Welding World magazine June 2018
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
ISSUE 03 JUNE <strong>2018</strong><br />
£8.99<br />
WHEN SOLD<br />
www.awd.org.uk<br />
IN THIS ISSUE<br />
WELDING WORLD AWARDS <strong>2018</strong><br />
ALSO IN THIS ISSUE•JOB KNOWLEDGE • SIFTIPS<br />
WELDING WORLD APP: why not grab it now?<br />
PLUS: PRODUCT REVIEWS • WELDING NEWS • AND MUCH MORE
WELCOME 3<br />
INSIDE<br />
4<br />
NEWS<br />
4 COVER STORY – <strong>2018</strong> <strong>Welding</strong> <strong>World</strong><br />
Awards Special<br />
On a remarkable night for the welding<br />
industry a total of 12 major accolades were<br />
presented at the Awards this year<br />
9 President’s Hall of Fame<br />
Oscar Kjellberg<br />
10 Power tool inventor<br />
Talks Mag drills – part 2<br />
12 Sweissen & Schneiden 2021<br />
Messe Essen extends contract<br />
12 LTI Metaltech<br />
Call for more women to enter workforce<br />
13 Polysoude Awards Ceremony<br />
Recognising the human investment . . .<br />
13 BOHS confirm prestigious honour<br />
for Steve Hails<br />
16 Finding the Hidden Benefits<br />
of your Trade Association – AWD and WWA<br />
16 Calendar<br />
Don’t miss these dates for your diary<br />
17 Maritime Integration and Support<br />
BAE Systems announces a £10 million<br />
investment programme<br />
17 Call for Evidence<br />
Government review to help business<br />
embrace new technology<br />
18 Ray Lonsdale – Artist<br />
The journey from owning a steel fabrication<br />
business to becoming one of our most<br />
talked about artists<br />
18 Group earnings increase<br />
January to March <strong>2018</strong>: Linde makes a good<br />
start to the new year<br />
NEW PRODUCTS<br />
22 A guide to some of the<br />
latest technologies<br />
FEATURES<br />
28 Job Knowledge<br />
Rotary Friction <strong>Welding</strong><br />
REGULARS<br />
21 President’s Message<br />
21 The Board<br />
30 SifTips<br />
<strong>Welding</strong> Inspection Essentials<br />
31 And Finally<br />
A message from the board<br />
18<br />
28<br />
EDITOR’S NOTE<br />
Welcome to this edition of <strong>Welding</strong> <strong>World</strong>.<br />
The second <strong>Welding</strong> <strong>World</strong> Awards has meant this has been quite a time for the welding<br />
industry as friends, colleagues and peer businesses have been able to get together and truly<br />
discuss the state of the industry.<br />
As Editor of <strong>Welding</strong> <strong>World</strong> it is always a delight to be able to catch up with so many of you in<br />
this field and not only talk shop, but also enjoy what is fast-becoming the number one social<br />
event in the calendar.<br />
JOIN THE<br />
JCONVERSATION<br />
@<strong>Welding</strong><strong>World</strong>1<br />
<strong>Welding</strong> <strong>World</strong> Retweeted<br />
Extractability @Extractability Download<br />
our new Fume Extraction range<br />
Catalogue weld.<br />
Of course along with the remarkable networking and sheer enjoyment of the night, we must<br />
not forget that we also gathered to highlight and give accolades to those who have not only<br />
made a major impact in the industry in the past year, but those who have contributed over a<br />
much greater length of time.<br />
The awards evening, so skillfully hosted by Eamonn Holmes, celebrated what is best about<br />
welding, but it was merely a pause rather that a full stop. While we hope that you like the<br />
picture spreads of the event and are reminded of a great night, we are of course aware that<br />
there is still a busy time ahead in what are fast-changing conditions.<br />
Despite this though, we applaud all of our winners and those who were shortlisted on the<br />
night and to all those who were there on the evening, we say how great it is to see such a<br />
lively and engaged <strong>Welding</strong> <strong>World</strong> family.<br />
Darren Isted,<br />
Editor, <strong>Welding</strong> <strong>World</strong><br />
editor@welding-world.com<br />
Retweeted eden pr @edenprnews<br />
#Did you know client @FosterindNews<br />
brought home the award for<br />
Best <strong>Welding</strong> Distributor to the<br />
#eastmidlands @<strong>Welding</strong><strong>World</strong><br />
<strong>Welding</strong> <strong>World</strong> @<strong>Welding</strong><strong>World</strong>1<br />
What steel crisis? We’re stable say<br />
Chinese although steel has increased<br />
77% this year! @thetimes<br />
thetimes.co.uk/tto/business/i...<br />
www.awd.org.uk |<br />
<strong>Welding</strong><strong>World</strong>1
4<br />
NEWS / AWARDS <strong>2018</strong><br />
WELDING WORLD<br />
Adrian Hawkins Managing Director of <strong>Welding</strong> <strong>World</strong><br />
with Eamonn Holmes and AWD President Bob Stacey<br />
On a remarkable night of celebration for<br />
the welding industry a total of 12 major<br />
accolades were presented at the <strong>Welding</strong><br />
<strong>World</strong> Awards <strong>2018</strong>.<br />
Held at the Hotel Metropole,<br />
Birmingham, this was the second edition<br />
of the awards which have moved from<br />
strength to strength highlighting some<br />
remarkable success stories and honouring<br />
those who have helped to keep the<br />
industry so buoyant.<br />
In an opening address, Adrian Hawkins,<br />
Managing Director of <strong>Welding</strong> <strong>World</strong>,<br />
welcomed the audience and reminded all<br />
those present that the awards underlined<br />
the industry’s ability to overcome adversity<br />
and also how customers are put at the<br />
very centre of the industry.<br />
Foster Industrial Ltd were the first<br />
winners onto the podium on the evening<br />
when they were announced as the Best<br />
E-Commerce Website Organisation.<br />
They were followed by Lorch<br />
Schweisstechnik Ltd who claimed the Best<br />
New <strong>Welding</strong> Product Supplier and then<br />
Extractability who were named as Best<br />
Safety Product Supplier.<br />
Best Surface Finishing was awarded for<br />
the first time this year and SIA Abrasives<br />
(GB) were the inaugural winners while<br />
AIS Training (Speciality Welds) claimed the<br />
honour for Best <strong>Welding</strong> Industry Training<br />
Provider.<br />
The <strong>Welding</strong> <strong>World</strong> Award was<br />
presented by AWD Company Secretary<br />
Dave Ellwood (the winner in 2016) to<br />
The Weldability-Sif Foundation and Best<br />
<strong>Welding</strong> Machine Supplier was claimed by<br />
EWM Hightec <strong>Welding</strong> (UK).<br />
General <strong>Welding</strong> Supplies (NW)<br />
Ltd were announced as Best <strong>Welding</strong><br />
Distributor and the final scheduled voted<br />
award of the evening was the Best Gas<br />
Agent and it was Fowlmere Engineering<br />
Ltd who took the honours, they have now<br />
won the same award on two occasions<br />
having taken the honour in 2016 as well.<br />
Among the achievement and services<br />
awards which were announced on the<br />
night, Helen Brewin from PGS training<br />
was handed the Services to the Industry<br />
and Association while the Lifetime<br />
Achievement Award was presented to Jon<br />
Pearsall from Pearsall Training.<br />
WESTERMANS INTERNATIONAL<br />
PROUD SPONSORS AT THIS YEAR’S WELDING WORLD AWARDS<br />
Westermans international<br />
Ltd. has once again been<br />
proud to play a key role in<br />
this year’s <strong>Welding</strong> <strong>World</strong><br />
Awards. The Leicesterbased<br />
company, which has<br />
specialised in the sourcing and<br />
supply of refurbished welding<br />
equipment to customers both<br />
in the UK and worldwide for<br />
some 50 years, sponsored<br />
the Best <strong>Welding</strong> Machines<br />
Supplier category at this year’s<br />
event. It is a role which, says<br />
founder Peter Westerman,<br />
is a perfect match for the<br />
company’s business –<br />
“The ongoing commitment<br />
by equipment manufacturers<br />
to keep pushing the<br />
boundaries of technology is at<br />
the heart of an industry that<br />
is central to so many products<br />
that are familiar to us all,” he<br />
says. “This belief in innovation<br />
and constant development<br />
also has a direct impact on our<br />
customers because it helps us<br />
to offer advanced refurbished<br />
Peter Westerman of Westermans International presents<br />
Best <strong>Welding</strong> Machine Supplier to EWM Hightec <strong>Welding</strong> (UK)<br />
equipment very cost effectively.<br />
The more technology advances,<br />
the greater the performance<br />
and capability of our<br />
refurbished stock – all of which<br />
we can then tailor to exact<br />
customer needs.”<br />
Peter Westerman and his<br />
colleagues were delighted not<br />
only to play a full supporting<br />
role for the awards but were<br />
also pleased to enjoy the<br />
event itself – which, this year,<br />
was hosted by Eamonn Holmes<br />
OBE. “The camaraderie<br />
and commitment towards<br />
achieving ever greater goals<br />
underpin the association<br />
and was clearly in evidence<br />
at the event. By sponsoring<br />
one of the principal awards,<br />
we believe we have made an<br />
important contribution that<br />
benefits not just the winners<br />
but the whole industry,”<br />
concludes Peter Westerman.<br />
“Our congratulations to<br />
all finalists, winners and<br />
organisers of the event.”<br />
WELDING WORLD MAGAZINE | ISSUE 03
NEWS / AWARDS <strong>2018</strong> 5<br />
AWARDS <strong>2018</strong><br />
THE WINNERS<br />
To fittingly complete the evening the<br />
AWD and <strong>Welding</strong> <strong>World</strong> Association<br />
Directors Award was presented to Adrian<br />
Hawkins.<br />
On a night of top entertainment for<br />
the audience, along with the tension of<br />
the awards, there was some light relief as<br />
modern jazz band Bella and the Bourbon<br />
Boys played through the evening meal<br />
while there was also close-up table magic<br />
from magician Matthew Knight and an<br />
unexpected (but scheduled!) musical<br />
interlude from one of the ‘waiting staff.’<br />
The chosen charity on the evening<br />
was Kidney Cancer UK which is the UKs<br />
leading kidney cancer charity, which aims<br />
to increase knowledge and awareness of<br />
the disease whilst also supporting research<br />
into causes, prevention and treatment.<br />
After a remarkable speech from Dave<br />
Ellwood, who described his own battle<br />
with the disease, a fantastic £10,276 was<br />
raised for the charity.<br />
BEST E-COMMERCE<br />
WEBSITE ORGANISATION<br />
Foster Industrial Ltd<br />
Alice Dewey (Development & Project Officer)<br />
of Kidney Cancer UK with Voluntary Community<br />
Fundraiser, Shirley Chapman and Eamonn Holmes<br />
BEST NEW WELDING<br />
PRODUCT SUPPLIER<br />
Lorch Schweisstechnik Ltd<br />
BEST SAFETY PRODUCT SUPPLIER<br />
