 71, P.O., Miranda. Phone 522.83 ~ M. Ogle<br />
Walkers/ Pugmill <strong>Pottery</strong> Award<br />
$500 Prize<br />
Enquiries: See page 79.<br />
May <strong>1976</strong><br />
June<br />
July<br />
Aug.<br />
Oct.<br />
74
COMPETITION AWARDS<br />
Diamond Valley Ceramic Award<br />
Judge: Reg Preston<br />
Aldgate Crafts Award-Mad<br />
Hatters Teaparty-<br />
Judge: Reg Preston<br />
Judge : Bert Flugelman<br />
John Teschendorf<br />
Thomas Cockram<br />
Functional teapot<br />
Mark Thompson<br />
Fantasy teapot-<br />
Gosford Shire 7th Annual Art Exhibition--See reviews page<br />
Bathurst Ceramic Award<br />
Hunters Hill Annual Art Exhibition<br />
Open Ceramic Section<br />
1st Prize: Janet Mansfield<br />
Highly Commended: Gillian Dodds, Peter Wilson<br />
Sculpture: Weody Ericksoo<br />
<strong>No</strong>v. 1975<br />
March <strong>1976</strong><br />
Sept. 1975<br />
NEWS<br />
THE WESTERN AUSTRALIAN ARTS COUNCIL in association with the City of Fremantle<br />
and the Fremaotle Arts Centre has established a new programme called Arts Access. This<br />
programme will take pottery workshops to country areas. Enquiries to I Finoerty Street,<br />
Fremantle.<br />
A guest tutor at Fremantle Arts Centre for the summer school was Bill Samuel who<br />
conducted the master class.<br />
Jean Robins, recently returned from tour of China, Europe and Morocco, is now<br />
resident tutor at the Fremantle Arts Centre. The rich variety of Moroccan handcrafts and<br />
visits to the colourful old pottery districts in Fez Marrakesh and Safi was a rewarding<br />
highlight of the tour.<br />
Bryan Newman as guest of the Craft Association conducted a stimulating workshop at<br />
the premises of the Perth Potters' Club in October. The workshop was for 12 potters of<br />
wbich 4 places were reserved for country people.<br />
Victor Greenaway has been invited to teacb the residential craft scbool organised by<br />
the W.A. <strong>In</strong>stitute of Technology at Muresk Agricultural College in May. Other potters<br />
invited to demonstrate are Sandra Black, Joan Campbell, Mick Kusnick and Jean Robins.<br />
W.A. <strong>In</strong>stitute of Tecbnology are planning a ceramics, textiles and jewellery workshop<br />
to take place at Kalgoorlie Scbool of Mines in October.<br />
Mick Kusnick at W.A.I.T. bas been evaluating clay and minerals from the Fitzroy<br />
Crossing area with a view to establishing an aboriginal pottery.<br />
Sandra Black who finishes ber year as resident graduate at W.A.l.T. in June will be<br />
having an exhibition at tbe Collectors Gallery in March.<br />
BEAUMARIS ART GROUP. The new extensIon, which the <strong>Pottery</strong> Section of the Group will<br />
move into is well in progress. Tbe newly acquired pug-mill makes life somewhat easier. This<br />
term the Group are fortunate to have Judy Lorraine as a tutor. A Raku workshop is being<br />
planned for the near fULUre. The lOtb Annual Open Exbibition will be beld at tbe Clive<br />
Parry Galleries, Beaumaris, in August. It is by invitation only. The Group hold many other<br />
classes in Arts and Crafts. EnqtJ.iries are always welcome. BAG Studio, Reserve Road,<br />
Beaurnaris 3193 . Telepbone: 99.4917, Mon.-Fri., 10 a.m.-I p.m.<br />
VICTORIAN CERAMIC GROUP. At the Annual Meeting in <strong>No</strong>vember the following<br />
executive was elected for <strong>1976</strong>: Fresident, Kay Rose; Vice-President, Brian More; Secretary,<br />
Kirill Maganov; Treasurer, Geoff Boag, and Committee. The Group concluded a very busy<br />
and succe.ssful year with an illustrated lecture by Tele Triggs on "New Crafts in Old Places"<br />
(in Ameflca), the "Yellow earth of <strong>No</strong>rth China and its Relationship to Ceramics of the<br />
Area", by Lorna Grover, and a panel dilcussion and selection of members' slides. The<br />
p~ogralT!me of country workshops cO!'tinued and the last city workshop w~s a weekend for<br />
Kiln . bUlldlOg. A great deal of planrung bas already been accomplished th,s year. The first<br />
meetmg was a panel discussion night, tbe subject: "What is the future and place in today's<br />
75
society for the Studio Potter?" The panel, H. R. Hugban, Reg Preston, Ian Sprague, Peter<br />
Laycock and Elsa Arden agreed that while there has neve.r l,>e~n a better public acceptance<br />
of pottery the potier's work must be a labour of love--
TAMWORTH ART AND CRAFT SOCIETY's workshop, equipped with 4 wheels, electric<br />
kilo, silk screen materials, leather work tools, art equipment, macrame twines a!,~ ropes! is<br />
used regularly. We have jllst held a weekend for advanced pott 7 rs tutored by GII,han 9r, .gg·<br />
Seven of our members attended Harry Davis' workshop m Armldale. A members exh,h,t,on<br />
was held in February with guest speaker Rosemary Sinclaire talking on Art and Craft in<br />
the community. The Society's collection is now on display at the Tamworth Art Gallery.<br />
Our postal address is P.O. Box 641 , Tamworth 2340.<br />
NEWCASTLE CERAMIC GROUP exhibited for the first time at the Newcastle A.H. & L.<br />
Association Show. An exhibition will be held at our workshop on 24th-25th April. We are<br />
looking forward to schools later in the year to be tutored by Hildegarde Anstice, Janet<br />
Mansfield aod a New Zealand potter. Our Anoual Review will be held on 24th-25th-26th<br />
of September, in the Foyer of The Great Hall at the University of Newcastle. This is not<br />
just a sale but a review of the Group's achievements and standards we wish to maintain.<br />
57 Bull Street, Cooks Hill.<br />
