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January 2018<br />
How they're crafted and<br />
who crafts them:<br />
01<br />
04<br />
07<br />
MADE<br />
It all starts with beautifully rich<br />
Mazzuchelli Acetate. The sheet of<br />
acetate is cut into rectangles about<br />
15cm x 7cm. Small blocks of clear<br />
acetate are glued to the sheet using<br />
acetone - to be used for nose pads.<br />
The fronts are heated and then pressed<br />
on a mold to create the base curve. A<br />
machine called a “temple core shooter”<br />
heats the temple and shoots a metal<br />
temple core into the temple.<br />
Our CR39 lenses are edged to the<br />
shape of the frame, and popped into<br />
place.<br />
BY<br />
02<br />
05<br />
08<br />
The rectangle of acetate is placed in<br />
the CNC machine at Morgana Optical.<br />
The CNC machine mills the eye holes,<br />
lens grooves, nose pads, and the outer<br />
shape and edges of the front. The<br />
temples are punched from the sheet of<br />
acetate.<br />
The hinges are made at Visottica<br />
Comotec, just one town over from<br />
where the frames are cut and<br />
assembled. e hinge is riveted by hand<br />
to the front of the frame.<br />
Our custom Logo Plaque, made by<br />
Fotomeccanica, is inserted by hand.<br />
03<br />
06<br />
09<br />
Eyeglasses and Sunglasses<br />
HAND<br />
Considered and diligent sourcing of<br />
materials and labor has been a priority for<br />
AO since day one. From the grinding of the<br />
cellulose to the screwing of the final hinge,<br />
every step of our process takes place in a<br />
few neighboring towns in Northern Italy.<br />
A craftsman files and sands the surface<br />
and edges of the acetate fronts and<br />
temples. Holes are drilled into the front<br />
and temples for the hinge rivets that<br />
will be inserted later.<br />
The fronts and temples are placed in<br />
tumblers for 12-18 hours to smooth<br />
and polish the surface.<br />
The temple hinge is attached and<br />
screws tightened.<br />
The frames are hand polished one last<br />
time by Paulo, and his team at Lupa<br />
Finitura Occhiali di Luciani Paolo, and<br />
sent to our headquarters in Michigan.<br />
Manufacturing<br />
30<br />
31