Extractability<br />
BEST SURFACE FINISHING<br />
SIA Abrasives (GB)<br />
Modern jazz band Bella and<br />
the Bourbon Boys perform<br />
BEST WELDING INDUSTRY<br />
TRAINING PROVIDER<br />
AIS Training (Speciality Welds)<br />
THE WELDING WORLD AWARD<br />
The Weldability-Sif Foundation<br />
BEST WELDING MACHINE SUPPLIER<br />
EWM Hightec <strong>Welding</strong> (UK) Ltd<br />
BEST WELDING DISTRIBUTOR<br />
General <strong>Welding</strong> Supplies (NW) Ltd<br />
BEST GAS AGENT<br />
Fowlmere Engineering Ltd<br />
SERVICES TO THE<br />
INDUSTRY AND ASSOCIATION<br />
Helen Brewin PGS training<br />
“I was humbled for Extractability to be recognised at The<br />
<strong>Welding</strong> <strong>World</strong> Awards <strong>2018</strong>. This was truly a perfect tribute to<br />
the hard work of the entire Extractability team, and a fantastic<br />
recognition of all our hard efforts in the Safety Product field.<br />
And what an amazing night it was, too!” Lee Darton, Extractability<br />
LIFETIME ACHIEVEMENT AWARD<br />
Jon Pearsall from Pearsall Training<br />
AWD AND WELDING WORLD<br />
ASSOCIATION DIRECTORS AWARD<br />
Adrian Hawkins<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
6<br />
NEWS / AWARDS <strong>2018</strong><br />
On a remarkable night of celebration<br />
for the welding industry a total of 12<br />
major accolades were presented at the<br />
<strong>Welding</strong> <strong>World</strong> Awards <strong>2018</strong>. Held at the<br />
Hotel Metropole, Birmingham, this was<br />
the second edition of the awards which<br />
have moved from strength to strength<br />
highlighting some remarkable success<br />
stories and honoring those who have<br />
helped to keep the industry so buoyant.<br />
This year the event was hosted by TV<br />
presenter Eamonn Holmes.<br />
WELDING WORLD<br />
Quotes from the awards<br />
“It has been an exceptional evening on all fronts. We have won<br />
an award, won a raffle and even won one of the silent auctions<br />
Ray Bardsley SIA Abrasives<br />
so it doesn’t get much better than that!”<br />
Event organiser Alexis Hawkins with Eamonn Holmes<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong><br />
“It is nice to see that people in the industry appreciate the hard<br />
work you have put in - Its good to be recognised”<br />
Martin Chantrill SAF-FRO<br />
“This award and the other awards which have been given out<br />
tonight represent what we are all about which is the customer”<br />
Toby Gourley Air Products<br />
“It has been an excellent evening, with possibly 280 people<br />
here tonight and it has been great for networking with a really<br />
good atmosphere. <strong>2018</strong> has had a great start for the welding<br />
industry and lets hope it continues for the rest of the year”<br />
Arran Nicoll Fowlmere Engineering
NEWS / AWARDS <strong>2018</strong> 7<br />
AWARDS <strong>2018</strong><br />
evening<br />
Adrian Hawkins addresses the audience<br />
“All the people who have turned up tonight have enjoyed it and<br />
all the comments I have heard have underlined their happiness<br />
with the event. There are lots of positive comments about the<br />
industry and where the industry is going.<br />
Given what we are trying to achieve with <strong>Welding</strong> <strong>World</strong> and<br />
Adrian Hawkins<br />
with the AWD I simply couldn’t wish for more”<br />
“I have had an excellent evening and am sure that everyone enjoyed. It it is very important<br />
that we support and continue to support the AWD in all the crucial work that it does for the<br />
Bob Stacey, President AWD<br />
welding industry”<br />
A musical interlude for the audience<br />
Eamonn Holmes gets the proceedings underway<br />
Bob Stacey<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
8<br />
NEWS / AWARDS <strong>2018</strong><br />
“We really care for this industry and my family business<br />
and so many other family businesses are putting so much<br />
work into developing it and making it bigger and better and<br />
we will hopefully all be winners. That is what is so important<br />
Adrian Hawkins<br />
to everybody”<br />
“It has been an excellent evening, with possibly 280 people<br />
here tonight and it has been great for networking with a really<br />
good atmosphere. <strong>2018</strong> has had a great start for the welding<br />
industry and lets hope it continues for the rest of the year”<br />
Arran Nicoll Fowlmere Engineering<br />
Alice Dewey (Development & Project Officer)<br />
of Kidney Cancer UK with Voluntary Community<br />
Fundraiser, Shirley Chapman and Eamonn Holmes<br />
“This support will help us to support awareness and to continue<br />
to undertake vital research into Kidney Cancer”<br />
Alice Dewey, Development and Project Officer for Kidney Cancer UK<br />
Thank You for Supporting the Kidney Cancer UK Charity at the<br />
<strong>Welding</strong> <strong>World</strong> Awards <strong>2018</strong>.<br />
Thank you to everyone that attended<br />
the <strong>Welding</strong> <strong>World</strong> Awards Gala Evening<br />
<strong>2018</strong> at the Hilton Metropole Hotel at<br />
the NEC in Birmingham in April, hosted<br />
by Eamonn Holmes OBE.<br />
The Evening was vibrant with the<br />
entertainment, conversations and many<br />
AWD/WWA Members. Also good to<br />
see New Companies supporting the<br />
<strong>Welding</strong> <strong>World</strong> Awards for their first<br />
time. Congratulations to all the <strong>Welding</strong><br />
<strong>World</strong> Awards Finalists and a<br />
Big Congratulations to the Award<br />
Winners of <strong>2018</strong>.<br />
<strong>Welding</strong> <strong>World</strong> and AWD nominated<br />
‘Kidney Cancer UK Charity’ for <strong>2018</strong>. On<br />
the evening KCUK Charity spoke about<br />
Awareness to Kidney Cancer and how<br />
they help both the person and their<br />
family through the journey of getting<br />
well again. I was also asked to share<br />
with everyone my personal journey after<br />
getting Kidney Cancer and the recovery<br />
after my operation.<br />
The Unity and Generosity of the<br />
people at the <strong>Welding</strong> <strong>World</strong> Awards<br />
evening was overwhelming. The support<br />
you gave raised £10,267.00 on the<br />
evening for KCUK Charity. This will be<br />
put to Medical Research into Kidney<br />
Cancer and Help for the patients and<br />
their families.<br />
I would like to say a personal Thank<br />
You to Everyone for the Charitable<br />
Support you have given to beat Kidney<br />
Cancer. You have made a difference to<br />
help where help is needed. Thank you.<br />
Dave Ellwood<br />
AWD-WWA Director<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
NEWS 9<br />
PRESIDENT’S HALL OF FAME: #2<br />
On our last trip in our time machine, we talked about a pioneer left, this being a lime type substance. This was used in the early<br />
for the safe compression of Acetylene, Mr Nils Gustaf Dalen. experimentation of the first covered electrode, the man who<br />
We also identified that from the early manufacturing of had the vision to pioneer with this line of experiments was a Mr<br />
acetylene using a water to calcium carbide method, a waste is Oscar Kjellbergs.<br />
OSCAR KJELLBERG 1870-1931<br />
by AWD President Bob Stacey<br />
Pic of Oscar<br />
He was the eldest of five<br />
children, born to Johannes<br />
and Karolina, Kjellberg in<br />
the village of Motterud, in<br />
Sweden.<br />
It was said that as a pupil,<br />
he was always hardworking<br />
and diligent. In his early days<br />
as an engineer he had, by<br />
chance, a conversation with<br />
a Mr Axel Brostrom, who<br />
commented someone should<br />
invent a process so that the<br />
plates on a ship’s hull could<br />
be welded and not riveted,<br />
as was the norm.<br />
The main problem with<br />
the early type of arc welding<br />
was that they attempted to<br />
use a bare wire, (SWEDISH<br />
OR NORWAY IRON) this<br />
would produce a brittle and<br />
porous, weld due to the<br />
surrounding atmosphere,<br />
attacking the molten weld<br />
pool. Another method had<br />
to be found.<br />
Kjellberg rented a<br />
workshop to experiment,<br />
trying to overcome these<br />
problems. His first patent<br />
was dated July 1905. The<br />
description of this patent<br />
is more of puddle welding,<br />
when an arc is struck and a<br />
small weld pool is formed<br />
followed by using a hammer<br />
on the still molten weld<br />
pool to fashion some type<br />
of weld.<br />
In his detailed description,<br />
he explains how to hold the<br />
electrode in the left hand so<br />
that the hammer can be held<br />
in the right hand. In 1904<br />
he had the theoretical basis<br />
for what was to become the<br />
covered electrode.<br />
A big breakthrough came<br />
in <strong>June</strong> 1907. This patent<br />
was called Procedure for<br />
Electric <strong>Welding</strong>. This<br />
included the electrode. Its<br />
revolutionary property was<br />
that Kjellberg had coated<br />
the welding electrode, with<br />
a non-conductive material.<br />
The main advantage using<br />
this procedure was that<br />
the coating generated a<br />
protective gas (Co2) when<br />
the covering melted, this<br />
produced a weld without<br />
the formation of iron oxides<br />
in the weld pool, and for<br />
the first time, longer welds<br />
could be accomplished.<br />
After some successes using<br />
these lime based coverings,<br />
he then formulated a recipe<br />
for the coating that melted<br />
at the same rate as the<br />
metal rod.<br />
He found that a crater<br />
was formed at the tip of<br />
the electrode and this aided<br />
the direction of the flow<br />
of molten weld pool, thus<br />
giving some sort of control<br />
for overhead welding. This<br />
was only possible after<br />
many experiments with<br />
different recipes.<br />
Mastering difficult<br />
welding positions was a<br />
challenge and this would<br />
lead to another, third<br />
patent. From this we had<br />
the basis for all modern<br />
electrodes.<br />
Kjelberg became the<br />
MD for the ELEKTRISKA<br />
SVETSNINGS AKTIEBOLAGET,<br />
the known abbreviation is<br />
ESAB.<br />
<strong>Welding</strong> would prove<br />
itself during the First <strong>World</strong><br />
War 1914-1918. Due to the<br />
need to replace and repair<br />
navel tonnage, welding was<br />
proven as strong as riveting<br />
and could reduce the sheet<br />
metal weight by up to 10%.<br />
But it wasn’t until 1920<br />
that the Lloyds Register<br />
in London was to give<br />
approvals for an all welding<br />
as a production method. The<br />
first all welded ship was the<br />
ESAB 1V, this was launched<br />
on December 29, 1920. This<br />
became the world’s first all<br />
welded ship to be classified<br />
by Lloyds.<br />
