Accessories Program HB-Therm Temperature Control ... - AJ Solutions

HB-THERM AG 

9006 St. Gallen, Switzerland 

Phone +41 71 243 6-530, Fax -418 

info@hb-therm.ch, www.hb-therm.ch 

Accessories Program 

HB-Therm Temperature Control Technology 

Edition January 2012

Contents 

1. Hydraulic Connections ....................................................................................................................................... 2 

A Filter set ....................................................................................................................................................... 3 

B Connection set main-return line .................................................................................................................... 3 

C Flexible tube ................................................................................................................................................. 4 

D Connection set cooling-, separate system water ............................................................................................ 5 

E Reducing nipple ........................................................................................................................................... 5 

F Filter ............................................................................................................................................................ 6 

G Male adapter ............................................................................................................................................... 6 

H Adjustable screw joint ................................................................................................................................... 7 

2. Electrical Connections ....................................................................................................................................... 8 

2.1 Serial data interface cables, machine – temperature control unit .................................................................... 8 

2.2 Serial data interface cables, temperature control unit – temperature control unit ............................................. 8 

2.3 Miscellaneous cables, machine – temperature control unit ............................................................................. 8 

2.4 Heat sensor .................................................................................................................................................. 9 

2.5 Connectors................................................................................................................................................... 9 

3. Miscellaneous Accessories .............................................................................................................................. 10 

3.1 Checking facility ......................................................................................................................................... 10 

3.2 Control module Series 5 ............................................................................................................................. 10 

3.3 Simulator Series 5 ...................................................................................................................................... 10 

3.4 External flow meter .................................................................................................................................... 11 

3.5 Adapter for central coupling ........................................................................................................................ 11 

3.6 Manifold with shut-off valves ....................................................................................................................... 11 

3.7 Carrier frames Series 5 ............................................................................................................................... 12 

3.8 Shipping crates .......................................................................................................................................... 12 

4. Manuals ............................................................................................................................................................ 13 

1. Hydraulic Connections 

N.B. 

HB-THERM 

A 

E 

G or H F 

D 

B 

C 

Mould 

- Please select diameters corresponding to the flow rate. 

- Following ISO 7/228, the designation G is used for connections where the pipe threads are not water-tight (with 

sealing lip), and the designation R for thread sealing connections (conical external thread). 

- The temperature data for the hydraulic connections refer to the maximum main line temperatures of the unit for 

simplifying an evaluation. The temperature stabilities of the components are usually higher than the values quoted. 

- For main line temperatures above 160 °C for water and 200 °C for oil liquid sealing H1020 must be used instead of 

H1015. 

- Viton® is a trademark of DuPont Dow Elastomers 

D8064-E 1202 Page 2/13 

C

A Filter set 

Brass (thread sealing) water up to 160 °C, oil up to 200 °C 

1x Filter brass (filter stainless 0,5 mm) 

1x Male adapter brass (thread sealing; 24141: Brass; 24142: Stainless) 

R¾ 24141 

R1 ¼ 24142 

Stainless (thread sealing) water up to 180 °C 

1x Filter stainless (filter stainless 0,5 mm) 

1x Male adapter (thread sealing; 25661: brass; 25750: INOX) 

R¾ 25661 

R1 ¼ 25750 

GGG (with sealing lip) oil 250 up to 350 °C 

1x Filter nodular graphite iron (filter stainless 0,8 mm) 

1x Adjustable screw joint stainless (with sealing lip) 

G¾ 24143 

G1 24144 

Example for ordering: Filter set GGG, G¾ (O/ID-No 24143) 

B Connection set main-return line (with sealing cone) 

Stainless (thread sealing) water up to 180 °C, oil up to 200 °C 

2x Male adapter stainless (screw-in side thread sealing; hose side 24° conical nipple 

with metric thread) 

M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2 M36x2 M45x2 

R¾ 24146-1 24146-2 24146-3 24146-4 24146-5 24146-6 

R1 26295-7 

R1 ¼ 24147-7 24147-8 

Stainless (with sealing lip) oil 250 up to 350 °C 

2x Male adapter stainless (screw-in side with sealing lip; hose side 24° conical nipple 

with metric thread) 

M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2 

G¾ 22275-1 22275-2 22275-3 22275-4 22275-5 22275-6 

G1 22276-6 

Example for ordering: Connection set main-return line stainless G¾ - M22x1,5 (O/ID-No 22275-4) 

