IMCO - 2017 Comprehensive End Mill Catalog

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E13 AlTiN truCORE 30° For general machining in a wide range of materials. The E13 offers a combination of strong cutting edges with increased flute spacing in a general-purpose tool design. Best for roughing and finishing in slots and pockets and in gummy materials. The AlTiN coating offers superior heat resistance and hardness for increased tool life. Cutter Shank Length Overall Order Order Dia Dia of Cut Length Code Code d1 d2 l2 l1 SQ BN 1/32 1/8 3/32 1-1/2 33801 - 3/64 1/8 9/64 1-1/2 33819 - 1/16 1/8 1/8 1-1/2 34057 62063 3/16 1-1/2 33826 62055 3/32 1/8 3/16 1-1/2 34011 62064 3/8 1-1/2 33827 62056 1/4 1-1/2 33800 62065 1/8 1/8 1/2 1-1/2 33810 62057 3/4 2-1/4 33911 62070 1 3 34046 - 5/32 3/16 9/16 2 33814 - 3/8 2 34058 62066 3/16 3/16 5/8 2 33850 62058 3/4 2-1/2 33913 62071 1-1/8 3 34047 - 1/2 2 34059 62067 1/4 1/4 3/4 2-1/2 33852 62059 1-1/8 3 33929 62072 1-1/2 4 34051 62081 5/16 5/16 13/16 2-1/2 33853 - 3/8 3/8 1 2-1/2 33854 99776 1-1/8 3 33931 62074 1/2 1/2 1 3 90089 62060 2 4 33955 62075 5/8 5/8 1-1/4 3-1/2 33855 - 3/4 3/4 1-1/2 4 33856 - 2-1/4 5 34069 - Z3 d2 SQ BN P M N AlTiN PLAIN l 1 l 2 d 1 in: d1: +0.000 / -0.002 d2: -0.0001 / -0.0004 mm: d1: +0.000 / -0.050 d2: -0.0025 / -0.0100 112 TOOL TIP Aim For a Chip-Free Cutting Zone. The proper location and volume of flood coolant are essential for a successful cut. Coolant plays a very important part in chip evacuation, especially when machining in a pocket or closed area. But simply blasting a large amount of coolant at the end mill isn’t the most effective way to flush chips from the cutting zone. In fact, failure to direct the coolant properly increases the risk of re-cutting chips, causing tool damage and premature wear. As this series of photos demonstrates, the most productive way to flush chips out of a pocket is to direct the coolant to the bottom of the cut. This allows the coolant to rebound off the tool and part floor, lifting the chips out and away from the tool’s cutting edges Poor Poor Coolant flow is perpendicular to the end mill, flowing past the end mill without hitting it directly. This will not evacuate the chips from the flutes sufficiently or provide proper cooling to the cutting edges. Coolant flow is hitting the end mill nicely, but it is perpendicular to it. This will cool the end mill but will not lift and flush the chips out of the cutting zone.
Cutter Shank Length Overall Order Order Dia Dia of Cut Length Code Code d1 d2 l2 l1 SQ BN 1 3 2 38 30897 - 3 38 62456 - 1.5 3 4,5 38 62457 - 6 38 37012 - 2 3 6,3 38 62458 - 9 38 37014 - 2.5 3 9,5 38 37016 - 12 38 30247 62604 3 3 19 57 62260 - 25 75 62170 - 14 50 37020 62606 4 4 19 63 62261 - 31 75 62171 - 16 50 37024 62608 5 5 19 63 62262 - 31 75 37033 - 13 57 36773 - 6 6 19 63 37026 32591 29 75 62263 - 20 63 37028 32592 8 8 29 75 62264 - 41 100 62174 - 25 72 37031 32593 10 10 40 88 37166 - 45 100 62175 - 25 75 37034 - 12 12 26 83 36779 37380 50 100 62266 - 75 150 62176 - 32 92 36781 - 16 16 57 125 62268 - 75 150 62178 - 38 104 36783 - 20 20 57 125 62270 - 75 150 62180 - Poor Coolant volume is weak and too high. The coolant is not aimed into the cutting zone, which limits its effectiveness in flushing the chips, lubricating and cooling at the point of cut. Good This example of coolant placement shows plenty of flush at the end mill. The three spray nozzles are pointing down at the end mill, forcing the chips up and out of the cutting zone. Poor There is not enough coolant volume to adequately flush chips out of the cutting zone. This condition will result in re-cutting of chips and premature tool wear. Best The best coolant flush for evacuating chips from a pocket uses a coolant flush-type collet and through-spindle coolant (if your machine is equipped with it). Coolant is forced all around the end mill – 360° – at high pressure. High-pressure coolant hits the bottom of the cut and lifts the chips out and away from the cutting zone quickly and efficiently. 113
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Power. Precision. Performance. M E
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M E T A L M O R P H O S I S THE NEW
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POW•R•FEED Series Information 7
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POW•R•FEED ® M9 Brings high pe
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Do all end mills run well in HEM to
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800.765.4626 www.imcousa.com Power.
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800.765.4626 www.imcousa.com Power.
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IP/AP Series Features Features New
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Cutter Shank Max Axial Length Overa
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IPT7/IPC7 Application Guide - Speed
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IPT9/IPC9 Application Guide - Speed
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IPC11 POW•R•PATH For high-effic
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IPT11/IPC11 Application Guide - Spe
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IPC13 POW•R•PATH For high-effic
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IPT13/IPC13 Application Guide - Spe
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APC5 POW•R•PATH For high-effici
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AFC/IFC POW•R•PATH The AFC and
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M5 Series Features MUSCLE TO HUSTLE
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Cutter Shank Length Overall Order D
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M525N enDURO For high-performance m
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M525 Application Guide - Speed & Fe
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M527C enDURO For high-performance m
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M527 Application Guide - Speed & Fe
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M7 Series Features HARD CORE FOR HA
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Cutter Shank Length Overall Number
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Page 63 and 64: M706N OMEGA-6 For hardened steels a
Page 65 and 66: M706 Application Guide - Speed & Fe
Page 67 and 68: M8 Series Features TOOL TIP WORK EX
Page 69 and 70: M806 INCONEX S w/WELDON For high-pe
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Page 77 and 78: Cutter Shank Length Reach Overall O
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Page 85 and 86: M2 Series Features Features WON’T
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Page 95 and 96: M233 Series Application Guide - Spe
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Page 101 and 102: M2 Series Application Guide - Speed
Page 103 and 104: truCORE Features BETTER PRECISION,
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Page 107 and 108: E14 TiCN truCORE Z4 SQ BN 30° TiCN
Page 109 and 110: Cutter Shank Length Overall Order D
Page 111: E24 AlTiN truCORE Z4 SQ BN 30° ALT
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Page 119 and 120: Cutter Dia Shank Dia Length of Cut
Page 121 and 122: E Series Application Guide - Speed
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Page 127 and 128: Step 2: There are two common method
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Page 131 and 132: STEP 3: Calculate speed based on us
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Page 135 and 136: EZ-QUOTE GUIDE Building the EZ-Quot
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IMCO - 2017 Comprehensive End Mill Catalog

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