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Understanding ASQ-CQA -Knowing The Ways

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Sigma levels<br />

<strong>The</strong> table below gives long-term DPMO values corresponding to various short-term<br />

sigma levels.<br />

<strong>The</strong>se figures assume that the process mean will shift by 1.5 sigma toward the side<br />

with the critical specification limit. In other words, they assume that after the initial<br />

study determining the short-term sigma level, the long-term C pk , C pk = min[ USL−ũ<br />

3σ 3σ<br />

or C pk = min[ USL−ũ<br />

, ũ−LSL<br />

] ? value will turn out to be 0.5 less than the short-term C<br />

6σ 6σ<br />

pk<br />

value.<br />

, ũ−LSL<br />

]<br />

So, now for example, the DPMO figure given for 1 sigma assumes that the long-term<br />

process mean will be 0.5 sigma beyond the specification limit<br />

• (Cpk = –0.17) [C pk = σ -0.5], rather than 1 sigma within it,<br />

3σ<br />

• (Cpk = 0.33) [C pk = σ ] as it was in the short-term study.<br />

3σ<br />

Sigma levels<br />

<strong>The</strong> table below gives long-term DPMO values corresponding to various short-term sigma levels.<br />

<strong>The</strong>se figures assume that the process mean will shift by 1.5 sigma toward the side with the critical<br />

specification limit. In other words, they assume that after the initial study determining the short-term sigma<br />

level, the long-term C pk, C pk= min[ USL−ũ , ũ−LSL ] or C<br />

3σ 3σ pk= min[ USL−ũ , ũ−LSL ] ? value will turn out to be 0.5 less<br />

6σ 6σ<br />

than the short-term C pk value.<br />

So, now for example, the DPMO figure given for 1 sigma assumes that the long-term process mean will be 0.5<br />

sigma beyond the specification limit<br />

• (Cpk = –0.17) [C σ pk= -0.5], rather than 1 sigma within it,<br />

3σ<br />

• (Cpk = 0.33) [C σ pk= ] as it was in the short-term study.<br />

3σ<br />

Note that the defect percentages indicate only defects exceeding the specification limit to which the process<br />

mean is nearest. Defects beyond the far specification limit are not included in the percentages. <strong>The</strong> formula<br />

used here to calculate the DPMO is thus:<br />

DPMO = 1000000 x (1-Φ(level-1.5))<br />

Note that the defect percentages indicate only defects exceeding the specification limit<br />

to which the process mean is nearest. Defects beyond the far specification limit are<br />

not included in the percentages. <strong>The</strong> formula used here to calculate the DPMO is thus:<br />

DPMO = 1000000 x (1-Φ(level-1.5))<br />

https://en.wikipedia.org/wiki/Six_Sigma<br />

Charlie Chong/ Fion Zhang

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