D8064-E 1202 Page 3/13

C Flexible tube 

PTFE 1) water up to 180 °C, oil up to 200 °C 

Flexible tube PTFE (Smooth hose with metal cladding and universal conical seal 

stainless; nut and press mounting cadmium plated steel; max. operating pressure 

25 bar) 

DN10 DN13 DN16 DN25 

M14x1,5 M18x1,5 M16x1,5 M22x1,5 M26x1,5 M36x2 

Length mm 1500 21783-6 21784-6 21785-6 21786-6 21788-6 

2000 21783-7 21784-7 21785-7 21786-7 21788-7 

2500 21783-8 21784-8 21785-8 21786-8 21788-8 

3000 21785-9 21786-9 21788-9 

4000 21788-10 26297-10 

Bend radius mm >100 >135 >160 >250 

PFA 1) water up to 180 °C, oil up to 200 °C 

Flexible tube PFA (highly flexible corrugated hose with metal cladding and universal 

conical seal stainless; nut and press mounting cadmium plated steel; max. operating 

pressure 25 bar) 

DN8 DN10 DN13 DN16 DN25 

M14x1,5 M14x1,5 G⅜ M16x1,5 G⅜ M26x1,5 M36x2 

Length mm 250 21791-1 21792-1 22609-1 21793-1 22610-1 

350 21791-2 21792-2 22609-2 21793-2 22610-2 21794-2 

500 21791-3 21792-3 22609-3 21793-3 22610-3 21794-3 

750 21791-4 21792-4 22609-4 21793-4 22610-4 21794-4 

1000 21791-5 21792-5 22609-5 21793-5 22610-5 21794-5 

4000 26296-10 

Bend radius mm >40 >50 >60 >60 >80 

Stainless 1) water up to 180 °C, oil up to 350 °C 

Flexible tube stainless (highly flexible corrugated metal hose with metal cladding; welded 

universal conical seal stainless; nut and press mounting cadmium plated steel; max. 

operating pressure 25 bar) 

DN12 DN16 DN20 

M22x1,5 M26x1,5 M30x2 

Length mm 750 21797-4 

1000 21797-5 21798-5 

1500 21797-6 21798-6 21799-6 

2000 21797-7 21798-7 21799-7 

2500 21797-8 21798-8 21799-8 

3000 21797-9 21798-9 21799-9 

4000 21797-10 21798-10 21799-10 

Bend radius mm >100 >110 >130 

Example for ordering: Flexible tube stainless M22x1,5; DN12x2500 (O/ID-No 21797-8) 

1) For the purpose of thermal insulation and as a hand guard, all flexible tubes are also available with sheathed 

cable at a surcharge. 

D8064-E 1202 Page 4/13

Cooling-, separate system water hose NBR water up to 100 °C 

High flexible universal pressure hose; max. operating pressure 10 bar 

DN9 DN13 DN16 DN19 

22273-1 22273-2 22273-3 22273-4 

Length m X X X X 

Bend radius mm >30 >50 >70 >90 

Example for ordering: Cooling-, separate system water hose NBR, DN13, Length X m (O/ID-No 22273-2) 

D Connection set cooling-, separate system water 

Quick-release shut-off coupling, brass water up to 100 °C 

2x Nipples brass (thread sealing) 

2x Quick-release shut-off coupling with valve and hose nozzles brass / Viton® 

4x Hose clips 

2x Cable straps (colour coding for cooling water) 

R¼ 24221 

DN9 DN13 DN19 

R⅜ 22402 22049 

R½ 24215 

R¾ 24222 

Sealing cone, brass water up to 100 °C 

2x Male adapter brass (male side thread sealing; female side with 60° sealing 

cone and inch thread) 

2x Hose nozzles brass with swivel nuts steel zinc-plated (inch thread, universal 

sealing cone) 

4x Hose clips 

2x Cable straps (colour coding for cooling water) 

R¼ 23980 

DN9 DN13 DN19 

R⅜ 22034 23973 

R½ 22050 

R¾ 24216 

Example for ordering: Connection set cooling-, sep. syst. water; sealing cone, brass, R⅜-DN9 (O/ID-No 22034) 

E Reducing nipple stainless (thread sealing) water up to 180 °C, oil up to 200 °C 

Reducing nipple stainless (thread sealing) 

R½ - ¼ 21818-1 

R½ - ⅜ 21818-2 

R¾ - ¼ 21818-3 

R¾ - ⅜ 21818-4 

R1 - ¾ 21818-5 

Example for ordering: Reducing nipple stainless R¾ - ⅜ (O/ID-No 21818-4) 

