Food & Beverage Asia June/July 2022
Food & Beverage Asia (FBA) is the leading source of food and beverage news in Asia since 2002. FBA delivers a comprehensive view of the food and beverage landscape, spanning across the latest health and nutrition trends and industry innovations in ingredients, recipe formulations, food science, sustainability, packaging, and automation, as well as advancements in agri and food-tech.
Food & Beverage Asia (FBA) is the leading source of food and beverage news in Asia since 2002. FBA delivers a comprehensive view of the food and beverage landscape, spanning across the latest health and nutrition trends and industry innovations in ingredients, recipe formulations, food science, sustainability, packaging, and automation, as well as advancements in agri and food-tech.
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JUNE / JULY 2022
www.foodbeverageasia.com
Creating sustainable value in food
Baked goods: The push for clean label, natural ingredients
The balance of powder with product inspection solutions
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2
CONTENTS
Contents
26
MARKET INSIGHTS
12 Creating sustainable value
in food
BITING ISSUES
15 Symrise / Haofood
16 Mintel
17 DSM / Jebsen & Jessen
18 Above Food / Blommer
Chocolate Company
19 Chr. Hansen / Superbrewed
Food
20 Pharmactive Biotech
Products / Plantwise
21 MISTA / Do Good Foods
22 Barry Callebaut
23 Arjuna Natural
34
INGREDIENTS
24 Baked goods: The push
for clean label, natural
ingredients
26 A natural chewing experience:
Chewing gum with ERYLITE
erythritol
30 Building an ironclad immunity
with gut-friendly food
ON THE TABLE
32 Sodexo walks the walk on
sustainability
34 The greener side of life: ADM
delivers botanical additions to
brands and consumers
FOOD & BEVERAGE ASIA JUNE / JULY 2022
CONTENTS 3
40
45
60
PROCESSING & PACKAGING
36 High-performance metal
detection for expanding
product ranges
38 Safeguarding the food
safety and product quality
in an indoor vertical farm
40 Food preservation: Natural,
clean and safe
43 Efficient operating
processes give dairy a
sustainable impact
45 The balance of powder
with product inspection
solutions
FIRST LOOKS
48 Amcor / Smurfit Kappa
49 NORD Drivesystems
50 PLF International / Walki
52 Gericke / Mencom
53 Thermo Fisher / Bruker
54 Emerson / TAGBOX
55 Tetra Pak
56 Flexicon
57 Asahi Photoproducts / igus
58 Elopak / SABIC
SHOW REVIEW
60 Increased delivery capacity
and new products at igus
press conferences 2022
62 THAIFEX – Anuga Asia 2022
concludes with trends in the
food and beverage industry
revealed
REGULARS
4 Editor’s Note
6 News
63 Events Calendar
64 Advertisers’ Index
FOOD & BEVERAGE ASIA JUNE / JULY 2022
4
EDITOR’S NOTE
Securing a
sustainable future for
today’s food system
Agatha Wong
Assistant Editor
Just as the world barely emerges from
the shadow of the pandemic, it plunges
into other issues: climate change,
disruption of food exports from global
conflict, and trade protectionism. In
these tough times, producers have to
stand firm and set their eyes on the long
term to ensure a resilient food system for
global consumers.
In an interview with David Hughes, CEO
of Plant & Food Research, he raised the importance of raising
the value of food as the way forward. Rather than focusing
on achieving low cost, Hughes shared that enhancing the
wellness benefits of foods could provide the sustainable
solution that consumers are looking for (pp. 12).
Likewise, Sodexo is leading the path on sustainability as it
works with local communities and organisations. In Singapore,
the company has worked together with the local government
to implement their WasteWatch programme to reduce food
waste, and partnering with Cryowerx to deploy RFID smart
fridges (pp. 32).
Likewise, Synerlink has made its mark on the sustainability
effort with the use of PET and FFS. By ensuring that the
lifecycle of plastics remains in a closed, circular loop,
companies can not only appeal to shifting consumer demands
for greener packaging but also leave an indelible impact on the
environment (pp. 43).