The PORT HACKING POTTERS' GROUP will conduct regular workshops for members this<br />
year. These will include Soft Slab Building with Beryl Barton, Bead and Jewellery Making<br />
with Betty Davies, and demonstrations and lectures with John Turvey and Bill Samuels.<br />
Our <strong>15</strong>th ANNUAL COMPETITION will be held at Grace Bros., Broadway, from 5th to<br />
13th August. For entry forms write to Box 71 , P.O., Miranda 2228, or phone M. Ogle<br />
522-8335.<br />
The Sutherland Shire Council will be opening their new Civic Centre at Sutherland in<br />
June. The Group have been asked to organise a <strong>Pottery</strong> Exhibition in conjunction with other<br />
crafts for one week. Anyone interested in exhibiting their crafts should contact Betty<br />
Davies, 528-6444.<br />
Meetings are held regularly on the first Wednesday night of each month at the Cronulla<br />
School of Arts, Surf Road, Cronulla. Visitors are welcome. Telephone M. Ogle, 522-8335.<br />
The Craft Association have asked the Group to exhihit their work at the Craft Association<br />
rooms, 50 Burton Street, Darlinghurst, in September for three weeks. Secretary:<br />
S. Mortson, P.O. Box 71 , Miranda.<br />
SIX: Summer Art Programme <strong>1976</strong>, Skidmore College, Saratoga Springs, New York, June 28-<br />
August 6. <strong>In</strong>troductory, intermediate and advanced courses are offered in: painting, drawing,<br />
sculpture. photography, film making. ceramics, jewellery and weaving. Scholarships availahle.<br />
Write or call: Regis Brodie, Director, SIX: Summer Art Programme, <strong>1976</strong>, Skidmore College,<br />
Saratoga Springs, New York 12866. 518-584-5000, ext. 373.<br />
JANET KOVESI writes from London, "I have been baunting Primavera in Cambridge and<br />
the C.P.A. sbop in London wbere I saw an enchanting exhibition nf work by new members .<br />
. . . Ian Godfrey sbowed salt glazed models of kitchen dressers, kilns, potters' wheels, pianos,<br />
beds, and little landscapes with silhouetted trees, clouds and rainbows . . . a tiny picnic<br />
tray in the foreground and a house or church in the distance . . . sometimes cut from<br />
slabs or thrown cylinders. One had a little ship tossing in waves made like partly unfurled<br />
swiss-roll slices."<br />
BETTY BEAVER'S new gallery is a large area of 1100 square feet at 9 <strong>In</strong>vestigator Street,<br />
Red Hill, Canberra. Glass gives plenty of natural light, and good lighting has been instaUed<br />
for the dull days and evenings. There is on display a wide selection of craftwork from<br />
<strong>Australia</strong> and overseas. Betty would like to hear from any craftsmen who would like to have<br />
their work in Canberra, either in the general display or for exhibition.<br />
DOUG ALEXANDER is establishing a pottery at the Cuppucumbalong Art and Craft<br />
Centre near Lanyon, Canberra (proprietors Karen Beaver and Henry O'Cleary) . Doug, who<br />
will be the first craftsman-in-residence at Cuppacumhalong was one of the Delegation of<br />
Potters who visited China in 1975.<br />
CYNTHIA MITCHELL, Tasmanian potter,<br />
who visited China with the <strong>Australia</strong>n Potters'<br />
Delegation, sent the photograph of<br />
Chinese type pots she has heen making<br />
since her return. She says the stetmer is a<br />
great success and she uses it often. "<strong>No</strong><br />
water in the food to start, but it cooks rice<br />
beautjfully and it's great for any casserole<br />
meals because none of the flavour can<br />
escape. The wine /lask is based on the<br />
shape of a prehistoric one from the Nanking<br />
Museum,"<br />
CYNTHIA MITCHELL'S "Chinese"-style<br />
covered tea-cups, steamers and wine-carafes<br />
77
WALLY SCHWAB has been appointed by the South <strong>Australia</strong>n Craft Authority as Master<br />
Craftsman to manage the pottery workshop at the Jam Factory. Wally has a masters' degree<br />
in ceramics from Alfred University, New York, where he studied with Daniel Rhodes and<br />
Val Cushing. He is expected to take up his appointment this year in May.<br />
KEI!H OGILVIE has been commissioned and has now placed six large flower pots in the<br />
FestIval Theatre Restaurant. The pots are the same basic form with diameters about 56 cm<br />
and varying heights up to 84 em. They vary in proportion and are covered with a dolomite<br />
glaze and overglazed with feldspathic glazes.<br />
A "DAY FOR MUGS" is on again at Aldgate Crafts, S.A. It's their ninth annual event,<br />
from July 4-18. Twelve S.A. potters make hundreds. of mugs, goblets, tumblers, drinking<br />
vessels of all shapes and SIzeS for sale. At the opening the purchasers get their mugs kept<br />
filled with hot mulled wine.<br />
ANNE MERCER made this set of cannisters.<br />
They won the Bendigo Prize for 1975<br />
for the best set of utilitarian pieces. Alan<br />
Watt, Victoria, won tbe award for the best<br />
single piece. Peter Rushforth was chairman<br />
of the judging panel. Both potters are emplayed<br />
as lecturers in ceramic design, Anne<br />
at O'Halloran Hill D.F.E. and Alan at the<br />
State College of Frankston, Victoria. The<br />
Craft Board of the <strong>Australia</strong> Council commissioned<br />
A nne to make a similar set for<br />
their own collection.<br />
MILTON MOON has resigned from fuB-time lecturing at the Torrens C.A.E. School of Art,<br />
Ceramics Department, and is now working and living in is SUMMERTOWN POTTERY.<br />
It is in the small hiBs town, in the lane at the side of the t Office store, telephone: 30-1927<br />