D8064-E 1202 Page 5/13

F Filter 


Filter brass (filter stainless 0,5 mm) 

R¾ 24133 

R1 ¼ 24135 

Stainless (thread sealing) water up to 180 °C 

Filter stainless (filter stainless 0,5 mm) 

R¾ 25531 

R1 ¼ 25745 

GGG (for sealing lip) oil 250 up to 350 °C 

Filter nodular graphite iron (filter stainless 0,8 mm) 

G¾ 24137 

G1 23742 

Example for ordering: Filter GGG, G¾ (O/ID-No 24137) 

G Male adapter 


Male adapter brass (thread sealing) 

R¾ 21763 

INOX (thread sealing) water up to 180 °C, oil up to 200 °C 

Einschraubnippel INOX (gewindedichtend) 

R1 ¼ 25748 

Example for ordering: Male adapter INOX, R1 ¼ (O/ID-No 21763) 

D8064-E 1202 Page 6/13

H Adjustable screw joint 


Adjustable screw joint brass (thread sealing) 

R¾ 21163 

Stainless (with sealing lip) oil 250 up to 350 °C 

Adjustable screw joint stainless (with sealing lip) 

G¾ 24161 

G1 24162 

Example for ordering: Adjustable screw joint stainless G¾ (O/ID-No 24161) 

D8064-E 1202 Page 7/13

2. Electrical Connections 

2.1 Serial data interface cables, machine – temperature control unit 

Manufacturer Control system Interface 

Length Connector O/ID-No 

Machine Temp. Contr. Unit 

Arburg Dialogica 20 mA 5 m 3-p., round Sub-D 25-p. 15745 

Selogica 20 mA 5 m Sub-D 9-p. Sub-D 25-p. 20537 

Selogica direct 20 mA 5 m Sub-D 9-p. Sub-D 25-p. 20537 

various (EM66) CAN-Bus 5 m Sub-D 9-p. Sub-D 9-p. 22571-1 

Battenfeld Unilog 20 mA 5 m Sub-D 9-p. Sub-D 25-p. 22428-1 

various CAN-Bus 5 m Sub-D 9-p. Sub-D 9-p. 22571-1 

Dr. Boy Resotec (M) RS-232 5 m Sub-D 9-p. Sub-D 25-p. 19903 

B&R (CT) RS-232 5 m Sub-D 9-p. Sub-D 25-p. 21998 

Demag Ergotech ZE 556 20 mA 5 m Sub-D 25-p.+ Harting Sub-D 25-p. 17042 

Ergotech ZE 552 

2) 

CAN-Bus --- --- Sub-D 9-p. --- 

Engel various 20 mA 5 m Sub-D 25-p.+ Harting Sub-D 25-p. 18703 

various RS-485 5 m Sub-D 9-p. + Harting Sub-D 25-p. 22139-1 

various RS-232 5 m Sub-D 25-p. Sub-D 25-p. 16021 

Fanuc 180 iA RS-232 Modbus 5 m Sub-D 25-p. Sub-D 25-p. --- 

S 2000 iA RS-485 Modbus 5 m Western 8p. Sub-D 25-p. 22637-1 

S 2000 iB RS-485 SPI 5 m without connector Sub-D 25-p. 24398-1 

Ferromatik various 20 mA 5 m Sub-D 25p.+ Harting Sub-D 25-p. 20434-1 

various RS-485 5 m --- Sub-D 25-p. --- 

KraussMaffei MC4 / MC5 20 mA 5 m Sub-D 25-p.+ Harting Sub-D 25-p. 18703 

Netstal DSP (EM 66) CAN-Bus 5 m Sub-D 9-p. Sub-D 9-p. 22571-1 

2) At Demag, the CAN-Bus cable is already present on the machine. However, for the connection the adapter 

O/ID-No 22590 is required. 

