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GE94-02: Repair Flow Testing and Calibration Procedures for ...

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Detection of these pressure pulsations <strong>and</strong> “humming” is accomplished by mounting piezo‐<br />

electric transducers onto the outside of the combustion section of the turbine <strong>and</strong> monitoring<br />

both the frequency <strong>and</strong> magnitude of the signals over the load range of the unit. This is done by<br />

both GE <strong>and</strong> Westinghouse is developing a system that will permit users to monitor their<br />

machines in the future, but there has been no commercial offering as of this report. Very little<br />

in<strong>for</strong>mation is provided to users as to the allowable magnitude <strong>and</strong> frequency of these pressure<br />

pulsations <strong>and</strong> the most common method of control is to reduce load when the “humming”<br />

becomes clearly audible.<br />

HRSG20‐14. Life Extension Techniques <strong>for</strong> HRSGs in Cycling Service. October<br />

2001.<br />

With the advent of deregulated power generation, more <strong>and</strong> more combined cycle <strong>and</strong><br />

cogeneration plants are being operated in a cycling mode. This can cause accelerated wear <strong>and</strong><br />

tear on the heat recovery steam generator (HRSG), especially if it was not originally designed to<br />

accommodate cycling.<br />

This report reviews the negative impacts cycling can have on an HRSG. Those impacts can be<br />

grouped into two main categories: those related to thermal stress <strong>and</strong> those related to water<br />

chemistry. Thermal stress related problems are principally caused by either ramping at<br />

excessive rates or by thermally shocking metal parts during start‐up or shutdown. Water‐<br />

related problems can ultimately almost all be traced back to poor lay‐up practices. This report<br />

describes techniques that can be employed to mitigate or even eliminate these problems. The<br />

techniques include both changes in operating procedures <strong>and</strong> modifications or additions to<br />

plant equipment. Recommendations <strong>for</strong> design changes are provided <strong>for</strong> both existing plants<br />

<strong>and</strong> <strong>for</strong> new, yet to be built, combined cycle plants.<br />

WE20‐06. For Sealing Blade Tips in Industrial Gas Turbine Compressors.<br />

December 20<strong>02</strong>.<br />

The efficiency of an axial compressor is reduced by loss of air through the gap between tips of<br />

the blades <strong>and</strong> the wall of the case. This loss can also reduce revenues from industrial gas<br />

turbines. Abradable coatings on the case wall can eliminate these losses by sealing this gap. As<br />

the turbine spins up the full speed, blades stretch <strong>and</strong> the tips cut a groove into the abradable<br />

material creating the airtight seal.

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