(Adelaide). He's open Wednesday to Sunday 11.00-5.00, or by appointment. He sells a range<br />
of functional ware from dinner sets to garden seats alld pots. His only assistant is his son<br />
Damon who is carrying the Moon name to the secooo generation. They use an Ana-Gama<br />
(bank kiln) for wood firing and a 2-chamber kiln fired with gas for production work.<br />
Milton's last commission was a fountain for the Adelaide Festival Theatre Complex.<br />
It consists of domes of varying sizes in a round pond with water spouting out into perfect<br />
dome forms that touch each other as tbey fall back into the pond.<br />
PARIS CREEK STUDIO run by potters Dorothy and Eddie Andrews is open to visitors<br />
7 days a week. Phone them first: 388-3224 (Adelaide).<br />
78
MUSWELLBROOK CERAMIC GROUP. Members of the Muswellbrook Ceramic Group<br />
prepared pots for a display at the Far West Local Anists' Exhibition at the end of March.<br />
The next major event will be lbe Annual <strong>Pottery</strong> Prize in conjunction with tbe Art Prize<br />
Exhibition whicb opens on Saturday, 31st July. It is hoped tbat polters from all over<br />
<strong>Australia</strong> wili suppon this competition. .<br />
The Ceramic Group is suffering acutely from sbortage of workmg space at the Pot House.<br />
A grant was not forthcoming, and necessary extensions are delayed due to lack of finance.<br />
The fifth BENDIGO POTTERY AWARD, open to professional studio polters by invitation,<br />
has been extended to include potters in the United Kingdom, U.S.A., Canada, Japan and<br />
Europe. The winning exhibitor will receive $AI,500. There are also prizes of $A500 and<br />
$A250 for Highly Commended and Honourable Mention. Among the judges this year are<br />
Alan Watt and Milton Moon. Alan Watt was an Award winner in 1974. The winners will<br />
be announced at the Bendigo Art Gallery on Friday, 16th July. The exhibits will be on<br />
display at the gallery for two weeks. All pieces, except for the Award winners, will be on<br />
sale during the exhibition and 25 % of tbe sale price will be contributed by tbe exhibitor to a<br />
fund set up by the Award Committee to purchase a collection of contemporary ceramics<br />
for the gallery-to be known as the " Bendigo Poltery Ceramic Collection".<br />
CRAFT ASSOCIATION SOUTH AUSTRALIA workshops for ceramics this year include:<br />
Surface enrichment, June 12th-13tb, Alan Wall; Small Clay Objects, May 1st-2nd, Marcia<br />
Del Thomas; <strong>In</strong>troduction to Funk, <strong>No</strong>vember 6tb, Tim Moorhead; Ceramic Sculpture, no<br />
date set, Ron Rowe; Stained Glass Worksbop, March 26th-27th, Fred Hammill.<br />
THE CERAMIC STUDY GROUP continues actively to pursue its aim of furthering study<br />
opportunities for its members. The resid.ential Spring School held at Blackheath in September<br />
1975 was tutored by Kathy McMiles and Greg Nelson. <strong>In</strong> October of that year a holiday<br />
weekend was devoted to a Primitive Campout on Janet and Colin Mansfield's property at<br />
Mangrove Mountain. At the Annual General Meeting in <strong>No</strong>vemher, Ted Jones was elected<br />
President, Elizabeth Green, Secretary and Rhonda Smith, Treasurer.<br />
The <strong>1976</strong> programme opened in Fehruary with an Activity Day at the home of Mollie<br />
and Sid Grieve at Pymble with a programme including the creation of a large wall mural<br />
designed by Esme Hopkins, and demonstrations of Japanese calligraphy by Miss Teruko Akita,<br />
porcelain handbuilding by Mavis Scbicbt, ceramic sculpture by Frederick Chepeaux, papermaking<br />
by Marjorie Hall, a combination of techniques for making pols by Rick Ball, and<br />
wheel-throwing by Greg Nelson.<br />
The C.S.G. Study Tour <strong>No</strong>.4 leaves at the end of April for a tour of Iran, Greece, Crete<br />
and Turkey.<br />
A lively programme is planned for the rest of tbe year, the first activity being a two-day<br />
workshop in mid-April conducted by Hiroe Swen.<br />
The group's monthly meeting is held at the McMahon's Point Community Centre, Blues<br />
Point Road, McMahon's Point, on the fourtb Thursday of each month at 8 p.m. (enquiries<br />
32-2103).<br />
79
pots from Angkor Wot<br />
ond Summertown S.A.<br />
exhibited at<br />
aladdin<br />
specialising in australian and<br />
asian/pacific art and ceramics<br />
exhibitions:<br />
Chinese potlers (Pong, Sung, Ming)<br />
Su khotai & Sawankalak (AD 1200-1450)<br />
Annomese o rt potters (AD 1000·1600)<br />
Khmer (AD 900-1400)<br />
Austra lian (AD 19705: including Shigo, Travis. Moon.<br />
Mansfield and contemporary o rt potters)<br />
tel 358 4493<br />
aladdin gallery<br />
~5 .Ii%o beth boy rd sydney<br />
Potter: Shiga Shlge o - Sto neware iar wit h<br />
iron oxid e d ecoration.<br />
Day and Evening <strong>Pottery</strong> Clo sses<br />
I ",'ruction in preparation of cloy, slob·bullt pots,<br />
coli pots, wheel work. vorlous glozinR', stocking and<br />
firing.<br />
WORKSHOP<br />
ARTS CENTRE<br />
Rick 8011 95 6540<br />
Renota de lambert 434766<br />
Term 2 M ay 24-Aug ust 14<br />
John Turvey 5298461<br />
Term 3 September 6-<strong>No</strong>vember 27, <strong>1976</strong>.<br />
Pointing; d rawing; etching; li thography; silk-screen;<br />
woodcuts; sc: ure; creative weaving; creative em.<br />
brOidery; macrame; mosaiC; iewellery.making; gen·<br />
eral deSign· art clas.ses for children and young people.<br />
33 Laurel Street, Willoughby, 2068<br />
Tel. 95-6540. (Enquiries 9 .30-4.301<br />
Holf-term students occepted<br />
80
THE<br />
POITERS'<br />
GALLERY<br />
48-50 BURTON STREET<br />