2.2 Serial data interface cables, temperature control unit – temperature control unit 




Series 5 USR-51 ZD RS-422 0,6 m Sub-D 25-p. Sub-D 25-p. 15742-9 

ZC CAN-Bus 0,6 m Sub-D 9-p. Sub-D 9-p. 22571-5 

ZI HB-THERM 1,0 m Sub-D 15-p. Sub-D 15-p. 24858-1 

0,6 m Sub-D 15-p. Sub-D 15-p. 24858-2 

Series 4 USR-41 ZD/ZV RS-422 1 m Sub-D 25-p. Sub-D 25-p. 15742 

2.3 Miscellaneous cables, machine – temperature control unit 


ZC CAN-Bus 1,8 m Sub-D 9-p. Sub-D 9-p. 22571-2 



Series 5 USR-51 ZB (Alarm only) 6 m without connector Han 7D (7-p.+ E) 24561-1 

ZB 6 m without connector Han 7D (7-p.+ E) 24562-1 

Series 4 USR-41 ZA 5 m without connector Han 3A (3-p.+ E) 15748 

ZB 6 m without connector Han 7D (7-p.+ E) 21990 

ZV 5 m without connector Sub-D 25-p. + 15748 

Harting 3-p.+E 

D8064-E 1202 Page 8/13

2.4 Heat sensor 

O/ID-No 

Heat sensor Pt 100, D=6 mm, 6 m (4 wire, without connector) 22060-1 

Adapter brass nickel-plated 12x25, G¼ 22061 

Adapter brass nickel-plated 12x25, M12x1 22062 

2.5 Connectors 

Series 5 Alarm and external control Connector female, Han 7D (7-p.+E) 

O/ID-No 

3) 24623 

Series 4 Alarm contact Connector female, Han 3A (3-p.+E) 16040 

External control Connector female, Han 7D (7-p.+E) 3) 23251 

Interface Connector male, Sub-D 25-p. 16048 

External sensor Connector male 90°, PREH 5-p. 16042 

Mains-connection Mains-connector CEKON 400 V, 16 A; 3LPE 16622 

3) Crimping tool required for plug assembly 

Mains-connector CEKON 400 V, 16 A; 3LNPE 16429 

Mains-connector CEKON 400 V, 32 A; 3LPE 16623 



Mains-connector CEKON 500 V, 16 A; 3LPE 17796 

Mains-connector J15 500 V, 15 A; 3LNPE 23396 

D8064-E 1202 Page 9/13

3. Miscellaneous Accessories 

3.1 Checking facility 

Series 4, 5 Checking facility HB-TP200-12 for water 

O/ID-No 

up to 180 °C 25110 

Checking facility HB-TP200-12 for oil up to 200 °C 25328 

Checking facility HB-TP200-45 for water up to 180 °C 25154 

Post-calibration of checking facility with certificate 24047 

Example for ordering: Checking facility HB-TP200-12 for water (O/ID-No 25110) 

3.2 Control module Series 5 

Series 5 Control module 

O/ID-No 

HB-FB51 

Additional equipment Interface DIGITAL ZD 

Interface CAN ZC 

Interface PROFIBUS-DP ZP 

Keyboard-protection ZK 

Accessories Cable Sub-D 15-p.; 5 m 24858-3 

Example for ordering: Control module Series 5, HB-FB51-ZD-ZK, English 

3.3 Simulator Series 5 

Series 5 Simulator HB-SIM51 

Includes ZD, ZC 

O/ID-No 

25407 

Example for ordering: Simulator Series 5, HB-SIM51, English (O/ID-No 25407) 

D8064-E 1202 Page 10/13

3.4 External flow meter 

Series 5 Flow meter HB-FM160-20 

O/ID-No 

water up to 160 °C 24853 

Flow meter HB-FM160-20 (ZA) water up to 160 °C 24853-1 

Flow meter HB-FM160-20 extension block water up to 160 °C 24854 

Flow meter HB-FM160-20 extension block (ZA) water up to 160 °C 24854-1 

Flow meter HB-FM160-20 stand-alone water up to 160 °C 24855 

Flow meter HB-FM160-20 stand-alone (ZA) water up to 160 °C 24855-1 

Flow meter HB-FM180-20 water up to 180 °C 25467 


Flow meter HB-FM180-20 extension block water up to 180 °C 25468 

Flow meter HB-FM180-20 extension block (ZA) water up to 180 °C 25468-1 

Flow meter HB-FM180-20 stand-alone water up to 180 °C 25700 

Flow meter HB-FM180-20 stand-alone (ZA) water up to 180 °C 25700-1 

Flow meter HB-FM200-20 oil up to 200 °C 25805 

Flow meter HB-FM200-20 (ZA) oil up to 200 °C 25805-1 

Flow meter HB-FM200-20 extension block oil up to 200 °C 25806 

Flow meter HB-FM200-20 extension block (ZA) oil up to 200 °C 25806-1 

Series 4 Flow meter HB-FM160-20 water up to 160 °C 24877 


Example for ordering: Flow meter HB-FM160-20, Series 5, English (O/ID-No 24853) 