So without Oscar<br />
Kjellberg, there is no doubt<br />
we would not have MMA<br />
welding as we know it - so a<br />
worthy place for our hall of<br />
fame hero.<br />
MATERIALS USED FOR ELECTRODE WELDING.<br />
THE TECHNICAL PART.<br />
Rutile is a mineral obtained from rutile<br />
bearing sands. It contains about 88-94% of<br />
Ti02 and is probably the most widely used<br />
material for electrode coatings.<br />
• Calcium carbonate or limestone is the<br />
covering for basic coverings of electrodes.<br />
• Solka flock is a cellulose acetate and<br />
is prepared from wood chip. It is the<br />
main constituent for class 1 of cellulose<br />
electrodes.<br />
An example of different Electrode<br />
Flux composition, and commonly used<br />
electrodes.<br />
RUTILE<br />
6013 High titania potassium AC OR DC either<br />
polarity.<br />
HYDROGEN CONTROLLED.<br />
7016 Low Hydrogen potassium AC or DCEP<br />
7018 Low Hydrogen potassium iron powder<br />
AC or DCEP<br />
We will Travel again in the next Edition,<br />
for more Hall of Fame Heroes.<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
10<br />
NEWS<br />
POWER TOOL INVENTOR<br />
Part 2 of 2<br />
TALKS MAG DRILLS<br />
Nathan Ford, Area Sales Manager for<br />
Fein Power Tools in the UK, previously<br />
discussed what you should look for<br />
when purchasing a mag drill and the<br />
applications some can now achieve.<br />
He also briefly covers Fein’s own<br />
mag drill range, some new into<br />
the UK market.<br />
When it comes to drilling materials a<br />
little away from the norm then the<br />
correct accessory is essential. The correct<br />
cutter selection can make the difference<br />
between hours of frustration and<br />
expense, or getting a job done well.<br />
High Speed Steel, Tungsten Carbide,<br />
Titanium coated and High cobalt are<br />
some of the different cutter types<br />
available, and will all perform differently<br />
on different materials. It is worth seeking<br />
advice on which cutter would suit you<br />
application best and pairing it with the<br />
correct machine.<br />
We have a function on our Fein<br />
website called ‘core drill finder’ which<br />
provides precisely this advice, https://<br />
fein.com/en_uk/drilling/metal-coredrilling/core-drill-finder-t642962/.<br />
It<br />
provides information on the carbide<br />
(Ultra), coated HSS (Dura) and HSS<br />
(Nova) cutters, with various helpful<br />
information on the types of cutter sets<br />
available in the market.<br />
ADDITIONAL FEATURES AND SAFETY.<br />
Once we have the correct drill and<br />
accessories for our application, it is<br />
worth taking a second to look over any<br />
additional features which may set one<br />
machine apart from another.<br />
Capacity: As well as being used on site<br />
many of the larger capacity machines<br />
can replace the need for a conventional<br />
pillar type in the workshop. They make it<br />
easier to take the drill to the work piece<br />
rather than trying to move large pieces<br />
of steel up onto the drill bed. Larger<br />
machines are available with Morse taper<br />
fittings which allow for a wider range of<br />
accessories to be used.<br />
Ease of use: Ease of access to the<br />
controls can be something that is<br />
overlooked. The controls may be easy to<br />
access when the machine is operated in<br />
one direction but when turned around<br />
they may be impossible to reach. Try<br />
to find a machine which has controls<br />
that can be reached regardless of the<br />
orientation of the machine.<br />
Slide adjusters: Over time the slide on<br />
your machine may wear slightly due to it<br />
being metal upon metal, a good quality<br />
machine should have adjustments on<br />
the slides so that you can remove any<br />
play and tighten your guide. Any play<br />
in the guide will lead to movement and<br />
chattering in the cutter which may break<br />
cutters and also lead to an oval hole<br />
being drilled.<br />
As you can see there are a number of<br />
different decisions to be made before<br />
choosing the correct machine – capacity,<br />
depth of cut, applications, accessories,<br />
safety features, ease of use. It can be<br />
useful to ask for a demonstration of the<br />
product before purchasing either via<br />
the machine manufacturer or your local<br />
supplier to ensure that it is suited to<br />
your application.<br />
Fein has a large range of mag drills.<br />
In November of last year Fein launched<br />
its brand new cordless (AKBU 35) and<br />
compact (KBC 35) mag drills. If you<br />
need an economical mag drill or basic<br />
functionality, Fein is re-launching the<br />
KBE family of mag drills between May-<br />
<strong>June</strong> <strong>2018</strong>.<br />
To find out more about Fein mag<br />
drills check out: https://fein.com/en_uk/<br />
drilling/metal-core-drilling/<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
12<br />
NEWS<br />
SCHWEISSEN & SCHNEIDEN 2021<br />
Messe Essen extends contract with most important<br />
Asian sectoral society, CMES Cooperation strengthens<br />
the world’s leading sectoral event.<br />
Messe Essen is extending its longstanding<br />
collaboration with the Chinese Mechanical<br />
Engineering Society. Both partners have<br />
agreed to cooperate with regard to both<br />
leading trade fairs, SCHWEISSEN<br />
& SCHNEIDEN and Beijing Essen<br />
<strong>Welding</strong> & Cutting.<br />
China, the world’s largest steel<br />
producer with a strong demand for<br />
modern technology, is continuing to<br />
place its faith in the German based fair.<br />
The announcement was made by Oliver<br />
P. Kuhrt, CEO of Messe Essen, and Lu<br />
Daming, the new Vice President& General<br />
Secretary of CMES, at their joint contract<br />
signing ceremony. The Chinese engineering<br />
association which was founded in 1936 has<br />
over 180,000 members.<br />
For several decades, CMES has been<br />
present at the world’s leading fair in the<br />
sector, SCHWEISSEN & SCHNEIDEN, with a<br />
large number of exhibitors.<br />
At Messe Essen, over 1,000 exhibitors<br />
introduce innovations in joining, cutting<br />
and surfacing technologies every four<br />
years. Together, both partners, CMES and<br />
Messe Essen, organise the second largest<br />
fair in the sector, Beijing Essen <strong>Welding</strong> &<br />
Cutting. It has developed into an important<br />
sectoral platform and makes it possible for<br />
foreign companies to establish contacts<br />
into the region.<br />
China is an Important Market for the<br />
SCHWEISSEN & SCHNEIDEN Fair and for Lu<br />
Daming, the new number two at CMES,<br />
the contract signing ceremony was his first<br />
trip to Messe Essen: “I am pleased to get to<br />
know our important partner in person and<br />
to express my thanks for the outstanding<br />
cooperation, the deep trust and the success<br />
of the events. With our ideas and our<br />
proximity to the market, we will jointly<br />
accompany the fairs and develop them<br />
even further.”<br />
Oliver P. Kuhrt, CEO of Messe Essen,<br />
emphasised: “This contract extension<br />
highlights our commitment to offering<br />
the optimum fair platforms to the<br />
international welding sector. Thus, we are<br />
now already laying a foundation stone<br />
LTI METALTECH CALL FOR MORE WOMEN<br />
TO ENTER ENGINEERING WORKFORCE<br />
An award-winning Oxfordshire engineering company<br />
specialising in the green energy sector is calling for more<br />
women to enter into a career in British engineering and to<br />
sign up for the huge opportunities open to them in the sector.<br />
The UK currently has the worst percentage in Europe of<br />
women employed as engineers, languishing at less than ten<br />
per cent; something that urgently needs to be addressed, says<br />
LTI, if UK manufacturing is to remain competitive and more<br />
women are to be encouraged to join the industry.<br />
<strong>World</strong> leaders in advanced fabrication and welding<br />
techniques, Abingdon-based LTi Metaltech appreciates all<br />
too well the barriers many women endure when trying to<br />
break into traditionally male-dominated industries, such<br />
as discrimination and lack of resources. However, as an<br />
enterprising engineering company specialising in the precision<br />
fabrication of high performance vessels and structures, the<br />
company actively seeks employment of and supports both<br />
men and women, but the company’s Technical Director<br />
Edgar Rayner is still frustrated at the small number of female<br />
applicants wishing to embark on a career in the sector.<br />
Says Edgar Rayner, “At LTi, we actively encourage women<br />
to join our engineering team, and yet we are barely making<br />
in-roads, despite excellent opportunities and a recognition that<br />
women can bring unique skills to an industry still dominated<br />
by men. We need more women in engineering so younger<br />
for the next SCHWEISSEN & SCHNEIDEN<br />
which we will stage at Messe Essen from<br />
September 13 to 17, 2021.” This event<br />
will take place at the new Messe Essen<br />
for the first time: After the successful<br />
modernisation, one of the technically most<br />
innovative fair sites in Germany will be<br />
available to exhibitors and trade visitors<br />
from all over the world. Simple orientation,<br />
logistical flexibility and a modern<br />
infrastructure will ensure comfort, the best<br />
service and a high quality of stay.<br />
generations have role models to look up to and to know that a<br />
career in engineering is possible for them.”<br />
At present, women make up only 19 percent of senior roles<br />
in the UK, and an even smaller number of women (11%) make<br />
up the country’s engineering workforce, despite 15 per cent of<br />
UK engineering graduates being women.<br />
Stevie Clayton, 34, graduated with a BEng in Manufacturing<br />
Engineering from The University of Nottingham in 2017, and<br />
began work in the engineering industry, firstly as a Process<br />
Engineer. With hard work and perseverance, she worked her<br />
way up to her former role as Senior Quality Engineer at LTi,<br />
and after a recent promotion, became the company’s Quality<br />
Manager, living proof that women can compete and overcome<br />
stereotypical barriers to achieve career success.<br />
“Being a female in a male-dominated role has its own<br />
challenges. Women often need to work harder just to prove<br />
themselves and have their voices heard. But, if you walk<br />
in ready to get your hands dirty, have an open mind and<br />
communicate well, you can be successful in an Engineering<br />
Career. Working for a company that treats genders as equals<br />
is essential for this.” said Stevie Clayton, Quality Manager, LTi<br />
Metaltech<br />
For more information about LTi Metaltech’s work with<br />