DARLINGHURST NSW 2010<br />
TELEPHONE: 313<strong>15</strong>1<br />
Open five days a week<br />
-Tuesday to Saturday-<br />
10.30 am to 5.30 pm<br />
Stoneware Earthenware<br />
and Porcelain Pots<br />
by Members of<br />
THE POTTERS' SOCIETY OF AUSTRALIA<br />
GIFT VOUCHERS available for pots or for subscriptions to <strong>Pottery</strong> in A uslralia<br />
NEW SUB S C RIP T ION Application Form<br />
<strong>Pottery</strong> in <strong>Australia</strong><br />
48 BURTON STREET<br />
DARLlNGHURST NSW 2010<br />
Annual Subscription $A4<br />
(including postage) $US6<br />
$Can6<br />
£Stg.2.50<br />
Two issues per annum<br />
Name (block letters)<br />
Mr.!Mrs.!Miss . . . . . . .<br />
Street . ...... .<br />
Town ...... . .. . . . . State .<br />
Postcode<br />
Subscription to commence wjth Issue <strong>No</strong> .. . ... . .. . .. .. .. .<br />
(Cbeques, Money Orders and Postal <strong>No</strong>tes should be made payable to<br />
<strong>Pottery</strong> 10 <strong>Australia</strong>. Stamps are not acceptable.)<br />
8 1
RUSSELL COWAN PTY. LTD.<br />
Materials and Equipment for the Craft Potter<br />
Agent and Distributor for<br />
ACME MARLS LTD.<br />
Manufacturers of finest quality High Alumina<br />
KILN BATS<br />
KILN PROPS AND FITTINGS<br />
Available throughout <strong>Australia</strong><br />
WOODROW AND PARTNERS PTY. LTD.<br />
Our complete range of kilns<br />
are distributed by Russell Cowan<br />
Pty. Ltd.<br />
For several years we have been<br />
associated with Russell Cowan Pty.<br />
Ltd. through the use of their Acme<br />
Marls kiln furniture for our complete<br />
range of ilns. Kiln owners<br />
requ iri 9 service should still contact<br />
us direct at<br />
2 Waine Street, Harbord, N.S.W., 2096<br />
Phone 93.1220<br />
82
RUSSELL COWAN's<br />
for<br />
RUSSELL COWAN and WALKER CLAYS<br />
GLAZES and FRITS<br />
COLOURS,GOLD,LUSTRES<br />
ACME MARLS KILN FURNITURE<br />
ORTON CONES<br />
WOODROW KILNS<br />
PODMORE and DILLY WHEELS, PUGMILLS and MIXERS<br />
MODELLING TOOLS<br />
BOOKS<br />
all miscellaneous pottery supplies<br />
RUSSELL COWAN PTY. LTD.<br />
128-138 PACIFIC HIGHWAY, WAITARA NSW 2077<br />
Telegrams: Russellcowan Phone 47.0294<br />
83
SHIMPO ELECTRIC POTTERS' WHEEL<br />
(<strong>No</strong>w manufactured in <strong>Australia</strong> featuring our larger drip tray with storage capacity)<br />
MODEL RK'2<br />
Price: $473.00 ex Factory<br />
Plus Sales Tax<br />
OPTIONAL EXTRA;-Oetochoble seat with adjustable height.<br />
Price: $24.00<br />
Plus Sal.s Tax<br />
80th seat and drip t(oy available separately<br />
Price of drip troy: $26.00 Plus Sales Tax<br />
Wheel Head speed 0-200 RPM<br />
Clockwise and anti-clockwise rotation<br />
Motor 1 HP 240 VAC<br />
Weight 149 Ibs<br />
This compact wheel utilizes Ring and Cone principle to ensure<br />
smooth and accurate running<br />
Automatic Acceuories Pty. Ltd.<br />
27.29A Hall Str •• t<br />
Hawthorn East, Victoria, 3123<br />
20·7891<br />
Sale. Offices:<br />
VICTORIA<br />
Automatic Accessories Pty. ltd.<br />
27·29 A Ho II Str •• t<br />
Hawthorn East, Victorio. 3123<br />
20·7891<br />
SOUTH AUSTRALIA<br />
Automatic Accessories Pty. ltd.<br />
58-60 King William Street<br />
Adelaide, South <strong>Australia</strong>, 5000<br />
63·5307<br />
84<br />
N .S.W.<br />
The Potters' Society of <strong>Australia</strong><br />
48·50 Burton Street<br />
Ooriinghurst, N.S.W. 2010<br />
31 ·3<strong>15</strong>1<br />
Automatic Accessories Pty. ltd.<br />
27 Grosvenor Street<br />
Neutral 8ay<br />
N.S.W. 2089<br />
9O~502 - 90-4-
---.. ~-----<br />
the handbuiltceramicsof h SYJeI1<br />
JUST PUBLISHED!<br />
THIS 22-PAGE BOOKLET FEATURES<br />
MANY PHOTOGRAPHS OF HIROE SWEN'S<br />
LATEST EXHIBITION PIECES<br />
OBTAINABLE FOR $2 INCL POSTAGE<br />
SEND YOUR CHEQUE TO PO BOX 381<br />
QUEANBEYAN<br />
NSW2620<br />
85
~ narek galleries canberra<br />
Representing <strong>Australia</strong>n Craftsmen Working in:<br />
<strong>Pottery</strong> Silver Leather G lass<br />
Weavi ng Furniture Batik Pri nts<br />
23 Grey Street<br />
Deakin A.c.r.<br />
Phone: 733374<br />
Karen Beaver<br />
POTTERY SUPPLIES<br />
262 Given Terrace, Paddington, Brisbane, Queensland, 4064<br />
• Clays-Local, Southern and English.<br />
• Wheels-Craig, Fact, Shimpo and Venco.<br />
• Kilns-Ward (Electric),<br />
• Pugmills-Venco and Wengers.<br />
• Glazes-Powdered and Brush-on,<br />
Cowan, Cesco, Blythe, Ferro and Wengers.<br />
• Minerals, tools, kiln furniture, bungs, taps etc.<br />
China blanks and colours.<br />
Distributor for-RUSSELL COWAN, WENGERS LTD. FACT WHEELS<br />
Agent for-ALEXANDER, BLYTHE, CESCO, CHINACRAFT<br />
Phone: 363633<br />
laburnum gallery<br />
for<br />
quality australian halTdcraft<br />
ceramics<br />
copper<br />
graphics<br />
jewellery<br />
pewter<br />
weaving<br />
woodcraft<br />
workshop<br />
86<br />
9a salisbury avenue<br />
blackburn, 3130<br />
phone: 8780842
WALKER CERAMICS<br />
BORONIA RD., WANTIRNA, VIC. PHONE 729-4755<br />
S.A. Agent:<br />
All Supplies<br />
The PUG MI LL<br />
74 Henley Beach<br />
Road<br />
Mile End<br />
SA 5031<br />
Tel. : 43 4544<br />
Clay Distributors<br />
See Separate<br />
Page for details<br />
of <strong>In</strong>terstate<br />
Distributors.<br />
ALL POTTERY SUPPLIES<br />
Clays and Bodies<br />
Twenty three different bodies and casting slips<br />
listed on separate page.<br />
Catalogue on request.<br />
GLAZES - Full range Powder and Paint-on.<br />
FRIT - Blythe, Cesco, Ferro, DeGussa,<br />
Podmore, Leach, Walker.<br />
COLOURS - On Glaze, Under Glaze, <strong>In</strong> Glaze,<br />
