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Case Profile Process Water for a large Industrial Park - Inge AG

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<strong>Case</strong> <strong>Profile</strong><br />

<strong>Process</strong> <strong>Water</strong> <strong>for</strong> a <strong>large</strong> <strong>Industrial</strong> <strong>Park</strong><br />

Location<br />

Frankfurt/Main, Germany<br />

OEM / System Integrator<br />

Siemens <strong>AG</strong> Austria<br />

End User<br />

Infraserv GmbH & Co. Höchst KG<br />

Plant Capacity<br />

9.400 m³/day<br />

Market Segment<br />

Industry<br />

Application<br />

RO pre-treatment<br />

Feed <strong>Water</strong> Source<br />

River water<br />

Commissioning Date<br />

August 2009<br />

• High Efficiency<br />

• Maximum Integrity<br />

• Low Operating Costs<br />

Overview<br />

Extending over 460 hectares, the Höchst <strong>Industrial</strong> <strong>Park</strong> in Frankfurt on the Main, Germany, is home to a<br />

range of companies from the chemical and pharmaceutical industry that together employ some 22,000<br />

people. Keeping an industrial park of this size up and running with a reliable infrastructure poses all sorts<br />

of challenges. For example, <strong>large</strong> quantities of fully demineralized water are required <strong>for</strong> production<br />

processes and <strong>for</strong> generating steam, and with its existing water treatment facilities stretched to breaking<br />

point, the Höchst <strong>Industrial</strong> <strong>Park</strong> recently decided to expand its capacity to meet the steadily increasing<br />

demand <strong>for</strong> fully demineralized water and steam.<br />

Between October 2008 and October 2009, Siemens and Infraserv Höchst carried out on-site pilot trials<br />

using inge <strong>AG</strong> modules in order to properly evaluate the chosen washing and cleaning concepts. The<br />

new modular facility, which offers plenty of room <strong>for</strong> expansion, was built by Siemens <strong>AG</strong> Austria and put<br />

into operation in 2009.<br />

integrity<br />

without<br />

compromise


<strong>Process</strong> Flow Diagram<br />

System Summary<br />

Membrane<br />

Type<br />

Racks / Lines<br />

Total Number<br />

UF Modules<br />

dizzer<br />

5000 plus<br />

in T-Rack<br />

2 / 2<br />

112<br />

Customer Statement<br />

“Using the inge membranes in combination with the<br />

T-Rack, we were impressed by their superb levels of<br />

efficiency when filtering raw water containing high<br />

levels of solids.”<br />

Dr. Alexander Dietze, Infraserv GmbH & Co. Höchst KG<br />

Treatment Objectives<br />

The quality of the water from the river Main fluctuates significantly<br />

according to the season, with turbidity varying between 5 and 150<br />

NTU and the water's organic content ranging from 3 right up to 13<br />

mg/L TOC. That can cause a major headache when it comes to<br />

keeping UF membranes clean and preventing fouling.<br />

The UF treatment process aimed to achieve the following:<br />

- Turbidity (Feed water):

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