women in engineering, visit: lti-metaltech.com or contact us<br />
on 01235 827 060.<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
NEWS- COVER STORY 13<br />
POLYSOUDE<br />
AWARDS CEREMONY<br />
Recognising the human investment…<br />
The majority of representatives from our global<br />
sales network were present for the ceremony<br />
Polysoude recently organised the<br />
second edition of the Polysoude Sales<br />
Awards at the company headquarters<br />
in Nantes. Polysoude invited<br />
representatives of their worldwide<br />
business partners, subsidiaries and<br />
offices participate in this ceremony.<br />
These awards were to recognise<br />
the best performances in the<br />
commercial, development and client<br />
service areas. Hans-Peter Mariner,<br />
the company CEO, had the honour of<br />
awarding the prizes at the prestigious<br />
Château des Ducs in Nantes city centre.<br />
Mr Mariner expressed his pleasure<br />
in awarding the cooperation between<br />
Polysoude employees and its partners.<br />
“It’s the recognition of team spirit and<br />
merit, major assets that I now share<br />
with you, by awarding for the second<br />
time these “prizes of excellence”.<br />
To reflect each effort given in 2017<br />
in the different activity sectors, many<br />
categories were given awards.<br />
For the category of the highest<br />
progression of orbital welding sales,<br />
the winners were as follows: 1st prize<br />
– Astro Arc Polysoude, subsidiary in<br />
USA, 2nd prize – Polysoude UK, office<br />
in UK and 3rd prize – Polysoude India,<br />
subsidiary in India.<br />
Special thanks also went out to<br />
teams and partners in South Korea<br />
(Chemiko) and in Japan (GMT) for their<br />
exceptional contribution regarding the<br />
volume of sales in 2017.<br />
In the area of automated welding<br />
and weld overlay cladding, they looked<br />
The majority of representatives from our global<br />
sales network were present for the ceremony<br />
towards SALWO with their impressive<br />
contribution, who received the award.<br />
Effectively, SALWO actively supports<br />
Polysoude welding and cladding<br />
operations in the Middle-East,<br />
especially orders from companies<br />
such as Gulf Steel Works and Aasia<br />
Steel. Those last two being extremely<br />
significant companies, working in the<br />
Oil and Gas industry.<br />
When looking at customer service,<br />
it’s the Polysoude France team<br />
who received first prize. This team,<br />
supported by all the services at the<br />
headquarters, developed their actions<br />
to combine spare parts sales and other<br />
services such as welding assistance,<br />
and material rentals all year long,<br />
contributing to a turnover of more than<br />
1.5 million euros in 2017.<br />
The awards ceremony was followed<br />
by cocktails and a meal with the festive<br />
atmosphere in the halls of the historic<br />
Château. Mr Mariner continued to<br />
express his willingness in working with<br />
volunteer groups and listening to their<br />
customer needs. He also mentioned<br />
that “Polysoude is now, more than ever,<br />
motivated to anticipate change”.<br />
BOHS CONFIRMS<br />
PRESTIGIOUS HONOUR<br />
FOR STEVE HAILS<br />
Steve is the Director of Health, Safety and<br />
Wellbeing at Tideway – the organisation<br />
responsible for delivering the Thames<br />
Tideway Tunnel. Steve has more than<br />
20 years’ experience in developing and<br />
implementing effective strategies, policies<br />
and systems in the engineering and<br />
construction sectors.<br />
He is a Chartered Member of IOSH;<br />
a Practitioner of IEMA; and has a<br />
Masters degree in Health, Safety and<br />
Environment. BOHS’ Honorary Fellowships<br />
are offered to only a small number<br />
of respected individuals, who have<br />
demonstrated significant effectiveness in<br />
working, influencing and advocating for<br />
improvement in worker health protection<br />
at a national level.<br />
Karen Bufton, immediate past president<br />
of BOHS, said: “It’s only fitting that Steve<br />
has been honoured for the significant<br />
and valuable contribution he has made<br />
to BOHS and occupational hygiene<br />
during the past few years, especially in<br />
terms of his involvement in the Breathe<br />
Freely in Construction campaign. We are<br />
privileged to have benefited from his<br />
extensive experience and expertise, and his<br />
involvement in groups such as: Health<br />
in Construction Leadership Group,<br />
and Mates in Mind.<br />
Speaking about the announcement,<br />
Steve commented: “I’m delighted to have<br />
had the opportunity to contribute to the<br />
valuable work that BOHS undertakes,<br />
by supporting its Breathe Freely in<br />
Construction campaign. Breathe Freely<br />
has not only helped shine a much-needed<br />
spotlight on the health risks faced by<br />
construction workers, but also – most<br />
importantly – it offers a wide range<br />
of free, expert training materials and<br />
information: this is accessible to all and<br />
can be downloaded from the website,<br />
offering valuable resources for managers<br />
and supervisors in the construction<br />
industry. Tools such as these can make a<br />
significant contribution to helping both<br />
employers and employees understand<br />
health risks in a construction environment,<br />
and subsequently to improve working<br />
conditions and working practices via<br />
suitable, inexpensive, effective and<br />
practical exposure control measures.”<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
16<br />
NEWS<br />
FINDING THE HIDDEN BENEFITS<br />
OF YOUR TRADE ASSOCIATION –<br />
The word ‘Association’,<br />
AWD AND WWA. what does it mean?<br />
Organisation of people with a common purpose<br />
and having a formal structure:<br />
The act of associating or state of being associated:<br />
friendship; companionship: networking: sharing ideas:<br />
When you first thought about joining<br />
the AWD-WWA it was probably for<br />
one of several reasons. Your company<br />
may have been new or you needed to<br />
find out information or required help<br />
from the many of the benefits that are<br />
part of being a member of the AWD.<br />
Legal advice, technical advice, insurance<br />
advice, company medical schemes,<br />
advertising in <strong>Welding</strong> <strong>World</strong> Magazine,<br />
being seen in the AWD buyers’ guides<br />
and many others.<br />
The AWD is a conduit of welding<br />
information that is there to be shared<br />
and used. The <strong>Welding</strong> <strong>World</strong> <strong>magazine</strong>,<br />
use of the AWD-WWA logo on your<br />
company information profiles and your<br />
website. All are very strong and powerful<br />
benefits which mean your company can<br />
benefit by being a member.<br />
In some ways it is like a health club.<br />
Just because you joined the gym, this in<br />
itself does not make you lose weight or<br />
CALENDAR – MAKE SURE YOU DON’T MISS...<br />
July 15-20 <strong>2018</strong><br />
IIW <strong>2018</strong> Annual Assembly and<br />
International Conference<br />
In conjunction with the IIW General<br />
Annual Assembly, the International<br />
Conference aims provide a forum for<br />
networking and knowledge exchange<br />
among scientists, researchers, and<br />
industry related to welding and joining.<br />
Bali Nusa Dua Convention Center,<br />
Denpasar, Bali, INDONESIA<br />
October 16-17, <strong>2018</strong><br />
<strong>2018</strong> <strong>Welding</strong> Summit<br />
Due to the volume of construction<br />
projects taking place in the Gulf Coast,<br />
this year’s <strong>Welding</strong> Industry Summit<br />
will take place in League City, Texas,<br />
minutes from downtown Houston.<br />
South Shore Harbor Conference Center,<br />
League City, Texas<br />
tone those muscles. No, you have to join<br />
in and get the best out of the equipment<br />
and the advice they offer. You joined to<br />
get fit and improve by being part of a<br />
group of likeminded people. To share<br />
new ideas and the goals you set when<br />
you joined. This is when you see the<br />
value of your membership!<br />
When you joined the AWD<br />
(Association of <strong>Welding</strong> Distribution) it<br />
was for some very sound reasons.<br />
To improve what you are already<br />
doing, to get better communication<br />
with likeminded people. To become<br />
known. It is a very powerful benefit that<br />
should not be hidden and you must use<br />
your membership.<br />
Please remember to be associated with<br />
your association. Do not leave your AWD<br />
membership in the office drawer. Take<br />
part in the AWD during the year and<br />
keep your company fit and in front of<br />
the competition.<br />
October 23-26, <strong>2018</strong><br />
EuroBLECH <strong>2018</strong><br />
Sheet metal working professionals from<br />
all over the world will meet again in<br />
Hanover, Germany, at the largest trade<br />
fair for this industry sector. EuroBLECH<br />
offers its audience a comprehensive<br />
overview of prevailing trends in sheet<br />
metal working, with an impressive range<br />
of machines, tools and systems live on<br />
display across eight exhibition halls.<br />
Hanover Exhibition Grounds, Hanover,<br />
Germany<br />
November 6-8, <strong>2018</strong><br />
FABTECH<br />
FABTECH brings a wealth of innovation<br />
and technology solutions to Atlanta.<br />
More than 35,000 attendees and over<br />
1,500 exhibiting companies are expected<br />
to gather once again to celebrate metal<br />
Dave Ellwood, Director and Company Secretary,<br />
<strong>Welding</strong> <strong>World</strong><br />
If you have any questions please do<br />
not hesitate to contact Dave Ellwood<br />
on 07860 258309<br />
or email dave@britweld.co.uk<br />
manufacturing at its best.<br />
Georgia <strong>World</strong> Congress Center,<br />
285 Andrew Young International Blvd NW,<br />
Atlanta, GA 30313<br />
December 5-6 <strong>2018</strong><br />
International Conference <strong>Welding</strong> and<br />
related technologies<br />
The International Conference <strong>Welding</strong><br />
and related technologies, organised<br />
by the Paton Electric <strong>Welding</strong> Institute<br />
of NAS of Ukraine, at the Ukrainian<br />
National Academy of Sciences in Kiev,<br />
Ukraine, will cover areas like welding<br />
and related technologies.<br />
Ukrainian National Academy of Sciences,<br />
Kiev, Ukraine
NEWS 17<br />
MARITIME INTEGRATION AND SUPPORT<br />
BAE Systems has announced a £10 million<br />
investment programme to upgrade<br />
its Maritime Integration and Support<br />
Centre (MISC) in Portsmouth – a specialist<br />
facility providing vital support for Royal<br />
Navy warships whilst researching future<br />
combat systems and technologies.<br />