Body Stains: Blythe, Ferro.<br />
DECORATION - Hanovia and Blythe. Matte and<br />
Liquid Bright Golds, Lustres,<br />
Lithographs.<br />
COPPER<br />
ENAMELS - Schauer & Co. - Blythe.<br />
MATERIALS - All Glaze and Body materials.<br />
PUG MILLS - Venco 3 models 100-400 Kg.hr.<br />
WHEELS - Hire or Sale. Venco, Tetlow,<br />
Shimpo, Brent (U.S.A.), Fact<br />
KILNS - <strong>Pottery</strong>, Stoneware, Enamel,<br />
Gas L.P., Town-Natural Gas.<br />
Manufactured in six sizes.<br />
Also custom built.<br />
Build Your Own Kiln-plans and<br />
all materials supplied.<br />
Gas Equipment and Burners.<br />
Pyrometric Equipment.<br />
Electric Kilns-Tetlow.<br />
Kiln Furniture -<br />
Acme Marl Bats,<br />
Props, Stilts, Saddles, etc.,<br />
Cones-Orton.<br />
SUNDRIES - Tools-Corks-Taps-Tongs-<br />
Kidneys-Seives, etc.<br />
CERAMIC CABINET UNITS, Wedging Tables,<br />
Sink Units. Made to Order or Standard.<br />
BOOKS: Complete range from elementary to<br />
technical.<br />
ADVISORY SERVICE<br />
87
WALKER CERAMICS<br />
BORONIA RD., WANTIRNA, VIC. PHONE 729·4755<br />
N.S.W. Agents:<br />
Russell Cowan<br />
Pty Ltd<br />
128-138 Pacific<br />
Highway Waitara<br />
N.S.W.2077<br />
Tel.: 47 0294<br />
S.A. Agent:<br />
The PUGMILL<br />
74 Henley Beach<br />
Road<br />
Mile End<br />
SA 5031<br />
W.A. Agent:<br />
Meg Sheen<br />
306-308 Hay<br />
Street Subiaco<br />
W.A. 6008<br />
Tel. : 81 82<strong>15</strong><br />
<strong>No</strong>nporlte (WA)<br />
6 Peel Street<br />
O'Connor<br />
WA 6163<br />
Canberra Agent:<br />
Torrens <strong>Pottery</strong><br />
and Craft<br />
Supplies<br />
6 Davies Place<br />
Torrens A.C.T.<br />
Tel.: 434544<br />
The following types of clays and bodies are suitable for<br />
general pottery work.<br />
TERRA COTTA BLENDED CLAYS - Firing temperatures of<br />
900-1060 ' C.<br />
Throwing Terra Cotta. A medium texture plastic clay mixture<br />
containing some fine grog suitable for textured throwing or<br />
hand building.<br />
Hand Building Terra Cotta. A rougher texture plastic clay blend<br />
containing more grog, suitable for hand building or liles.<br />
Fine Throwing Terra Colla. A very plastic smooth blend of<br />
terra cotta clays. A filter pressed body very suitable for<br />
throwing, turning and very fine work. Vitreous at 1060' C.<br />
Fi re from 950-1060' C for varying colour of terra cotta.<br />
Manganese Blended Clay. A medium texture, plastic blend with<br />
a manganese addition. Suitable for throwing or hand-building.<br />
Firing temperature Is 1000' C to a maximum of 1060' C.<br />
The colour will change from a light tan at 1000' C to a<br />
deep chocolate coloured vitreous piece at 1060' C.<br />
POTTERY CLAYS AND EARTHENWARE BODIES.<br />
While <strong>Pottery</strong> Clay Blend. This is a blend of clays designed<br />
for easy throwing or hand building. It gives a fairly smooth<br />
turned finish and is Ideal for almost every school or pottery<br />
use. Fires to a cream colour from 1050-1100' C. Suggested<br />
biscuit firing temperature of 950 ' C minimum.<br />
While Modelling Clay. This Is a very plastic smooth body made<br />
specifically for sculpture. Ideal firing temperature Is about<br />
1100' C, when it fires to a cream coloured dense body.<br />
Pink Earthenware Body. This Is a commercial body stained<br />
to give a pink colour. It is extremely smooth and Is designed<br />
for easy throwing, modelling or casting. Biscuit or Glost firing<br />
temperature at 1080 ' C and is satisfactory using a low biscuit<br />
temperature of 950' C and a glost temperature of 1080' C.<br />
It will fire to a vitreous body at about 1<strong>15</strong>0' C.<br />
White Earthenware Body. This is a commercial body<br />
designed for jiggering, jolleying or casting. Designed for a<br />
biscuit firing temperature of 1100' C and glost at 1060-<br />
1080' C. Fires to a near white colour with a smooth finish.<br />
NEW VITREOUS POTTERY BODY.<br />
Ironstone. This Is a commercial body stained to a buff<br />
brown colour. It Is extremely smooth and designed for easy<br />
throwing, turning, modelling or casting. Suggested firing<br />
temperature 900-1000' C for biscuit and 1100' C for glosl.<br />
This will give a vitreous light brown coloured body.<br />
Raku. A reddish firing body for this special application.<br />
This body can be fired at the usual Raku temperatures, but Is<br />
also a good stoneware hand building clay at 1300' C.<br />
Stoneware Clay. and Bodl •. Primarily for throwing but can<br />
be used for fine hand building. ALL BODIES ARE<br />
INTERMIXABLE AND WILL FIRE OXIDIZING OR REDUCING .<br />
<strong>No</strong>. 2 Stoneware Body. This is a buff grained body<br />
designed for throwing or hand building with reasonable<br />
texture. It has proved 10 be a most popular clay mix. Firing<br />
temp. 1300-1350' C under oxidizing or reducing conditions.<br />
88
WALKER CERAMICS<br />
BORONIA RD., WANTIRNA, VIC. PHONE 729-4755<br />
<strong>No</strong>. SA Stoneware Body. A cream body with ample tooth for<br />
throwing and hand building. It is still smooth enough to<br />
give a smooth fine lip for beakers, etc. Fire to 1300' C.<br />
<strong>No</strong>. 5B Stoneware Body. An exceptionally good clay for the<br />
largest exhibition pots by hand building or throwing. It has<br />
high green strength and no drying problems. Firing<br />
temperature 1300' C reducing or oxidizing to a grained buff<br />
grey colour.<br />
<strong>No</strong>. 6 Stoneware Body. A very rich dark brown flecked body<br />
at 1280·1300' C. Very good for partial glazed ware. It throws<br />
