hoist pdf bind

– Screw ramp plate to hoist structure as shown in pic 2. Must be in centre alignment of previously
mounted M30 prox's.
– Mount JB2 next to ramp plate as shown in pic 2 also. Install 2 x 25mm glands as shown.
– Mount cable chain angle bracket to strut approx 2/3 up hoist height from floor level as shown in
pic 3.
– Mount other end of cable chain to hoist head just below JB2 as per pic 4. NOTE – cable chain
must not be under any strain when hoist moves its full distance. This includes to bump stops!
– Run C1 and C2 (both 12 core cable) from control panel terminals to JB1 and JB2 terminals.
(JB2 via cable chain) and connect as per cable schedule/schematics attached.
– Work with fabricator as to the position of the hoist rail and stoppers and mount valves and
stoppers as shown in pic 6. Stoppers to be mounted close enough to end of hoist rail so as to not
let a trolley between the hoist stopper and, for example the top rail stopper when hoist is at top
position.
– Connect valves and as per wiring diagram.
– Mount air regulator to control panel stand and run 6mm line to all four valves. Connect to main
air and leave air pressure off.
– Work with fabricator as to the position of the rail accuracy prox's (I6 and I4) and mount. Note!
Only I6 if hoist is two level and both I6 and I4 if its a three level model. Gap recommendation is
no more than 5mm. See pic attached.
– Mount hoist head Open/Close switch to front of hoist as per pic.
– Run 2 x accuracy prox's, Open/Closed switch, stopper safety switch and air line through conduit
and connect in JB2 as per schedule.
– Mount fixed rail stoppers close to rail end. Connect safety switches and valves in JB1 as per
schedule.
– After checking all connections, power up machine.
– Press “Reset” on front of control panel. Emergency relay should energise.
– Test operation and motor direction by briefly pressing the “TOP” push button.
– Check rail clearance carefully!
– Check all proximity switches are wired correctly by ensuring their corresponding inputs turn on
at the safety PLC.
– Check hoist operation by pressing and holding the “TOP” push button. Hoist should ramp to
slower speed once the top ramp prox makes, then come to a stop once the top accuracy prox
makes. This is the same for the other levels.
– Small adjustments will need to be made to the proximity sensors to gain optimum positioning.
After doing these, recheck hoist operation before handing over to production.
6 Lamond Common
Camden Park
NSW 2570
P: 0402 179 287
F: 02 9012 0716
E: info@sublimeelectrical.com.au
A.B.N 43 424 060 841