With mounting pressure from both the supply chain and the
world at large, food and beverage manufacturers must keep
a sharp eye on how they can play a part in creating a more
secure food system. Food & Beverage Asia takes a deep dive
into this journey, bringing you insights into building a better
future.
LET’S CONNECT!
@foodandbeverageasia
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FOOD & BEVERAGE ASIA JUNE / JULY 2022
NEWS 5
BENEO acquires
Meatless to
further expand its
portfolio of plantbased
solutions
BENEO has announced the acquisition of
Dutch company, Meatless. The move
comes amid a huge rise in demand
for plant-based products, with figures
showing that the market for fish and meat
alternatives is expected to grow by more
than 10% CAGR over the next five years.
The acquisition of Meatless allows BENEO to
broaden its portfolio and offer customers a
versatile selection of plant-based solutions
that serve as texturisers for meat and fish
alternatives. BENEO sees great prospects
for the new range of solutions in Europe
as a focus market in the first instance,
with plans to further expand globally.
Meatless, founded in 2005 and located
in Goes, The Netherlands, is a supplier of
textured plant-based ingredients with a
portfolio of solutions derived from different
raw materials. This range complements
BENEO’s ingredients portfolio and allows
for exciting new combinations. Hence,
BENEO’s customers will benefit from a
much broader variety and greater flexibility
that supports the development of meat
and fish alternatives.
Meatless’ products are sustainable by
design, with the production processes
achieving a very low carbon footprint, further
supporting BENEO’s aim to use production
facilities to reduce total CO2 emissions.
The current management of Meatless will
stay on board following the acquisition.
Jos Hugense, CEO of Meatless, commented:
“We are glad that Meatless can make the
next step in its corporate development with
BENEO. BENEO as a strong and experienced
global player for functional ingredients
will enable Meatless to meet the growing
demand and further accelerate expansion
of the business in new markets.” ■
Givaudan announces
development of
Customer Foresight
Aligned with its ambition to shape the
future of food, Givaudan has announced the
development of Customer Foresight, which
aims at helping customers co-create food
solutions.
Givaudan’s Customer Foresight
platform will leverage big data, artificial
intelligence (AI) technology and
Givaudan’s knowledge to co-create
food experiences with customers
and meet the needs of consumers.
The food and beverage industry is facing
profound disruption driven by rapidly
changing consumer and customer needs.
From enabling the movement to more
mindful and planet-friendly diets due
to growing environmental concerns, to
providing more nutritious food choices
and helping consumers achieve their
wellbeing goals, the industry must think
differently to address this transformative
shift. The intent of Givaudan’s Customer
Foresight is to help food and beverage
companies deliver on these unmet
needs and vast expectations.
Louie D’Amico, president of taste and
wellbeing at Givaudan, said: “Customer
Foresight can help anticipate tomorrow’s
challenges and untangle the future of
consumer expectations. Its power is
found in the combination of external
mass data and proprietary Givaudan
information, that is harnessed into
highly valuable insights through AI,
along with the in-depth knowledge of
the food ecosystem that our experts
bring to the equation. This holistic
approach, combining technologies
and human expertise, will allow
our customers to address the full
scope of future consumer needs.”
At the heart of Customer Foresight is a
digital engine that supports Givaudan’s
specialists in their consideration of the
future. By partnering with Givaudan,
customers will be able to detect signals
and emerging trends to anticipate
future potential outcome scenarios,
opening opportunities to enhance
the current development processes.
Givaudan’s Customer Foresight is
currently being piloted in two test
markets ahead of its launch in 2023. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
6
NEWS
Tate & Lyle opens
new customer
innovation and
collaboration centre
in Chile
Tate & Lyle has announced the opening
of a new customer innovation and
collaboration centre in Santiago, Chile.
The new centre, which includes
capabilities for working in application and
rapid prototyping, will enable Tate & Lyle’s
food scientists to work with customers in
the region to address growing demand for
solutions that help reduce sugar, fat and
calories, and add fibre, in consumer
products.
