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Understanding ASQ-CQA -Knowing The Ways

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Relationship to measures of process fallout<br />

<strong>The</strong> mapping from process capability indices, such as Cpk, to measures of process fallout is straightforward.<br />

Process fallout quantifies how many defects a process produces and is measured by DPMO or PPM. Process<br />

yield is the complement of process fallout and is approximately equal to the area under the probability density<br />

function, if the process output is approximately normally distributed.<br />

Φ(σ) =<br />

1<br />

2π<br />

σ<br />

e −t2 /2<br />

−σ<br />

dt<br />

In the short term ("short sigma"), the relationships are:<br />

C pk<br />

Sigma level (σ)<br />

Area under the<br />

probability<br />

density curve Φ(σ)<br />

Process yield<br />

Process fallout(in<br />

terms of<br />

DPMO/PPM)<br />

0.33 1 0.6826894921 68.27% 317311<br />

0.67 2 0.9544997361 95.45% 45500<br />

1.00 3 0.9973002039 99.73% 2700<br />

1.33 4 0.9999366575 99.99% 63<br />

1.67 5 0.9999994267 99.9999% 1<br />

2.00 6 0.9999999980 99.9999998% 0.002<br />

Charlie Chong/ Fion Zhang

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