Located on Portsdown Hill and shaped<br />
like a Type 45 destroyer, the MISC is a<br />
unique facility that accurately replicates<br />
real-life ship conditions using the same<br />
combat system technology found across<br />
the Royal Navy’s surface fleet - including<br />
systems used to track threats, co-ordinate<br />
weapons and manage on-deck aircraft<br />
movements. The facility enables highly<br />
skilled engineers to develop and test key<br />
elements of combat systems before they<br />
are installed on ships and, once in service,<br />
provide them with through-life support.<br />
Supporting the development of future<br />
combat systems, BAE Systems’ £10 million<br />
investment programme will research new<br />
technologies such as artificial intelligence,<br />
information and electronic warfare,<br />
unmanned vehicles and new weapons.<br />
The MISC will benefit from new<br />
facilities including a state of the art<br />
visualisation suite able to display live<br />
tactical data from any Royal Navy warship<br />
anywhere in the world, further enhancing<br />
warship support. The pioneering<br />
technology will provide BAE Systems’<br />
Naval Combat Systems Integration<br />
Support Services (NCSISS) engineers with<br />
all the information they need to keep<br />
ships battle ready and support them in<br />
their deployments.<br />
CALL FOR EVIDENCE<br />
Government review to help business embrace new technology and boost wages and profits<br />
In a bid to increase productivity<br />
and with it the nation’s wages and<br />
profits, Chancellor Philip Hammond<br />
has announced a Call for Evidence on<br />
the UK’s productivity, seeking views<br />
on how to boost the performance of<br />
Britain’s businesses.<br />
The Business Productivity Review<br />
will focus on how firms across the<br />
country can take advantage of leading<br />
technologies, management practices<br />
and business support services. Increasing<br />
productivity leads to a long-term boost<br />
to workers’ wages and businesses’<br />
profits – a key part of the government’s<br />
modern Industrial Strategy.<br />
Through the Industrial Strategy, the<br />
government is building upon the UK’s<br />
position as one of the best places in the<br />
world to start and grown a business.<br />
Around 1,100 businesses start every day<br />
in Britain. However, UK productivity is<br />
below the average for the rest of the<br />
G7 advanced economies.<br />
Research from the CBI suggests<br />
that by encouraging more businesses<br />
to adopt the best tried and tested<br />
technologies available – such as cloud<br />
computing, mobile technology and<br />
e-purchasing – the UK economy could<br />
receive a £100 billion boost and see a<br />
5% reduction in income inequality.<br />
Acknowledging the UK’s significant<br />
economic strengths, the Chancellor told<br />
the Confederation of British Industry<br />
(CBI) that we can do more to make the<br />
most of our untapped potential.<br />
Business Secretary Greg Clark said:<br />
“For centuries Britain has been a nation<br />
of discoveries, but these ideas haven’t<br />
always been commercialised in the UK<br />
and new ideas applied in practice.<br />
”Now our modern Industrial Strategy<br />
is ensuring that firms across the UK can<br />
take advantage of leading technologies<br />
and management practices, potentially<br />
adding £100 billion to the economy and<br />
boosting people’s earning power right<br />
across the country.”<br />
The Chancellor also announced £20<br />
million government investment for the<br />
Made Smarter pilot scheme aimed at<br />
boosting productivity and growth in the<br />
north west.<br />
The industry-led pilot will help<br />
up to 3,000 small and mediumsized<br />
manufacturers become more<br />
competitive through greater use of<br />
digital technology in the manufacturing<br />
process and in supply chains.<br />
The Business Productivity Review<br />
Call for Evidence is open until 4 July<br />
<strong>2018</strong> and the government encourages<br />
businesses, trade associations and other<br />
interested parties to contribute their<br />
views to it.<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
18<br />
NEWS<br />
RAY LONSDALE – ARTIST<br />
The journey from owning a steel fabrication business to becoming one<br />
of our most talked about artists has been a swift one for Ray Lonsdale.<br />
After working at Coles Cranes in<br />
Sunderland, and then forming his own<br />
steel fabrication business, producing<br />
items such as bins and seats, he has since<br />
made headlines in the art world with his<br />
business Two Red Rubber Things.<br />
Speaking to <strong>Welding</strong> <strong>World</strong> <strong>magazine</strong>,<br />
Ray said: “This was the direction that I<br />
wanted to take and there just wasn’t the<br />
time for me to take an art degree so I<br />
went ahead and took a chance in 2007.<br />
Most of the work I undertake is fabricated<br />
from Corten steel in a 3D mosaic style.<br />
This is basically just random shape and<br />
size pieces plasma cut from mainly 3mm<br />
sheet. These pieces are then reassembled<br />
to produce the finished article. All the<br />
sculptures are made freehand and are<br />
basically three dimensional sketches.”<br />
With more than 30 life sized statues<br />
completed Ray has won warm acclaim for<br />
his works ‘Freddie Gilroy and the Belsen<br />
Stragglers’ and ‘Eleven O One’.<br />
The latter stands at 9ft 5ins tall and is<br />
situated in Seaham, County Durham. Its<br />
name is given to the time and date of the<br />
<strong>World</strong> War I armistice in 1918 and looks<br />
GROUP EARNINGS INCREASE<br />
Corporate News<br />
• Group revenue: EUR 4.044 bn (up 1.4<br />
percent after adjusting for exchange<br />
rate effects and the impact from the<br />
first-time application of IFRS 15)<br />
• Group operating profit : EUR 1.081 bn<br />
(up 12.1 percent after adjusting for<br />
exchange rate effects)<br />
• Earnings per share adjusted for special<br />
items: EUR 2.19 (2017: EUR 1.77)<br />
• Group outlook for <strong>2018</strong> confirmed<br />
• Completion of merger with Praxair still<br />
planned for the second half of <strong>2018</strong><br />
Technology company The Linde Group<br />
saw positive business trends in the<br />
first quarter of <strong>2018</strong>. After adjusting<br />
for exchange rate effects and for the<br />
impact of the first-time application<br />
of new accounting standard IFRS 15,<br />
revenue rose by 1.4 percent compared<br />
with the first quarter of 2017. Group<br />
operating profit increased significantly<br />
by 12.1 percent after adjusting for<br />
exchange rate effects. Linde was able<br />
to improve its operating margin by<br />
300 basis points to 26.7 percent (2017:<br />
23.7 percent).<br />
Caption if needed<br />
“We have continued to grow and<br />
have achieved a substantial increase in<br />
our profitability,” said Professor Dr Aldo<br />
Belloni, Chief Executive Officer of Linde<br />
AG. “The significant improvement in<br />
our Group margin is the result of the<br />
efficiency measures we have introduced,<br />
continued portfolio optimisation and<br />
good macroeconomic conditions.”<br />
In the Gases Division, Linde generated<br />
revenue in the first quarter of <strong>2018</strong> of<br />
EUR 3.512 bn, a decrease of 7.6 percent<br />
when compared with the figure for<br />
the first quarter of 2017 of EUR 3.799<br />
bn. After adjusting for exchange rate<br />
effects and for the impact of the firsttime<br />
application of IFRS 15, revenue<br />
in the Gases Division increased by 2.8<br />
percent. On a comparable basis (after<br />
also adjusting for changes in the price<br />
of natural gas), revenue growth was<br />
2.6 percent. Operating profit was EUR<br />
1.079 bn, which was 2.5 percent higher<br />
than the figure for the prior-year<br />
period of EUR 1.053 bn. After adjusting<br />
for exchange rate effects, operating<br />
profit increased by 10.9 percent. At<br />
30.7 percent, the operating margin was<br />
set to be exhibited<br />
permanently after a<br />
campaign to keep<br />
the 1.2 tonne statue<br />
in the town.<br />
Freddie Gilroy is located on North Bay<br />
in Sacrborough and is based on a retired<br />
miner friend of Ray who he later found<br />
out was one of the first soldiers to liberate<br />
the Bergen-Belsen concentration camp at<br />
the end of <strong>World</strong> War II.<br />
“Both the ‘Freddie Gilroy’ and ‘Eleven<br />
O One’ sculptures were built on spec and<br />
not commissioned. They were put out on<br />
loan and fortunately bought by members<br />
of the public then donated for display,”<br />
said Ray.<br />
Ray is currently working on an sculpture<br />
of Emily Wilding Davison (the suffragette<br />
who was killed by the kings horse in<br />
1913). This will be sited in Morpeth,<br />
Northumberland near where she is buried.<br />
Caption if needed<br />
January to March <strong>2018</strong>: Linde makes a good start to the new year – significant increase in Group earnings<br />
significantly higher than the figure for<br />
the first quarter of 2017 of 27.7 percent.<br />
Positive trends were to be seen<br />
in the EMEA segment in almost all<br />
product areas. In the liquefied gases<br />
and cylinder gas product areas in<br />
particular, revenue increased in virtually<br />
all regions. In the on-site business, there<br />
were volume reductions as a result of<br />
the sale of parts of a production facility.<br />
Engineering Division:<br />
Margin significantly above the target of<br />
around 9 percent<br />
Revenue in the Engineering Division<br />
fell in the first quarter of <strong>2018</strong> by 7.1<br />
percent to EUR 602 m (2017: EUR 648<br />
m). Operating profit increased to EUR<br />
60 m (2017: EUR 53 m). At 10.0 percent,<br />
the operating margin was significantly<br />
above the figure for the first quarter<br />
of 2017 of 8.2 percent and exceeded<br />
the target of around 9 percent which<br />
Linde Engineering has set itself for the<br />
<strong>2018</strong> financial year. This was due not<br />
only to higher earnings from individual<br />
plant construction projects, but also to<br />
improved capacity utilisation.<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
20<br />
NEWS<br />
WHAT IS JOB KNOWLEDGE?<br />
Job Knowledge is written into and<br />
recognised by most Welder Qualification<br />
standards and, dependent on the<br />
standard, can become a mandatory<br />
requirement (for example, in ISO 24394<br />
or BS EN ISO 14732).<br />
Its purpose is to provide welders and<br />
operators with a thorough<br />
understanding of the welding process<br />
being used. Job Knowledge covers<br />
the associated Health and Safety<br />
risks, weld defects and how to reduce<br />