Shut-off valves for HB-FM160, Set water up to 160 °C 25255 

Shut-off valves for HB-FM180, Set water up to 180 °C 25683 

Shut-off valves for HB-FM200, Set oil up to 200 °C 25255-1 

3.5 Adapter for central coupling 

Series 4, 5 Adapter for central coupling 

O/ID-No 


3.6 Manifold with shut-off valves 

Series 4, 5 Manifold 2x4xG½ with shut-off valves 

O/ID-No 


D8064-E 1202 Page 11/13

3.7 Carrier frames Series 5 

Designation Type Level(s) Height Width Depth O/ID-No 

Units/level H W D 

Connection mm mm mm 

CW SW 

Carrier frame with castors incl. cooling 

water distribution (CW) 

HB-RA1-2 

HB-RA1-3 

G¾ 

G¾ 

- 

- 

875 

875 

500 

690 

930 

930 

25623 

24923 

Resistance 10 bar, 100 °C 

Carrier frame with castors incl. cooling- 

(CW) and system water (SW) distribution 

Resistance 10 bar, 100 °C 

HB-RA1-4 G¾ - 875 880 930 25624 





HB-RA2-6 G1 - 1600 1310 970 25610 



HB-RA1-2 G¾ G½ 875 500 1000 25625 







HB-RA2-6 G1 G¾ 1600 1310 1050 25617 



Pivoting base for control module 25620 

Power distribution with 4 CEKON-sockets 

16 A, 3LNPE with individual circuit 

breakers and central power cord with 

CEKON-plug 63 A, 3LNPE 

63 A, 3LNPE 460 260 195 25621 

Example for ordering: Carrier frame Series 5, incl. cooling water distribution HB-RA2-3 (O/ID-No 25607) 

3.8 Shipping crates (wood) 

O/ID-No 

Series 5 Shipping crate 1-2 (housing size 1, max. 2 units) C8675 

Shipping crate 1-3 (housing size 1, max. 3 units) C8676 





Shipping crate 3-1 (housing size 3, max. 1 unit) C8709 

Series 4 Shipping crate 1-2 (housing size 1, max. 2 units) C8669 

Example for ordering: Shipping crate 1-2, Series 5 (O/ID-No C8675) 






D8064-E 1202 Page 12/13

4. Manuals 

O/ID-No 

Series 5 HB-100X1 O8284- D E F A C H I J L N P R S T U V W 

HB-100XM1 O8297- D E F A C H I J L N P R S T U V W 

HB-100X2 O8288- D E F A C H I J L N P R S T U V W 


HB-100X3 O8307- D E F A C H I J L N P R S T U V W 


HB-100/140/160Z1 O8285- D E F A C H I J L N P R S T U V W 

HB-100/140/160ZM1 O8298- D E F A C H I J L N P R S T U V W 

HB-100/140/160/180Z2 O8289- D E F A C H I J L N P R S T U V W 

HB-100/140/160/180ZM2 O8302- D E F A C H I J L N P R S T U V W 

HB-100/140/160/180Z3 O8308- D E F A C H I J L N P R S T U V W 

HB-100/140/160/180ZM3 O8310- D E F A C H I J L N P R S T U V W 

HB-200T2 O8300- D E F A C H I J L N P R S T U V W 

HB-200TM2 O8303- D E F A C H I J L N P R S T U V W 

HB-250T3 O8318- D E F A C H I J L N P R S T U V W 

HB-250TM3 O8319- D E F A C H I J L N P R S T U V W 

HB-FB51 O8291- D E F 

Series 4 HB-100 D1 O8201- D E F A C H I J L N P R S T U V W 

HB-100 D2 O8229- D E F A C H I J L N P R S T U V W 

HB-100 D4 O8274- D E F A C H I J L N P R S T U V W 

HB-100/140/160 U1 O8204- D E F A C H I J L N P R S T U V W 



HB-200 F2 / 250 F3 O8230- D E F A C H I J L N P R S T U V W 

Others HB-FM160/180/200 O8295- D E F T 

Language 

HB-TR2 O8304- D E F C J 

HB-CL2 O8305- D 

D8064-E 1202 Page 13/13 

German 

English 

French 

Spanish 

Chinese 

Danish 

Italian 

Japanese 

Polish 

Dutch 

Portuguese 

Example for ordering: Instruction manual Series 5, HB-100/140/160Z1, English (O/ID-No O8285-E) 

Russian 

Swedish 

Czech 

Hungarian 

Finnish 

Slovenian

Accessories Program HB-Therm Temperature Control ... - AJ Solutions

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