Through their expertise in categories such
as beverages, dairy, bakery and soups,
sauces, and dressings, Tate & Lyle’s
professionals will support food and
beverage manufacturers deliver successful
food formulation and help them drive their
innovation agenda faster.
The investment reflects the importance
and growth potential of the Latin American
region for Tate & Lyle, and its commitment
to serve its customers in the region.
Oswaldo Nardinelli, senior vice-president
and general manager, Latin America
at Tate & Lyle, said: “Manufacturers are
increasingly looking to agile and expert
partners like Tate & Lyle to help them meet
growing consumer demand for great tasting
food and beverages that support balanced
diets and lifestyles. Tate & Lyle has been
in Chile for over 15 years and it’s a very
important market for us. The new centre
in Santiago will be part of our integrated
network of centres across Latin America,
including in Brazil and Mexico! We can’t wait
to welcome customers to our new centre.” ■
Mondi switches all glassine-based
release liners to certified base paper
Mondi has been working with a number
of certification bodies to increase the
availability of certified wood fibre in its
key wood sourcing markets in Europe.
Mondi has switched its entire portfolio of
glassine-based release liners to certified
base paper. The change is part of Mondi’s
ongoing approach to sustainability, which
includes developing solutions that are
better for the environment.
Glassine-based release liners are mainly
used for labels, tapes, and medical
applications. By moving to certified base
paper, Mondi is improving traceability,
working with partners who manage forests
responsibly in line with its commitment to
maintain zero deforestation in its forests
and supply chain. This latest move to
certified glassine-based paper is another
step in Mondi’s commitment to responsible
sourcing and supply chain transparency.
Mondi’s close collaboration with partners,
known as its EcoSolutions approach,
means that it will continue to develop
the most sustainable packaging
solutions to support customers in
achieving their sustainability goals.
All of Mondi’s pulp and paper mills
are PEFC or FSC certified, 100% of its
own forests are certified and 76% of
externally sourced wood and 100% of
sourced pulp is from certified sources.
Stefan Schönberger, head of product
sustainability release liner, Mondi, said: “As
part of our MAP2030 ambitions, we commit
to taking action on climate change, and
setting an example for others working in
international manufacturing, production and
logistics to help them make sustainability
a key priority. Offering certified base
paper is part of this. It is the first step to
upgrading our entire release liner portfolio,
which will manage our impacts while
providing the best possible solutions for
the customer and the end consumer.” ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
NEWS 7
ICL Planet startup
hub to partner
with StartLife
ICL has announced it has partnered with
startup accelerator StartLife to invest in
startups focused on new ways to address
global challenges in food and agricultural
production. These challenges range
from increasing yields and tackling food
insecurity, to cutting greenhouse gas
emissions. Both organisations are fully
geared toward accelerating the business
development and growth of early-stage
startups, and this partnership enables
them to advance in their shared mission.
ICL Planet Startup Hub serves as the
vehicle ICL uses to cultivate, nurture and
accelerate innovation in the agri-food tech
ecosystem, through open innovation and
collaboration on a global basis. Potential
targets also include novel ways to recycle
minerals, extract them from waste streams
and convert them to fertilisers or to
develop innovative functional proteins for
clean label applications, among others.
StartLife’s operations director, Laura
Thissen, said: “Through this partnership,
StartLife aims to accelerate startups’
scaling journey and, at the same time,
support ICL in finding the best startups,
which match their innovation challenges.
Our team is already identifying startups
looking to partner and to help solve a
piece of the innovation puzzle for Planet
Startup. The scope includes crop nutrition,
such as next generation fertilisers
and biostimulants, but also precision
farming and alternative proteins.”
Organisations are joining forces to develop next
generation of crop nutrition and food tech startups
Startups have much to gain from a collaboration
with ICL Planet Startup Hub, including
market access, expertise and world class
scientists, as well as the ability for sample
testing. As an on-the-ground industrial
partner, ICL can also provide agronomic or
food application feedback. ICL Planet Startup
Hub is already an active investor in several
AgriFood startups, most recently in alternative
protein companies Plantible and Protera. ■
Elevate Taste
in Plant Based
Find out the sensory attributes
consumers are missing
Download New Insights
FOOD & BEVERAGE ASIA JUNE / JULY 2022
8
NEWS
Sweegen wins stevia
Reb M patent lawsuit
against PureCircle
Sweegen has announced its win against
PureCircle in a stevia Rebaudioside M
(Reb M) patent lawsuit.