their occurrence, the variables which<br />
can influence a change of welding<br />
parameters, and the importance and<br />
understanding of the Inert Gas Envelope,<br />
to name just a few. Job Knowledge also<br />
satisfies HSE requirements that welders<br />
and operators have been adequately<br />
trained, which is clearly of benefit to<br />
employers. Providing welders with a<br />
better understanding of the adopted<br />
welding process reduces weld failures<br />
and improves overall weld quality,<br />
and this is where Job Knowledge really<br />
becomes effective.<br />
If you have any questions on Job<br />
Knowledge or would like more information<br />
please get in touch with our office and we<br />
will be happy to answer your questions or<br />
discuss your requirements.<br />
Phone: 01327 879500<br />
Mobile: 07702 120686<br />
Email: jake.rambaldini@outlook.com<br />
Website: www.rambaldiniwelding.co.uk<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
NEWS 21<br />
THE BOARD<br />
Dave P. Ellwood<br />
Director & Company Secretary<br />
Tel:<br />
01252 333661<br />
07860 258309<br />
E-mail:<br />
dave@weldingworld.com<br />
AWD National Council<br />
PRESIDENT<br />
Bob Stacey<br />
Tel: T +44 (0) 5600 494 599<br />
E-mail: president@awd.org.uk<br />
PAST PRESIDENT<br />
John Wilkinson OBE<br />
Tel: +44 (0)1952 290036<br />
REGIONAL OFFICERS<br />
North<br />
Iain Pickles – Regional Officer<br />
<strong>Welding</strong> Alloys Ltd<br />
Tel: +44 (0) 1763 207568<br />
07826 546797<br />
E-mail:<br />
iain.pickles@welding-alloys.com<br />
Central<br />
South East<br />
Gareth Hawkins – Regional Officer<br />
Weldability-Sif<br />
Tel: +44 (0)1462 482200<br />
0797 6830017<br />
E-mail:<br />
gareth@weldability-sif.com<br />
Adrian Hawkins<br />
Managing Director<br />
Tel:<br />
01462 482200<br />
07793 220800<br />
E-mail:<br />
adrian@welding-world.com<br />
Lee Darton<br />
Finance Director<br />
Harry Reade – Membership Manager<br />
AWD<br />
Tel: +44 (0)7584 088061<br />
E-mail: harryreade@aol.com<br />
South West<br />
Caretaker of Region – Robert Pullen<br />
(Regional Officer)<br />
Tel: +44 (0)1639 777012<br />
Mob: +44 (0)7807 275089<br />
E-mail: Rob@mhmplant.com<br />
WORK GROUPS<br />
Product Safety and Quality<br />
(PSQ) Committee<br />
Chairman: Nigel Hasted, BOC<br />
Education and Training<br />
Committee<br />
Chairman: Dave Ellwood,<br />
Britannia <strong>Welding</strong><br />
Tel:<br />
01462 482200<br />
07734 857044<br />
E-mail:<br />
lee@weldingworld.com<br />
Membership Committee<br />
Chairman: James Westhorp, <strong>Welding</strong><br />
Engineering Services<br />
Personnel Safety and<br />
Occupational<br />
Health (PSOH)<br />
Chairman: Tony Ashall, Plymovent<br />
PRESIDENT’S MESSAGE<br />
For all those who joined me at our latest <strong>Welding</strong> <strong>World</strong><br />
Awards, I know I can speak for everyone present when I say<br />
what a fantastic evening it was.<br />
I would like to pass my congratulations to all of the<br />
worthy winners of the <strong>Welding</strong> <strong>World</strong> Awards and also to<br />
the finalists.<br />
We have all contributed to our industry, in one way or<br />
another, and it is only fitting that the winners and finalists are<br />
recognised for these efforts.<br />
It was a joy to see manufacturers, distributors and all<br />
present, contributing to a very special evening.<br />
We all may be different on how we approach the end user<br />
market, and competitors, but remember that we are all trying<br />
to earn a living in a sometimes, difficult business climate.<br />
I had a fantastic time at the awards evening, it was a real<br />
pleasure to meet up with old friends from all different sectors<br />
of our industry. It was also an honour and a privilege to have<br />
been your President, on this special occasion.<br />
Thank you to everyone who supported The <strong>Welding</strong> <strong>World</strong><br />
Awards, and your continuing support to the AWD, whose<br />
part in our industry is vital.<br />
A special thanks has to go to the<br />
organisers who did a most remarkable<br />
job in making this awards evening so<br />
professional and entertaining.<br />
My last mention is a big thank you to all<br />
who donated to a very worthy charity,<br />
Kidney Cancer UK. We heard<br />
some really moving stories<br />
about why it’s so important<br />
to continue our support<br />
for these, in many cases,<br />
unrecognised heroes.<br />
Bob Stacey<br />
President AWD<br />
AWD CUFFLINKS<br />
As part of The Association of<br />
<strong>Welding</strong> Distribution official<br />
merchandise, AWD cufflinks<br />
are available for members<br />
to purchase at £20.00 per pair<br />
(P&P £5.00). Payment may be<br />
made by debit/credit card –<br />
telephone the AWD secretariat<br />
on +44 (0)1952 290 036 or<br />
email: secretariat@awd.org.uk<br />
www.awd.org.uk | J <strong>Welding</strong><strong>World</strong>1
22<br />
PRODUCT NEWS<br />
NEW PRODUCTS<br />
Your<br />
guide to the latest<br />
welding technologies<br />
on the market<br />
FRONIUS LAUNCHES NEW TIG SERIES ON THE MARKET<br />
Fronius has expanded its portfolio of manual power sources<br />
with three new devices for Tungsten Inert Gas welding (TIG). The<br />
MagicWave 230i, 190 and TransTig 230i are extremely practical,<br />
powerful and quiet. Thanks to their rapid signal processors, they<br />
always achieve the exact current curve that allows for maximum<br />
arc stability with the lowest possible noise emissions. With its<br />
intuitive menu navigation, users are able to access the correct<br />
parameters in just a few steps and can then concentrate fully on<br />
what they’re best at – achieving a clean weld seam.<br />
The MagicWave 230i can communicate and be networked with<br />
other devices via Bluetooth, WLAN and NFC technology.<br />
HIGHLY VERSATILE POWER SOURCES<br />
FOR AC WELDING<br />
Whether in pipeline or container<br />
construction, for processing stainless steel<br />
or vehicle repair and maintenance – the<br />
new Fronius TIG welding systems have a<br />
whole range of uses. The most powerful<br />
power source is the MagicWave 230i for AC<br />
welding. It has one particular advantage:<br />
it can communicate with other devices via<br />
Bluetooth, WLAN and NFC technology, The MagicWave 190 is<br />
and can be networked with them. The ideal for welding materials<br />
such as steel, stainless steel<br />
MagicWave 190 is ideal for welding or aluminium.<br />
materials such as steel, stainless steel or<br />
aluminium. The AC power source features gas cooling and is the<br />
best choice for a wide range of uses.<br />
LIGHTWEIGHT FOR DC WELDING<br />
An integral part of the new series is the<br />
TransTig 230i for DC welding. Weighing<br />
just 15.9 kilograms, it is especially light.<br />
This manual power source is suitable<br />
for all welding applications apart from<br />
aluminium. As with the MagicWave 230i,<br />
the power source can also be supplied with<br />
an optional water-cooling system. Using<br />
Bluetooth, WLAN and NFC, the TransTig 230i<br />
can also connect wirelessly to devices such<br />
as an intelligent welding helmet, remote<br />
control or even<br />
a smartphone.<br />
OPTIMUM USER CUSTOMISABILITY<br />
The multilingual operating concept of<br />
the manual power source with a 4.3-inch<br />
full-colour display allows for<br />
intuitive and extremely<br />
simple operation. Using<br />
the favourites button,<br />
welders can easily retrieve and<br />
The pure DC power source<br />
TransTig 230i can optionally<br />
be supplied with a watercooling<br />
system and is suitable<br />
for all welding applications apart<br />
from aluminium.<br />
set parameters that they often use.<br />
The modular design is a particular advantage:<br />
users can expand these devices as desired with<br />
different function packages. These include<br />
the job function, which can store up to 999<br />
jobs at the same time, the PulsPro package to<br />
obtain all pulse functionalities, additional data<br />
documentation and limit monitoring.<br />
The latter aids the user in setting a defined parameter<br />
window and keeping to certain welding parameters. USB ports<br />
allow software updates to be installed and welding data to<br />
be documented.<br />
NEW WELDING TORCH FOR PRECISE HANDLING<br />
Every device is available as a multivoltage<br />
version. Using the Fronius Power Plug – a<br />
lockable plug connector on the rear of the<br />
power source – the mains cable or plug can<br />
be changed quickly and easily depending<br />
on where the device is being used. This<br />
means it can be used anywhere in the<br />
world – even with different mains voltages.<br />
Fronius has also redesigned the welding<br />
torch: an ergonomic grip combined<br />
with a torch changing system as<br />
standard increases comfort and<br />
convenience, and allows for<br />
even more precise handling.<br />
The integrated, highperformance<br />
LED illuminates<br />
the seam area efficiently,<br />
leaving the welder to<br />
concentrate entirely on<br />
their task and achieve<br />
excellent results.<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
DOWNLOAD<br />
<br />
OUR NEW APP<br />
As a special benefit to AWD members<br />
the app will also be FREE<br />
The direct links to the <strong>Welding</strong> <strong>World</strong> app<br />
are as follows:<br />
iOS: http://goo.gl/ZaXVYY<br />
Android: http://goo.gl/USwFjZ<br />
WW_Apr17_19_WW_App.indd 1 19/06/<strong>2018</strong> 15:57
24<br />
PRODUCT NEWS<br />
WESTERMANS INTERNATIONAL BRINGS COST EFFECTIVE PLASMA CUTTING TO A WIDE MARKET<br />
Westermans International Ltd. has built a leading global<br />
reputation for the sourcing and supply of refurbished welding<br />
equipment that meets both performance and budgetary<br />
objectives. The approach has opened up opportunities for<br />
customers in a wide range of industries and geographical<br />
locations to benefit from proven and technically advanced<br />
equipment without the need for capital outlay on new<br />
installations, but still with the benefit of extensive experience<br />
and a broad service capability.<br />
The company’s reputation is not built only on the provision<br />
of welding equipment – from conventional MIG or TIG welders<br />
to advanced orbital welding stations – but also on a long list of<br />
ancillary equipment that is relevant to welding processes. For<br />
the last 25 years, this has included a range of plasma cutting and<br />
associated equipment and, because of Westermans’ access to<br />
multiple manufacturers – there are more than 100 plasma cutting<br />
equipment producers worldwide – the door can be opened for<br />
customers to ensure that the most suitable machinery is supplied<br />
for each specific application very cost-effectively.<br />