very easily with plenty of tooth and grain. A maximum of<br />
30 minutes reduction at 1290-1300' C (Cone 10) Is all the<br />
body needs.<br />
<strong>No</strong>. 7 Stoneware Body. A very plastic, smooth, strong<br />
throwing body, at 1260-1300' C. Fires to a grey colour with<br />
dark specks. Under reduction a warm walnut brown with flecks.<br />
<strong>No</strong>. 8 Stoneware. A grey white with a buff grain coloured body<br />
with excellent throwing qualities. Has more tooth than <strong>No</strong>. 7,<br />
fires 1280-1300' C to a smooth surface. Under reducing<br />
conditions is a much darker buff grained grey colour.<br />
<strong>No</strong>. 9 Stoneware. A superb throwing body firing to a rich<br />
red brown colour under reducing conditions, or a deep<br />
grained red buff under oxidizing conditions at 1280-1300' C<br />
maximum.<br />
<strong>No</strong>. 10 Stoneware. A white porcelain at 1280-1290' C. It Is<br />
completely vitreous. As a body It Is very smooth and suitable<br />
for any sized work when a white body will assist good<br />
glaze colour development. Easy to throw.<br />
<strong>No</strong>. 12 Stoneware. A good throwing body especially<br />
compounded to fire at 1240-1260' C, making it possible <strong>In</strong><br />
the common electric kilns. The colour is a sandy brown and<br />
the body is vitreous.<br />
Hand Building Stoneware. Mixture very suitable for<br />
hand building huge pots or tiles. II is still qulle plastic enough<br />
to throw, If you can stand the roughness, to the biggest pot<br />
you wish for. II does give an interesting iron blebbed buff<br />
brown surface, which Is quite rough, when fired to<br />
1250-1280' C. it is very much used and enjoyed.<br />
Dark Hand Building Stoneware. Same properties as the<br />
cream hand building stoneware but stained with a small<br />
percentage of manganese to fire to a deep chocolate<br />
brown colour.<br />
White Hand Building Stoneware. Fires to just off-white<br />
colour. Excellent for glaze colours and does not develop<br />
any specki ng.<br />
CASTING SLIPS.<br />
1. White Earthenware Body.<br />
2. White Stoneware Body - for rapid casting - fires to 1280' C<br />
. to a completely vitreous piece.<br />
These are Similar to the previous descriptions but have<br />
been slightly changed in composition for rapid casting.<br />
89
B!xthe COLOURS (AUSTRALIA) PTY. LT .<br />
With international reputation for quality, now offer the best<br />
in <strong>Australia</strong>n and imported-<br />
GLAZES-STAINS-FRITS- COPPER ENAMELS<br />
ON-GLAZE COLOURS-UNDERGLAZES, RAW MATERIALS, MEDIA<br />
AND BRUSH-ON GLAZES<br />
Available only through the following agencies:<br />
QUEENSLAND CANBERRA SOUTH AUSTRALIA<br />
<strong>Pottery</strong> Supplies Torrens <strong>Pottery</strong> Gilberton Gallery<br />
262 Given Terrace Supplies 2-4 Walkerville Terrace<br />
PADDINGTON, 4064 6 Davies Place GILBERTON, 5081<br />
TORRENS, 2607<br />
Sparex-<strong>Australia</strong><br />
The Pugmill<br />
430 Ross River Road VICTORIA 74 Henley Beach Road<br />
TOWNSVILLE, 4810 Deans Artcraft Pty. Ltd. MILE END, 5031<br />
368 Lonsdale Street<br />
MELBOURNE, 3000<br />
NEW SOUTH WALES<br />
Pacific Ceramic Diamond Ceramic WESTERN AUSTRALIA<br />
Supplies Supplies Carrolls Pty. Ltd.<br />
24 <strong>No</strong>rman Street SO-52 Geddes ~treel 566 Hay Street<br />
PEAKHURST, 2210 MULGRAVE, 3170 PERTH, 6000<br />
Durham Ceramics<br />
' Handcraft Supply<br />
45 Du rham Street<br />
Ply. Ltd. BALLARAT, 3350 TASMANIA<br />
33 Brighton Avenue<br />
Walker Ceramics<br />
Tasmanian Craft Tools<br />
CROYDON PARK, 2133<br />
Boronia Road<br />
66 Brisbane Street<br />
• Copper Enamels only WANTIRNA, 3<strong>15</strong>2 LAUNCESTON, 7250<br />
LEACH POTTER'S WHEEL<br />
Made in <strong>Australia</strong> by arrangement with the Leach <strong>Pottery</strong>,<br />
St. Ives, Cornwall, U.K.<br />
The Wheel made by Craftsmen for the discriminating Potter.<br />
Timber construction -<br />
Clear Flat Lacquer Finish<br />
Epoxy tray 4V2 ins. deep<br />
10 inch dia. C.1. head<br />
Adjustable leg action<br />
Also Motor Wheels<br />
from<br />
J. H. WILSON<br />
68a Christian Road<br />
Punchbowl, N.S.W. 2196<br />
Phone 750-8369<br />
90
pon RS EQUIPMENT<br />
by DOALL<br />
THE "DOALL" ELECTRIC<br />
POTTERS' WHEEL<br />
This sit-down model - foot operated<br />
cone drive variable speed (0/200<br />
r.p.m.) - with 12" diameter throwing<br />
plate - full length (high impact) Plastic<br />
Tray - Rust resistant cablnet<br />
ON/OFF water proof switch - 240V<br />
V. hp motor with plug and lead for<br />
normal household power point.<br />
Stand up models and Kick Wheels also available.<br />
THE "DOALL" STUDIO<br />
MODEL ELECTRIC POTTERS'<br />
KILN<br />
A top-loading Kiln with a capacity of 60 Ibs.<br />
<strong>In</strong>side measurements <strong>15</strong>" x <strong>15</strong>" x 18" deep - The<br />
lid can be raised to accommodate tall<br />
pots - Temperature range to 1280' C on either<br />
single or two phase power.<br />
Sturdy metal frame with heat resistant<br />
cladding - Best quality K23 bricks with<br />
Kanthal Wire elements, drawing 4.8 KW.<br />
Drying rack on lid - Weight 135 Kg.<br />
" School" model as supplied to ald.<br />
Education Dept, also available.<br />
THE "DOALL" L.P. GAS<br />
POTTERS' KILN<br />
A top-loading kiln with a capacity of 4.8 cubic<br />
It-<strong>In</strong>side measurements 19Yz " x 19112" X 21"<br />
(approx). Best quality K23 bricks and<br />
insulation - Economical single jet air controlled<br />
" Venturi" burner, uses only 20 lb. to 30 Ibs.<br />
