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www.machineryupdate.co.uk JULY/AUGUST <strong>2018</strong> MACHINERY UPDATE 57<br />

Feature: Automation, robotics and vision<br />

Making adaptive<br />

manufacturing a<br />

food sector reality<br />

Along with a shift towards<br />

personalised products<br />

and packaging, trends<br />

in food marketing<br />

are driving demand<br />

for fresh, additive-free foods<br />

that maintain their nutritional<br />

properties all the way from<br />

preparation and conservation<br />

to packaging, storage and<br />

consumption, says Stephen<br />

Ratcliffe, marketing manager<br />

for the UK & Ireland at B&R<br />

Automation.<br />

One of the biggest challenges<br />

facing machine builders for<br />

today’s food, beverage and<br />

pharmaceutical industries is<br />

finding ways to make equipment<br />

located near or in direct contact<br />

with the products easier to clean<br />

and sanitise. This means avoiding<br />

powder and dust traps as well<br />

as mechanical elements such as<br />

chains, which require long planned<br />

stops for maintenance and cleaning.<br />

Aside from the obvious impact on<br />

product quality and health and<br />

safety, components that can’t be<br />

cleaned well will eventually slow<br />

down the machine’s performance.<br />

NEW FLEXIBLE TRANSPORT<br />

Responding to these trends<br />

requires highly adaptive<br />

manufacturing systems, while<br />

at the same time maintaining an<br />

hygienic processing environment<br />

to prevent microbial, chemical<br />

and physical contamination.<br />

“Moving products dynamically<br />

through environmentally<br />

controlled areas and machines<br />

calls for a new generation of<br />

flexible transport systems,”<br />

he says. Such a system must offer<br />

a strictly food-grade design along<br />

with independent shuttles that<br />

allow for maximum customisation<br />

of product, packaging and labelling.<br />

B&R’s new flexible transport<br />

system is called ACOPOStrak, and<br />

it is designed to meet the stringent<br />

hygienic requirements for the<br />

processing and primary packaging<br />

of foods and pharmaceuticals.<br />

Adapting to<br />

food needs<br />

Moving products<br />

dynamically<br />

through<br />

environmentally<br />

controlled areas<br />

calls for a new<br />

generation of<br />

flexible transport<br />

systems<br />

Its smooth stainless steel housing<br />

with rounded corners eliminates<br />

undercuts and protruding screws<br />

to prevent the collection of<br />

contaminants and make cleaning<br />

simple, safe and efficient.<br />

And with its laser-engraved type<br />

plate, ACOPOStrak is designed for<br />

efficient daily cleaning.<br />

Consumers demand an<br />

increasing variety of highly<br />

customised, convenience-driven<br />

products – and they expect them<br />

to be available on demand.<br />

The highly scalable, decentralised<br />

ACOPOStrak architecture is<br />

composed of service-friendly<br />

stainless steel track segments<br />

that can be arranged into any<br />

combination of open and closed<br />

circuits to a length of more than<br />

Independent shuttles allow<br />

for maximum customisation<br />

of products and packaging<br />

100 metres to help fmcg companies<br />

to meet these demands.<br />

The high-speed ACOPOStrak<br />

diverters pass shuttles from one<br />

track circuit to another at full<br />

production speeds, making it easy<br />

to divide and merge product flows.<br />

This means manufacturing systems<br />

can be more agile and responsive,<br />

while its fully electronic actuation<br />

means they are 100% free of wear<br />

and maintenance.<br />

With its hot-swappable shuttles,<br />

high-speed diverters and flexible<br />

track design, B&R’s ACOPOStrak<br />

transport system can extend the<br />

economy of mass production down<br />

to batches of one. Paired with an<br />

effective e-commerce front-end, the<br />

ACOPOStrak is the perfect way to<br />

achieve intelligent, personalised<br />

production with direct-toconsumer<br />

shipping, says Ratcliffe.<br />

B&R also says that the system<br />

offers excellent equipment<br />

effectiveness as well as helping to<br />

maximise return on investment.<br />

T 01733 371320<br />

W www.br-automation.com

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