“Plasma cutting has come a long way from large machines<br />
found typically in shipyards,” explains Claire Spillane, Company<br />
Secretary at Leicester-based Westermans International. “Today,<br />
modern installations can be far smaller – even operating in some<br />
cases from a lap top – and are invariably noted for their extreme<br />
versatility and low capital investment requirements.”<br />
This is an area in which Westermans has long been a key<br />
supplier to the international welding and cutting industry. The<br />
range of benefits associated with plasma cutting systems can<br />
therefore be brought more readily to appropriate industry sectors.<br />
“Factors such as cut quality, shape and size versatility, batch or<br />
mass production options, high definition or simply the ability to<br />
follow template silhouettes or line drawings – all are associated<br />
with the choice of equipment now on the market – and which we<br />
can make available to our customers,” adds Claire Spillane.<br />
Westermans can source and supply used systems based on<br />
single or multiple cutting torches while most machines, if not<br />
already, can be upgraded and fitted with CNC controllers and/or<br />
additional torches at a later date. The company provides systems<br />
that can operate with a range of metals – from mild and stainless<br />
steel to aluminium – and, in all cases, provides installation<br />
support and warranty options, enabling many customers to bring<br />
their plasma cutting in-house.<br />
Steering a path through the consequent choice of systems is<br />
one of the key roles played by Westermans for its customers. In<br />
all cases, the objective is to ensure the best solution is identified<br />
each time – both in terms of performance and cost. From<br />
the cutting system itself to control systems and mechanical<br />
components, and from fume extraction to CAD/CAM software,<br />
Westermans provides tailored packages to customers worldwide.<br />
“Whether a small fabrication shop or a multi-national oil and<br />
gas system manufacturing enterprise, we are able to work<br />
with each individual customer to help them optimise their<br />
installation and to work towards their continuing success,”<br />
concludes Claire Spillane.<br />
Full details of Westermans’ services can be found at<br />
www.westermans.com<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
26<br />
PRODUCT NEWS<br />
PREMIUM QUALITY THAT PAYS – EWM AG PRESENTS THE NEW PM-MIG/MAG WELDING TORCH SERIES<br />
EWM AG expands its range of MIG/MAG welding torches to<br />
include the PM series for professional users. The newly designed<br />
grip guarantees a comfortable hold, even over long periods,<br />
and illuminates the working area with its motion-activated LED<br />
lighting. Thanks to tried-and-tested EWM quality, the PM welding<br />
torches contribute to the improvement of welding properties and<br />
the quality of the welded seams. Weld spatters can be reduced<br />
considerably – this saves time on finishing work. The standard<br />
welding torches of the PM series are – as are all EWM welding<br />
torches – suitable for use on any commercially available welding<br />
machine with Euro torch connector.<br />
Additional comfort in the tough daily welding routine is always<br />
welcomed. With the new PM torch, EWM delivers noticeable<br />
relief for work.<br />
MORE LIGHT FOR BETTER SIGHT<br />
Excellent welding results require optimal lighting of the<br />
working area. The integrated LED lighting of the new PM<br />
welding torch from EWM ensures that everything is also<br />
clearly visible – even in dark spots on the workpiece. It<br />
is activated automatically as soon as the welding torch<br />
is moved. This independence from the torch trigger<br />
provides protection from incorrect operation and<br />
unintentional arc striking when bringing the welding<br />
torch close to the component.<br />
STANDARD TORCH IN PREMIUM QUALITY<br />
The new PM welding torch from EWM makes its<br />
debut in combination with the new MIG/MAG Titan<br />
Right: The new PM standard welding torches from EWM are also<br />
available with the torch trigger installed at the top.<br />
Below: EWM supplies the new function torch in three versions. Depending on the model,<br />
current and wire feed speed, voltage correction, welding procedure and program, among<br />
others, can be changed and displayed. The top-of-the-range RD3X model even has a display<br />
screen with access to ewm Xnet component management.<br />
XQ multi-process welding machine. But it can also be used in the<br />
standard torch version together with all other MIG/MAG welding<br />
machines – thanks to the Euro torch connector.<br />
READY FOR INDUSTRY 4.0<br />
On the standard torch the torch trigger<br />
can optionally be installed at the top. You<br />
also have the option of selecting function<br />
torches which make remote control of<br />
welding parameters possible. The OLED<br />
graphic display shows the welding parameters in a<br />
user-friendly manner at the welding site. With the<br />
high-end RD3X version the welder can use ewm Xnet<br />
and component management to access a welding<br />
sequence plan. The welding parameters are set<br />
automatically by the system from the stored WPS. The<br />
setting process is less complex and constant quality is<br />
ensured – this way Industry 4.0 can be integrated into<br />
everyday welding.<br />
THE RIGHT WELDING TORCH FOR ANY NEED<br />
Regardless of what the user’s requirements are for cooling,<br />
torch neck and size, the new PM welding torch from EWM<br />
is available in numerous variants. Customers can select the<br />
model which best matches their individual applications:<br />
The choice includes gas or water-cooling as well as short or<br />
long necks. The welding current range extends to 550 A. All<br />
torches are available as function torches.<br />
THE WELDING TORCH PAYS OFF<br />
Robust fabrication, lasting quality and generous dimensioning<br />
of all components – the new PM welding torch also brings<br />
together all these properties which are typical of EWM products.<br />
It scores high points even in a continuous 3-shift operation –<br />
also in terms of efficiency. On the one hand, it lowers the error<br />
rate by an interference-free wire guide, excellent shielding gas<br />
coverage of the arc range and safe current contacting. At the<br />
same time, the use of consumables is also reduced because of the<br />
large material cross section of the contact tips (M7/M9 instead of<br />
M6/M8 as is common in the industry). Substantially better heat<br />
dissipation prevents overheating and extends the service life.<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
28<br />
JOB KNOWLEDGE<br />
ROTARY FRICTION<br />
INTRODUCTION<br />
Rotary friction welding (RFW) is a solidstate<br />
joining process which works by<br />
rotating one workpiece relative to another<br />
while under a compressive axial force. The<br />
friction between the surfaces produces<br />
heat, causing the interface material to<br />
plasticise. The compressive force displaces<br />
the plasticised material from the interface,<br />
expelling the original surface oxide layer<br />
and other contaminants and promoting<br />
metallurgical and/or surface interlocking<br />
joining mechanisms. This deformation<br />
process forms a flash collar and causes the<br />
workpieces to shorten in the direction of<br />
the compressive force. Once the required<br />
shortening has been achieved (known as<br />
burn-off distance) the rotation movement<br />
is ceased and a forging force is often<br />
held, or increased, for a period of time to<br />
help consolidate the weld. There are two<br />
primary mechanisms for delivering the<br />
energy to the weld interface:<br />
• Direct drive - the rotating part is<br />
continuously driven by the equipment<br />
spindle motor (Figure 1).<br />
• Inertia - the rotating part is connected<br />
to a flywheel which is disconnected from<br />
the drive motor once a desired rotating<br />
speed is achieved. The workpieces then<br />
engage and the flywheel supplies the<br />
energy to the interface. During this<br />
approach the rotation speed gradually<br />
decreases to a stop (see Figure 2).<br />
APPLICATIONS<br />
RFW is widely implemented across the<br />
manufacturing sector and has been used<br />
for numerous applications, including:<br />
• Turbine shafts<br />
• Automotive parts including steel truck<br />
axels and casings<br />
• Monel-to-steel marine fittings<br />
• Piston rods<br />
• Copper-aluminium electrical connections<br />
• Cutting tools<br />
• Tubular transition joints combining<br />
dissimilar metals (Aluminium-Titanium<br />
and Aluminium-Stainless steel, for<br />
example)<br />
Figure 1: Direct Drive Process Schematic<br />
Figure 2: Showing Flywheel<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
JOB KNOWLEDGE 29<br />
WELDING<br />
Figure 3a: Rotary friction welding applications – turbine shaft<br />
Figure 3b: Rotary friction welding applications – piston rod<br />
allowing for a range of dissimilar<br />
materials to be joined.<br />
• The process does not require a filler<br />
metal, flux and shielding gas.<br />
• The process is easily automated, making<br />
the process highly repeatable and<br />
not dependant on human influence,<br />
resulting in very low defect rates.<br />
• When used to fabricate preforms, the<br />
material usage and manufacturing<br />
costs are reduced when compared to<br />
subtractive techniques (eg machining<br />
from ingots and forgings).<br />
MICROSTRUCTURE AND<br />
MECHANICAL PROPERTIES<br />
Rotary friction welds are similar in<br />
appearance in that they have several<br />
distinct zones: a weld centre zone<br />
(WCZ), a thermo-mechanically affected<br />
zone (TMAZ) and a heat affected zone<br />
(HAZ). The extent and microstructural<br />
composition of these zones are dependent<br />
on the material and processing conditions<br />
used. The weld region is surrounded by a<br />
flash collar. A typical example of a weld is<br />
shown in Figure 4.<br />
When optimum processing conditions<br />
are used, RFW can produce joints that<br />
are superior or similar in strength to<br />
the parent material. This is true for<br />
many similar and dissimilar material<br />
combinations.<br />
avoiding many of the defects associated<br />
with melting and solidification during<br />
fusion welding, such as pores and<br />
solidification cracks. The distortion of the<br />
welded component is also reduced.<br />
• The process has lower peak<br />
temperatures than fusion welding,<br />
reducing intermetallic formation and<br />
Figure 4: A macroscopic section of a titanium alloy rotary friction weld<br />
SUMMARY<br />
Rotary friction welding offers many<br />