gas per firing.<br />
Temperature range to 1300' C - The lid<br />
can be raised to accommodate tall pots<br />
Drying rack on lid, weighing only <strong>15</strong>5 Kg.<br />
(Portable).<br />
6 cubic It and 8 cubic It models available<br />
on request.<br />
Enquiries to Manufacturer - Ooall Service Pty Ltd,<br />
12-14 Nile Street, Woolloongabba, Qld, 4102 Phone 391 4467<br />
Russell Cowan Pty Ltd, 128·138 P cific Highway, Waitara, N.S.W. 2007<br />
Phone 47 0294<br />
91
Ceramic Art Supp ies<br />
THORNGATE BUILDING<br />
57 PULTENEY STREET, ADELAIDE<br />
Telephone 2233284<br />
INCORPORATING : THORNGATE POTTERY SCHOOL<br />
THE THORNGATE GALLERY<br />
Specialists in supplies of material and equipment<br />
for<br />
CRAFT POTTERY<br />
HOBBY CERAMICS<br />
COPPER ENAMELLING<br />
AUSTRALIAN DISTRIBUTOR for<br />
Thomas C. Thompson-Enamels USA * Wengers-Clay and Glazes UK *<br />
Duncan Ceramic Products - Low Fire Glazes. Underglazes. Stains and<br />
Casting Moulds USA * Kemper-Tools for Potters USA * Westwood<br />
Ceramics-Clays USA * Cerami Corner-Ceramic Transfers USA.<br />
WARD EQUIPMENT<br />
92<br />
NEW<br />
Ceramic Art Supplies<br />
introduces<br />
HARRISON MAYER<br />
HAVING BEEN APPOINTED AS ONE OF THEIR DISTRIBUTORS IN<br />
AUSTRALIA. WE HAVE PLEASURE IN OFFERING A NEW RANGE OF<br />
CLAYS<br />
FRITTS<br />
GLAZES * ACCESSORIES<br />
FULL RANGE OF STAFFORDSHIRE CONES<br />
CATALOGUES AVAILABLE UPON REQUEST<br />
Country and <strong>In</strong>terstate Orders welcomed<br />
Wholesale Enqu; es accepted
THE KRAUS POTTER'S WHEELS<br />
ELECTRIC WHEEL<br />
KICK WHEEL<br />
• Y. h.p. resilient mounted motor<br />
for quiet an d smooth operation.<br />
• Variable speed; powerlul drive at<br />
all speeds. Speed locks at any<br />
sett ing.<br />
• All steel construction , finished<br />
with Hammertone baked enamel.<br />
• One piece libreglass slip tray.<br />
• Cast iron Wheel head, 9Y2" diam.<br />
machined true and grooved.<br />
• 22" high, 19" wide, 40" long<br />
weight 120 Ibs.<br />
• Self-aligning lully-sealed bat/<br />
races<br />
• Maintenance Iree.<br />
• Adjustable seat for height.<br />
• Cast iron Wheel Head, 9Y2" diam.<br />
machined true and grooved.<br />
• Fly Wheel weighs 80 Ibs. well<br />
balanced.<br />
• 29" high, 30" wide, 34" long.<br />
• Total weight 140 Ibs.<br />
• A comlortable wheel , suitable lor<br />
lall and low pieces.<br />
• NOW with moulded one-piece<br />
f:breglass slip-tray.<br />
Manufactured by:<br />
BUZZA PRODUCTS<br />
80 HOTHAM PARADE, ARTARMON, NSW 2064.<br />
PHONE: 43-3806 BUS.<br />
42-1 928 PRIVATE<br />
93
BENDIGO POTTERY<br />
prepared clays<br />
STONEWARE - EARTHEN OVENPROOF<br />
- WHITE EARTHENWARE<br />
(packed in 28 Ib (approx.) plastic bagged blocks)<br />
Write or phone for prompt assistance with prices,<br />
technical details, transport arrangements.<br />
We despatch <strong>Australia</strong> wide.<br />
We invite you to visit <strong>Australia</strong>'s Oldest <strong>Pottery</strong><br />
Workshop to experience the craft being carried<br />
out much as it was during the late 1800's.<br />
BENDIGO POTTERY P.O. BOX 666 EPSOM VIC 3551. (SlD 054 484404)<br />
94<br />
<strong>15</strong>9-3191<br />
AUSTRALIAN MADE<br />
tor the <strong>Australia</strong>n Ceramic <strong>In</strong>dustry<br />
CESCO<br />
•<br />
STAINS<br />
CASTING SLIPS<br />
GLAZES<br />
EARTHENWARE BODIES<br />
ENGOBES STONEWARE BODIES<br />
• TURNTABLES RAW MATERIALS<br />
• FRITS<br />
TERRA COTIA BODIES<br />
• CONES<br />
KILN FURNITURE<br />
• UNDERGLAZES ONGLAZE COLOURS<br />
•<br />
CESCO "FLOW-RITE" BRUSH-ON GLAZES & OXIDES<br />
Cadmium Red - Orange - Yellaw 980°C - lO60° C<br />
POTIERS' WHEELS, PUGMILLS & KILNS<br />
CERAMIC SUPPLY COMPANY<br />
61 I.AKIMIA STRUT, IILMORI<br />
N.S.W., 2191<br />
7'''1:144
BEAVER GALLERIES<br />
CANBERRA<br />
Devoted exclusively to display and appreciation<br />
of craftwork<br />
Ph (062) 95 9803<br />
Director: BETTY BEAVER<br />
Hours: Wednesday - Sunday<br />
10.30 am - 5 pm.<br />
9 INVESTIGATOR STREET<br />
RED HILL ACT 2603<br />
BATIK<br />
GLASS<br />
POTTERY<br />
WEAVING<br />
SILVER<br />
LEATHER<br />
Craftsmen interested in exhibiting in Canberra contact Betty Beaver<br />
THE TALISMAN PORTABLE<br />
ELECTRIC POTTERS WHEEL<br />
Manufactured in New Zealand by The Talisman Potters Supplies Co. Ltd.<br />
P.O. Box 36087 <strong>No</strong>rthcote, Auc~land 9 N.Z.<br />
SPECIFICATIONS<br />
* Y4hp split phase balanced<br />
motor.<br />
* Ring-cone principal.<br />
* Variable speed 10 rpm to<br />
200+ rpm .<br />
* Dual foot control.<br />
* Throwing load 12 kg.<br />
* 10" aluminium wheel head.<br />
* Weight approx 30 kg.<br />
• Low maintenance.<br />
* Detachable fibreglass<br />
bowl, wheelhead, pedals<br />
and feet.<br />
AUSTRALIAN AGENT<br />
Potters' Society of <strong>Australia</strong><br />
48 Burton Street<br />
Darlinghurst 2010<br />
Phone 313<strong>15</strong>1
ELECTRIC POTTERY KILNS<br />
BIG KILNS<br />
MEDIUM KILNS<br />
LITTLE KI LNS<br />
STONEWARE FIRING SOLID FUEL REDUCTION<br />
AUTOMATIC OR MANUAL CONTROL<br />
HILLDAV INDUSTRIES<br />
9 Vanessa Avenue, Baulkham Hills, NSW, 2<strong>15</strong>3 Phone 639-2547<br />
8 Orana Crescent, Peakhurst, NSW, 2210 Phone 53-6606<br />
THE POTTER'S WHEEL<br />
Neutral Bay<br />
GALLERY<br />
Pots and Ceramics by leading craftsmen<br />
SCHOOL<br />
Day and evening classes: all levels<br />
MATERIALS<br />
Clay, tools, glazes, wheels, brushes<br />
Films and slides for hire<br />
Agents for: Fulham <strong>Pottery</strong> (London)<br />