"Today's judgement vindicates
Sweegen and affirms the company's
position as an industry leader in
innovative sweetener solutions," said
Steven Chen, CEO of Sweegen.
PureCircle, acquired by Ingredion in 2020,
had filed the 2018 lawsuit against Sweegen
in the US District Court for the Central
District of California, accusing Sweegen
of infringing two PureCircle patents
covering the manufacture of Reb M.
The legal tide turned on PureCircle when
Sweegen obtained a summary judgement
that both of PureCircle's asserted patents
are invalid. Since it is impossible to infringe
an invalid patent, the court's invalidation
of the asserted patents ends the
infringement case against Sweegen at the
US District Court.
"As a holder of core proprietary technologies
of wellness ingredients, Sweegen
vigourously guards its intellectual
property rights and respects those of
others," said Chen. "We have always
maintained that PureCircle's patents
were invalid and its case against
Sweegen spurious."
Sweegen is the primary producer of the non-
GMO Reb M originating from the stevia leaf,
made with a clean bioconversion method. ■
Isagenix launches its range of meal shakes
and food supplements in Mexico through
Blendhub’s platform
Isagenix, a specialist in the development
of nutritional products such as shakes and
food supplements, has launched its range
of meal shakes and food supplements in
Mexico through Blendhub’s platform.
Isagenix faced two major challenges as
it was looking to grow in the Mexican
market: the cost of logistics to import its
products from the US, and the need to
offer local flavours, adapted to Mexican
consumers. Isagenix chose Blendhub
to solve both challenges and develop
its first production outside the US. First,
Blendhub's multi-localised platform, with
a production hub in Mexico, localises
production and minimises the cost
of raw materials, logistics and tariffs,
thus becoming more competitive.
Secondly, Blendhub‘s food-as-a-service
strategy can help food companies launch
a new product globally in much shorter
times, identifying the best formulators
to ensure exclusive and pioneering food
products in the market, with tailor-made
solutions. In this case, Blendhub developed
a rice horchata formula for Isashake shakes.
Lizeth Bucio, marketing director of Isagenix
Mexico, highlighted: “The flavour achieved
for the horchata has been a great success.
This has allowed us to position quickly in
the Mexican market and create a feeling
of belonging among Mexican consumers.”
Eduardo Aldasoro, regional director of
Blendhub in America, stated: “This case
proves how Blendhub's innovation and
multi-localised production model enables
food companies to access new markets,
competing as a local player in a pay-per
-use model, without need for Capex
investment.”
After this launch, both companies have
expanded their collaboration and Blendhub
is already working to support Isagenix
in other markets through its network of
food-as-a-service hubs on four continents,
with the possibility of deploying a new hub
in the US to support Isagenix's innovation
strategy and growth in North America. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
NEWS 9
Imagindairy closes its seed round with US$28 million in investment
Imagindairy has secured an additional
US$15 million in its extended seedround.
The initial round in November 2021
brought in $13 million. This brings the
total investment capital to $28 million.
The funding was led by Target Global and
joined by the company’s existing investors
Strauss Group, Emerald Technology
Ventures, Green Circle Foodtech Ventures,
Collaborative Fund, New Climate Ventures,
and FoodSparks by PeakBridge.
The Imagindairy team has created animalfree
milk proteins from microorganisms
via precision-fermentation technology.
The technology allows the production of a
broad spectrum of dairy analogues, from
raw milk to cheese, without involving
animals. Imagindairy’s dairy proteins
are non-GMO, cholesterol-free, and
possess the same flavour, texture,
functionality, and nutritional value of
their cow-based counterparts. Crucially,
they eliminate the burden that livestock
imposes on the environment.
