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Leading in insulated
panel manufacture
Product overview
For absolute confidence
Hemsec started manufacturing insulated panels for cold stores in 1928, and have remained at the cutting edge
of innovation and technology in the panel manufacturing industry. When you work with us, you can be confident
that you are using amongst the strongest and most thermally-efficient panels available anywhere in the world,
which are backed by our Diamond Guarantee.
To give you additional assurance, we are a BS EN ISO
9001:2015 certified company, and operate within strict Factory
Production Control (FPC) measures which ensure we conform
with CE marking to BS EN 14509:2013.
Controlled environment
solutions
Our products form self-supporting and air-tight internal structures for
temperature and hygiene control. They are primarily used within the
food and drink industry, and a variety of thicknesses and finishes give
you plenty of scope for customisation.
At a Glance:
• Self-supporting internal structures give you ultimate flexibility
• Single spanning capability maximises your clean working and
storage area
• Precision jointing detail makes installation quick and easy
• Industry leading 0.01 m 3 /m 2 /hr at 50 Pa air-leakage performance
• Superb thermal transmittance performance with U-values up
to 0.10 W/m 2 k
• Up to 60-minute fire performance certified through the LPCB and
FM secures safety
• Ideal for temperature control in ambient, chill and frozen
applications between -40°C to +60°C
• Food safe and hygienic steel face coatings
• Zero Ozone Depletion means you have peace of mind with
eco-friendly products
Applications include:
• Food processing and preparation
• Fruit ripening rooms
• Storage and warehousing
• Distribution Centres
• Retail solutions and Dual
compartment rooms
• Internal fire rated builds including
fire walls
• Spray booths
• Drying rooms
• Data Centres
• Pharmaceutical and Laboratory
environments
• Internal column cladding
For modern methods
of construction
Hemsec External
Reduce the overall cost of your project using these lightweight panels. They
boast exceptional inherent strength, and provide superb building insulation
and aesthetic finishing in one simple step.
At a Glance:
• Reduces the need for secondary supporting framework
• Factory engineering and fire resistance up to 60 minutes give you security
• Improve the visual appeal of your building with a wide colour choice
• A complete weather-graded thickness range, from 50mm (U-value
of 0.39 W/m ² k) to 200mm (U-value of 0.10 W/m ² k) allows for any
construction purpose
• The products are ideal for modular and volumetric buildings, using
On or Off-Site construction
• Using these panels creates more workable space inside your
buildings, reducing multi-component wall build-ups
• Light in weight, these are labour and material saving products, which
give you at least 50% reduction in installation time
• Thermally superior tongue and groove joint provides greater fire
performance, excellent vapour resistance and best-in-class air tightness
• Available in bespoke lengths to fix horizontally or vertically directly to
steel frame centres
Applications include:
• External chillers and freezers
• Dutch barn builds
• Retail stores and offices
• Storage units
• Site offices and amenities
• Schools and temporary classrooms
• Biogas facilities
• Data/Switch rooms
• Living space extensions
Hemsec Carrier
Hemsec Carrier is a fire-resistant insulated panel for walls and roofs,
that supports the application of external cladding options and
greatly enhances the energy performance of your buildings.
At a Glance:
Applications include:
• Commercial and
Residential envelopes
• Walls – Support substrate for
external facades and rainscreens
• Roofs – Support deck for secondary
components and follow on trades
• Lightweight thermal and structural support-panel for wall
and roof cladding materials
• Made to take external finishes such as zinc, copper, aluminium,
standing seams and rainscreens including weather membranes
• Minimise labour and install times with a reduction in
multi-component build ups
• Their low-air permeability reduces an overall buildings
CO ²
emissions
• Benefit from a superior, smooth backing surface over long
and bespoke panel lengths
• Thermally efficient range of thicknesses from 80mm (U value
of 0.25 W/m ² k) to 200mm (U-value of 0.10 W/m ² k)
• Up to 30 minutes fire resistance through LPCB certification
For modern methods of construction
Hemsec SIPs
Hemsec SIPs are exceptionally strong, load-bearing panels for walls,
roofs and floors in commercial and residential buildings. They have
been extensively tested, and exceed the leading standards for
strength across the UK and Europe.