Richard Brooks 5 Special Classes at The Potter's Wheel. 5 Weeks of<br />
Specialised Classes between June 5th and July 3rd will be held for<br />
12 Advanced Students who have or intend to set up a small Workshop.<br />
The Programme will include Workshop Production and Techniques<br />
with emphasis placed on the Design of Domestic Ware. Also included<br />
will be tool making and a limited amount of hand-building, with<br />
the final week being spent on Decoration and Glazing.<br />
Fee: $55.00 for 5 weeks 12.00 to 5.00 p.m.<br />
Dates: Sats. June 5th, 12th, 19th, 26th, and July 3rd.<br />
Applications to<br />
The Potters' Wheel Pty. Ltd. 27A Grosvenor St. Neutral Bay<br />
NSW 2089. Tel: 9093583<br />
96
et<br />
POTTERS EQUIPMENT<br />
14 PITT STREET RINGWOOD 3134<br />
VICTORIA AUSTRALIA 729 2857 870 7533<br />
Distributors of ROBERT BRENT Corp. <strong>Pottery</strong><br />
Equipment<br />
POTTERY WHEELS-Electronic controlled.<br />
Cone free. V3 HP $339; V2 HP $610,<br />
also 1 HP.<br />
KiCK WHEEL KITS-Motorising attachments<br />
available.<br />
SLAB ROLLERS-Rolls 25 Ibs of clay for<br />
.• hand building.<br />
HAND EXTRUDERS - of handles, tubes,<br />
coils, mouldings, etc.<br />
Catalogue available on request.<br />
Agencies-Walker Ceramics, WANTIRNA, Victoria.<br />
Gilberton Gallery, GILBERTON, South Auotralia.<br />
<strong>In</strong>terstate agent enquiries welcome.<br />
HI-TEMP KILNS<br />
SALES, REPAIRS and REMOVALS<br />
PUGMILLS, WHEELS<br />
All enquiries to<br />
CERAMIC SUPPLY CO<br />
61 LAKEMBA ST<br />
BELMORE<br />
NEW ZEALAND POTTER<br />
PubUd.ed crt Wemngto" by ,It. Edito,.ial Committee, twice year.y<br />
in August and Decembe,. The yearly subscription ;, $A3.50<br />
and 'he m090zine may b. obtained from<br />
Ne"", Zenland Potte,. P.O . • ox 12162. Wellington <strong>No</strong>rth. Nltw Zealand.<br />
97
STANGAS POTTERY KILNS<br />
to suit Professional and Home Potters and Schools.<br />
Specialising in L.P. Gas firing for<br />
flexibility and simplicity of operation.<br />
<strong>No</strong> installation costs, economical to operate.<br />
Capable of firing to Stoneware temperatures.<br />
L.P.G. burner kits also available.<br />
<strong>No</strong>w manufactured under license by<br />
Ashwood Combustion Services<br />
39 Yertchuk Avenue, Ashwood 3141<br />
Telephone (03) 211 3819<br />
DIAMOND CERAMIC SUPPLIES (N.S.Wol PTY. LTD.<br />
for<br />
POTTERS' EQUIPMENT AT THE RIGHT PRICE<br />
ELECTRIC POTTERY WHEELS<br />
LPG GAS KILNS<br />
ELECTRIC KILNS<br />
KICK WHEELS<br />
PUG MILLS<br />
KILN FURNITURE<br />
RAW MATERIALS<br />
CASTING SLIPS<br />
FU RNACE B/ LAYERS FOR HIRE<br />
FIRING ON THE PREMISES<br />
CLAY'<br />
CERAMIC DECALS<br />
BRUSH ON GLAZES<br />
GLAZES & FRITS<br />
KEMPER TOOLS & BRUSHES<br />
PYROMETRIC CONES<br />
BANDING WHEELS<br />
REFRACTORIES<br />
PYROMETRIC EQUIPMENT<br />
GLAZE CALCULATORS<br />
WENGERS' PRODUCTS<br />
DIAMOND-BENDIGO-ENGLISH-AMERICAN<br />
BURN ER & COMBUSTION EQUIPMENT<br />
HIRE OF KICK & ELECTRIC WHEELS<br />
12 BRIDGE STREET, RYDALMERE, N.S.W. 2116<br />
638-3774 - 638-5946<br />
fA DIVISION OF ELLIS FURNAC E & INCINERATOR CO. PlY. LTD,)<br />
DISTRIBUTOR FOR KEMPER PRODUCTS<br />
98
Capacity 6 cwt per<br />
hour % horsepower<br />
single phase motor<br />
with overload<br />
protection. Complete<br />
ready for use.<br />
Price: $995.00 (Aust.<br />
curr.) ex works.<br />
P.O. Box 51-032,<br />
Auckland.<br />
Phone 596-603, New<br />
Zealand.<br />
CODES MARK 4<br />
DE-AIRING<br />
PUG-MILL<br />
GENUINE PUGGOON CLAY<br />
PUGGOON EXTRUDED CLAYS: "Prepared" bodies ready to use in 12.5 kg<br />
plastic sealed packs. Range - red earthenware, buff middlefire, white<br />
stoneware.<br />
PUGGOON MILLED CLAYS: Airfloated to 200 mesh (or as required) in 31 kg<br />
paper packs. Range: 4 clays (2 white, 1 buff, 1 terracotta). Also 1 clay<br />
suitable for kiln furniture etc.<br />
PUGGOON CRUDE CLAYS: Quarried raw clays in 50 kg jute bags or bulk<br />
supplied. Range: 7 clays.<br />
Sample packs of each group available from Gulgong only, $4.50 per pack, post paid.<br />
For brochures, price lists, information, sample pack. or supplies, contact:<br />
The Manager<br />
PUGGOON KAOLIN CO.<br />
P.O. Box 89<br />
Gulgong, N.S.W., 2852<br />
" The town on the $10.00 note"<br />
Telephone (063)<br />
Tallawang 75-9611<br />
The Manager<br />
PUGGOON CERAMICS<br />
P.o. Box 19<br />
Alexandria, N.S.W., 20<strong>15</strong><br />
99
"COWLEY"<br />
CONE-DRIVE ELECTRIC POTTER'S WHEEL<br />
Features:<br />
* Speed Range 0-250 r.p.m.<br />
* Clay Capacity - in excess of 10 kg<br />
* Rubber mounted - vibration free<br />
* 10" grooved wheel head<br />
* A.S.S. high impact plastic moulded tray<br />
* V4 h.p. electric motor (overload protected)<br />
* Dimensions 26" long; 20" wide; 25" high<br />
* Weight 28 kg - packed 33 kg<br />
Price $249 <strong>In</strong>c. Sales Tax<br />
Available from<br />
TORRENS POTTERY & CRAFT SUPPLIES<br />
53 Col bee Court, Phillip A.C.T.<br />
MATERIALS AND ACCESSORIES<br />
FOR POTTERS AND OTHER<br />
CRAFTSMEN<br />
Phone 822919<br />
• POTTERY<br />
• RUGMAKING<br />
• SPINNING<br />
• WEAVING<br />
• SCREEN PRINTING<br />
• ARTISTS' MATERIALS<br />
• MACRAME<br />
• ENAMELLING<br />
• CHINA PAINTING<br />
• NEEDLEWORK<br />
• LEATHERWORK<br />
• CLASSES & WHEEL HIRE<br />
Torrens <strong>Pottery</strong><br />
and Craft Supplies<br />
53 COLBEE COURT, PHILLIP, A.C.T.<br />
BUSINESS HOURS<br />
Mon. to Fri.<br />
9 a.m. - 5.30 p.m.<br />
Saturday<br />
9 a m. -4 p.m.<br />
PRINTED BY EDWARDS'" SHAW PTY LTD 184 SUSSEX STREET SYDNEY NSW2000
•<br />
ACt\- r;/3( /2-