The funds raised in this seed round will be
used for the company’s R&D efforts to launch
a range of real dairy products without using
animals. It also will help attract additional
talent to its team. Imagindairy is currently
Food in dialogue & Beverage with major dairy Asia, food 132 producers x 205 mm, nutrition,” Linie comp. said Shmuel M, Chafets, CC-en91-AZ078 executive 04/22
seeking to diversify their product portfolios.
“We are excited to be able to back the
Imagindairy team who have made incredible
inroads in creating dairy products that don't
rely on industrialised animal agriculture but
offer the same level of functionality and
chairman and founder at Target Global. ■
ProPak Asia 2022
Bangkok, 15-18 June
Hall 99, Stand AK11
Imagindairy’s platform enables costeffective
production of animal-free
milk proteins. This overcomes one of
the many hurdles in alt-dairy protein
production, allowing brands to sell
analogue dairy products at consumerfriendly
prices — a major requirement
for mass-market adoption.
The future starts
in our heads
Discover our line innovations
at krones.com
10
NEWS
APPMA announces AUSPACK transition to APPEX
The Australian Packaging and
Processing Machinery Association
(APPMA), has announced that its
flagship exhibition AUSPACK is
transitioning into an all-of-industry
event: APPEX – Australasian
Processing & Packaging Expo.
Mark Dingley, chairman of APPMA,
revealed the news at the APPMA
Awards of Excellence gala dinner
when winners of the national
awards programme for Australia’s
packaging and processing industry
were announced. APPMA has run its
flagship event, AUSPACK, since 1985.
INDUSTRY SUPPORT
Dingley said in representing Australia’s
leading packaging and processing
machinery and allied component
companies, the APPMA aims to
promote, integrate, and foster
participation and development
at all levels of the packaging and
processing machinery industry.
He added that the development of
APPEX had strong industry support.
Tania Carey, general manager of Food
Processing Equipment Australia &
New Zealand, said: “We had
never thought joining APPMA
until we learned about these
changes. This is a great change
for the industry in Australia and
one we believe will set future
expos on an exciting new path.”
Dingley said: “These two
comments are among many from
APPMA research into developing
APPEX, and with all of this broad
industry momentum, now is the
time to transition AUSPACK into
the all-of-industry event APPEX.”
CHANGES AND BENEFITS
The transition to APPEX will
occur after the current AUSPACK
is completed, with APPEX
running in March 2024, and every
three years thereafter. The event
will be anchored in Melbourne.
“Three yearly is an optimal
cycle for a large show with
more exhibitors and visitors,
it is a neater flow with other
international shows and
facilitates better alignment with
developments in new technology.
APPMA chose Melbourne for its
position as Australia’s premier
venue for holding larger shows,
with facilities allowing APPEX
and Processing & Packaging
Week to grow while still retaining
AUSPACK’s renowned experience.
Operationally, the Melbourne
Convention and Exhibition Centre
site facilitates easier move-in
and move-out for exhibitors.”
The benefits of APPEX include
having the largest showcase
of processing and packaging
equipment, thus attracting
more targeted visitors across
all of industry, noted Dingley.
“APPEX being run by the industry
means that exhibitors, APPMA
members and key players will all
have a strong voice in the show’s
development. APPMA will continue
to reinvest the exhibition’s profits
to further support and develop
the processing and packaging
industry, Australia wide, and with
more on offer for visitors, the
Australian marketplace overall
will benefit,” he added. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
NEWS 11
Westfalia recognised for carbon neutality
Westfalia Fruit Group has achieved the One
Carbon World Carbon Neutral International
Standard for 15 of its businesses for 2020.
As part of this project, Westfalia Fruit
calculated its footprint for 2020 with the
support of One Carbon World. Westfalia Fruit
in Peru, Westfalia Colombia, Westfalia Fruit
Marketing in South Africa and Westfalia
Fruit in the Netherlands have also achieved
carbon neutrality status for their Scope
1 and 2 emissions as well as certification
under the One Carbon World Carbon
Neutral International Standard, a carbon
footprint verification organisation and a
recognised resource partner in the United
Nations’ Climate Neutral Now initiative.