At a Glance:
• Far fewer building materials are required when you use SIPs,
saving significant time, labour and cost
• Gain far greater architectural flexibility than when you opt
for traditional building methods
• SIPs minimise heat loss through continuous, high
performance insulation
• They are made using OSB from sustainable FSC sources,
providing exceptional eco-benefits
• Under BBA, ETA and CE certification, a minimum life expectancy
of 60 years makes SIPs a safer bet than most building materials
available anywhere
• Fire resistance up to 90 minutes when utilised as the principal
structural element in built up wall systems
• Panel thicknesses range from 100mm (U-value of 0.34 W/m ² k)
to 225mm (U-value of 0.14 W/m ² k)
Applications include:
• Affordable housing – thermal
properties make them inexpensive
to run
• Luxury housing – flexibility of design
gives architectural creative freedom
• Public Buildings including education
and healthcare
• Commercial buildings –
cost-effective to build and manage
• Industrial buildings – large spans
combined with load-bearing strength
For modern methods of construction
Manufacturing
capabilities
Metal faced
Hemsec’s range of metal-faced panels are auto-adhesively
bonded during the manufacturing process to the wet lay
down polyisocyanurate closed cell insulation core.
Panels are available with an array of different colour and
steel finishes from various suppliers to meet all project
requirements and are completed with our Smooth, Microrib
or 100 Rib detail facing options.
The cover width is 1155mm, with panel thicknesses ranging
from 50mm to 200mm. Made-to-order in bespoke lengths
from a minimum of 2m (2.4m on 50mm panels) up to our
maximum line capability of 15m.
Timber faced
Hemsec SIPs are constructed from two faces of Oriented
Strand Board (OSB/3) sandwiching a pressure injected,
rigid polyurethane (PUR) insulation core.
We can supply panels with either 15mm or 11mm thick
OSB facings.
The cover width is 1200mm, with panel thicknesses ranging
from 100mm to 225mm. Made-to-order in bespoke lengths
from a minimum of 1.2m up to 6m. Standard lengths of 2.4,
3.0, 3.5, 4.0, 5.0 and 6.0m are also available.
Panel joint
Tongue and Groove
Panel joint
Mini SIP spline
Panel profile
Alternative timber
spline (by others)
Micro rib
100 rib
Rebates
Smooth
Panels are supplied
filled to edge as
standard. 40 or 50mm
rebates are available
and can be applied to
all edges. Panel
thickness dependant.
Rebates and Thermal breaks
Maximum 200mm rebate
positioned at the top of the
panel to suit ceiling
panel thicknesses.
Landing depth of 40mm
for 80mm thick panels or
50mm for 100-200mm
thick wall panels.
20mm saw cut depth,
thermal break.
Positioned between 80-300
mm from base of panel.
Construction partners
As a high-volume producer of SIPs, Hemsec is particularly
attractive to those requiring the security of a reliable source
through a leading manufacturing supply-partner.
Your SIPs project will run smoothly with support from our
trusted partners from across the construction industry. We
can facilitate pre-manufacturing input from architects and
designers, and services post SIPs manufacture, including
fabricators/engineers and installers.
When you need products with an
unquestionable pedigree, you’ll find
them here at Hemsec.
Part of our service is in advising you on
the right solution for your situation.
Please contact us and we will be more
than happy to help.
Hemsec Manufacturing Ltd.
Stoney Lane, Rainhill,
Prescot, Merseyside L35 9LL
Tel: 0151 426 7171
Email: contact@hemsec.com
CERTIFICATE 06/4374
Assessed to ISO 9001
Cert/LPCB ref. 558