advantages to the manufacturing sector<br />
for a wide range of applications. TWI<br />
Ltd has developed extensive knowledge<br />
of RFW over many years of research and<br />
development.<br />
If you would like to know more about<br />
the process, please contact us. TWI on<br />
01223 899000 or visit our website:<br />
twi-global.com<br />
ADVANTAGES<br />
Rotary friction welding offers<br />
many advantages over competing<br />
manufacturing processes, for example:<br />
• The weld remains in the solid-state,<br />
www.awd.org.uk |<br />
<strong>Welding</strong><strong>World</strong>1
30<br />
SIFTIPS<br />
WELDING INSPECTION ESSENTIALS<br />
The ultimate guide to markers and fillet gauges.<br />
There are many applications in the metal<br />
working industry which require items to<br />
be identified and inspected, and a range<br />
of products is available to meet these<br />
varying needs.<br />
PAINT MARKER OR PERMANENT<br />
INK MARKER?<br />
Both can be used on a wide range of<br />
surfaces with permanent ink markers<br />
generally being faster-drying and<br />
inexpensive, but ink will tend to fade in<br />
direct sunlight and cleaning solvents will<br />
remove them easily.<br />
Paint markers have a far greater<br />
resistance to atmospheric conditions and<br />
are more difficult to remove, even when<br />
solvents come into contact with them.<br />
This makes them the ideal choice for<br />
long-term marking applications.<br />
INTRICATE OR GENERAL MARKING?<br />
For small parts or when intricate shapes<br />
are needed, a marker with a fine nib<br />
should be selected, such as the Squeeze<br />
Marker with its durable metal nib for<br />
controlled paint delivery, allowing<br />
elaborate, detailed marking. For generalpurpose<br />
marking applications, a pumpaction<br />
paint marker is ideal. Fitted with a<br />
rubber grip handle, it can be used while a<br />
welding gauntlet is worn. Its pump-action<br />
tip optimises paint flow and produces<br />
clear, crisp-markings, making this an ideal<br />
marker for everyday application.<br />
OTHER OPTIONS<br />
When larger areas need to be marked, a<br />
large tipped marker should be selected,<br />
such as the Jumbo Marker which uses a<br />
14mm-wide felt tip, with paint dispensed<br />
using a pump action for accurate<br />
application.<br />
For parts that will be galvanized as part<br />
of the manufacturing process, a Metal-<br />
Pro marker can be used. The paint simply<br />
dissolves, leaving no visible signs after the<br />
galvanising process.<br />
Finally, when marking metals that<br />
are coated in oil, you will require the<br />
use of a marker with a trace of solvent<br />
in the paint mixture. This eliminates<br />
the bleeding of the paint in oil upon<br />
application. The Weldability Bottle<br />
Paint Marker is suitable for these and it<br />
features a metal roller nib where paint is<br />
delivered via a squeeze action, resulting<br />
in precise marking with the optimum<br />
amount of paint used.<br />
HOW TO GAUGE THE RIGHT GAUGE<br />
FOR YOU<br />
The fillet weld gauge is the most<br />
used measuring device in the welding<br />
inspector’s kit, which is understandable<br />
considering the majority of the welds<br />
deposited are fillet welds. An MG11 Fillet<br />
Weld Gauge Set is ideal for measuring<br />
a range of fillet weld dimensions in<br />
imperial and metric units. It also comes<br />
in a handy pouch, ready to add to one’s<br />
inspection kit.<br />
Just as convenient is the Pocket Fillet<br />
Gauge, a little red number that allows<br />
simple measurement of fillet leg length<br />
and throat thickness. Suitable for 3.5mm,<br />
6mm, 8mm, 10mm, 12mm, 16mm,<br />
20mm and 25mm leg length welds,<br />
all increments are clearly engraved on<br />
the gauge. Secured together with a<br />
stainless-steel chain, the Pocket Fillet<br />
Gauge is manufactured from 2mm thick<br />
aluminium, making an ideal every day<br />
tool for the Responsible <strong>Welding</strong> Co-<br />
Coordinator.<br />
Technical advice in the original SifTips style was started in 1932. ‘Sifbronzing’ is an almost<br />
universally recognised way of describing the low temperature bronze welding of sheet steel,<br />
cast iron and other metals. This explains why Sifbronze, the company which first developed and<br />
promoted the technique, is generally considered to be a supplier of high quality welding rods,<br />
wires, fluxes and equipment.<br />
‘Will the Welder’ was a SifTips <strong>magazine</strong> that was produced in the early 1930s. The aim<br />
was to provide users with ideas and tips on how to get the most out of their<br />
welding equipment.<br />
Sif is renowned for its UK manufacturing heritage<br />
as well as its complete range of quality welding<br />
consumables used globally for almost a century.<br />
WELDING WORLD MAGAZINE | ISSUE 03 | JUNE <strong>2018</strong>
JUNE <strong>2018</strong><br />
WHEN SOLD<br />
01_WW cover 003 <strong>June</strong>_V2.indd 1 20/06/<strong>2018</strong> 12:44<br />
AND FINALLY 31<br />
AND<br />
FINALLY<br />
The Government is promoting the delivery of its Industrial Strategy via the 38 Local<br />
Enterprise Partnerships (LEP’s) across the country and it has set the following priorities<br />
• AI and Data Economy: putting the UK at the forefront of the artificial intelligence<br />
data revolution;<br />
• Clean Energy: maximising the advantages for UK industry from the global shift<br />
to clean growth;<br />
• Future of Mobility: becoming a world leader in the way people, goods<br />
and services move;<br />
• Ageing Society: harnessing the power of innovation to help meet the needs<br />
of an ageing society.<br />
This will boost the activities of Engineering and Fabrication companies as they develop<br />
and deliver new technology, to meet these challenges for the future.<br />
On the 29th March 2019, the UK will leave the European Union and we are already<br />
seeing manufacturers reshoring to the UK, parts production, as we move away from a<br />
common market place for goods.<br />
Both the Industrial Strategy and Brexit will in turn create more demand in<br />
the <strong>Welding</strong> Industry.<br />
All we need next, is a ready supply of skills training facilities and the people that want<br />
to take on this type of work and we have the opportunity to become the workshop of the<br />
world once more!<br />
Against this backdrop, promoting the <strong>Welding</strong> Industry via the <strong>Welding</strong> <strong>World</strong><br />
Magazine and the Awards programme is essential both in generating the need for Skills<br />
training, Safety provision and Supplies across the UK and we were delighted with the array<br />
of great quality winners and nominees who now wave the flag for the welding Industry.<br />
ISSUE 03 JUNE <strong>2018</strong><br />
£8.99<br />
www.awd.org.uk<br />
IN THIS ISSUE<br />
WELDING WORLD AWARDS <strong>2018</strong><br />
ALSO IN THIS ISSUE•JOB KNOWLEDGE • SIFTIPS<br />
WELDING WORLD APP: why not grab it now?<br />
PLUS: PRODUCT REVIEWS • WELDING NEWS • AND MUCH MORE<br />
Brought to you by:<br />
<strong>Welding</strong> <strong>World</strong> Ltd on<br />
behalf of the Association<br />
of <strong>Welding</strong> Distribution<br />
Gavin Pearson,<br />
5 Parsons Street, Dudley,<br />
West Midlands, DY1 1JJ.<br />
+44 (0)1952 290 036<br />
+ 44 (0)1952 290 037<br />
secretariat@awd.org.uk<br />
www.awd.org.uk<br />
Managing Director: Adrian Hawkins<br />
Director and Company Secretary:<br />
Dave Ellwood<br />
Financial Director: Lee Darton<br />
Editor: Darren Isted<br />
editor@welding-world.com<br />
Published on behalf of <strong>Welding</strong> <strong>World</strong> by:<br />
Adrian Hawkins<br />
Managing Director, <strong>Welding</strong> <strong>World</strong> Ltd<br />
e: managing.director@welding-world.com<br />
Adrian is also Chairman of Weldability Sif,<br />
Deputy Chair at the Main Board of<br />
the Hertfordshire LEP and Chair of<br />
the LEP Board for Skills<br />
and Employment<br />
in Hertfordshire.<br />
PS<br />
Please remember that<br />
your AWD Membership<br />
entitles you to FREE<br />
access to our <strong>magazine</strong><br />
via the <strong>Welding</strong> <strong>World</strong><br />
App at the Apple or<br />
Google stores. Contact<br />
the Secretariat for your<br />
password details.<br />
Adrian Hawkins<br />
TRMG Ltd, Winchester Court, 1 Forum<br />
Place, Hatfield, Hertfordshire AL10 0RN<br />
+44 (0)1707 273 999<br />
+44 (0)1707 269 333<br />
www.trmg.co.uk<br />
Publishing Director: Jon Fellows<br />
Operations Director: Andrew Stevens<br />
Head of Production: Charles Dragazis<br />
Project Manager: Steve Maddox<br />
Design: Mark Chambers<br />
Commercial Manager: Mo Rami<br />
While every effort is made to ensure the accuracy<br />
of this publication, the AWD, the editor and the<br />
publisher, TRMG Ltd., cannot accept liability for<br />
any statement or error, or for any claims made<br />
by the advertisers, contained herein ©<strong>Welding</strong><br />
<strong>World</strong> <strong>2018</strong>. They cannot be held responsible for<br />
the failure to use, or for the poor depiction of use<br />
of environmental, personal or other equipment,<br />
such as Personal Protective Equipment (PPE)<br />
and Local Exhaust Ventilation (LEV) equipment in<br />
photographs received from editorial contributors or<br />
advertisers. Best practice in the use of the correct<br />
and appropriate equipment is advocated and strongly<br />
recommended by the AWD. TRMG ensures that the<br />
paper used for printing this publication has been<br />
sourced from sustainably managed forests.<br />
www.awd.org.uk |<br />
<strong>Welding</strong><strong>World</strong>1
The Perfect Airfed for<br />
<strong>Welding</strong> and Grinding Applications<br />
Storage Bag<br />
included with each system<br />
Navitek® Red Side Vision S4<br />
Auto Darkening Helmet<br />
• Dark Shade: DIN 9-13<br />
• Clear Shade: DIN 4<br />
• Switching Speed: 0.2ms<br />
• Arc Sensors: 4<br />
• 160˚ Side Vision<br />
• Power: Solar<br />
System Order Code:<br />
CR58S4<br />
• Controls: Stepless<br />
• Sensitivity & Delay: Yes<br />
• Viewing Area: 93 x 43mm<br />
• Total Weight: 581g<br />
• Technology: Twisted Nematic<br />
• Warranty: 2 Years<br />
Airkos® Blower Unit<br />
• 2 Airflow speeds 180 & 220 litres per minute<br />
• Rechargeable 4 cell Lithium-ion battery<br />
with 10 hrs running time supplied as standard<br />
• Airkos® supplied with main filter & pre filter<br />
• Weight: 1.18 Kg<br />
• Filtration: PRSLTH2<br />
• 1 Year Warranty (6 months on Lithium-ion battery)<br />
Exclusive Supplier for England, Scotland and Wales<br />
starparts.sales@wilkinsonstar.com • +44(0)161 728 7922<br />
Wilkinson Star Limited, Shield Drive, Wardley Industrial Estate, Worsley,<br />
Manchester M28 2WD • 0161 793 8127