In 2021, Westfalia Fruit made significant
progress towards its sustainability targets:
reducing the company’s carbon footprint
per kilogram of fruit by 5%, waste to
landfill by almost 9%, liquid fuel used by
26% and electricity usage by 4%. At the
same time, it increased recycled waste
by 28%, water use efficiency by 14% and
own electricity generation by 50%.
For example, the company has pioneered a
low-flow drip irrigation technique that saves
the volume of the water used to grow the crop,
while increasing the output and economic
value of the fruit. It is estimated that the
approach will bring an overall 50% efficiency
boost in farms where it is implemented.
For Westfalia Fruit’s GHG emissions that
cannot currently be avoided, the company
compensated with emissions reductions
certified by VERRA, through afforestation
projects in South America that are converting
degraded grasslands into forest plantations.
Westfalia Fruit UK also achieved a carbon
neutral certification under Carbon Trust,
an independent certification body for
carbon footprints with an internationally
recognised carbon neutral standard. ■
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FOOD & BEVERAGE ASIA JUNE / JULY 2022
12
MARKET INSIGHTS
Creating
sustainable value
in food
Food sustainability is not as simple as generating the
greenest outcome for the planet. As David Hughes,
CEO of Plant & Food Research, shares with Agatha Wong,
creating value-centric products for the consumer and
the planet might be the best approach to greater
food resilience.
The issue of a sustainable food
system is not a question of if, but
when. As climate change, a global
pandemic, rising costs, and population
growth propel food producers to
tighter corners, much has to be done
to ensure that the global food system
is secure for the coming years. In
Asia especially, which produces
most of the world’s food supply,
food sustainability has become a hot
topic in both the public and private
sectors. Singapore, for example,
launched the “30 by 30” initiative.
The goal is to fortify the country’s
agri-food industry’s capabilities and
to produce 30% of their nutritional
needs locally and sustainably by 2030.
David Hughes, CEO of Plant & Food
Research, told Food & Beverage
Asia: “Food security questions have
started to move from a national level
to a city-specific level, with cities
wanting to ensure that a portion
of their food comes from their
immediate surroundings. Given that
some super cities are bigger than
small countries, it is not surprising
that city leaders are increasingly
focusing on food security. It makes
sense to address food security at
a national, regional and city level.”
For Singapore, a land- and resourcescarce
country with a dense
urban population, the challenge
of achieving food resilience is a
particularly sticky one — though
not necessarily impossible. Already,
technology such as vertical
farming and hydroponics have
proven to be advantageous for
the island state, and as agri-tech
start-ups take root, innovations in
local agriculture are expected.
“Globally, people are already
following a successful pathway to
produce leafy greens and herbs
using controlled environment
agriculture (CEA). Additionally, urban
areas like rooftops are increasingly
being utilised for agriculture,
providing value in a range of ways.
Not only does this utilise urban
spaces and provide fresh produce
next door, but it is also positive for
the city because it creates green
spaces,” he continued. “Aside from
the horticultural space, there is also
potential for cellular agriculture. In
future, with new growth serums, it
may be possible to produce meat
and fish entirely in urban areas.”
In Hughes’ perspective, the key to
changing these current challenges
to potential areas of strength lies
in focusing on value creation,
rather than achieving low cost. He
emphasised the cultural and social
value that food plays in society,
specifically Singapore being a food
city. In this regard, the challenges
that Singapore faces are presented
as opportunities, where producers
can consider moving back to the
production end of the food chain
to generate more value. Value, he
explained, in the form of “positive
foods” are good for the people
and the planet, in areas of health,
wellness, and the environment.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
MARKET INSIGHTS 13
“Singapore is blessed with agri-tech,
a strong population and citizens
who appreciate the value of food —
an ideal scenario for capturing this
opportunity. It would be much harder
to succeed in a cost-conscious,
unsophisticated food market that
demands the cheapest, barestminimum
products. Additionally,
Singapore has already demonstrated
a strong ability to create start-ups,
fund them and see them go global,
which means that it is in a good
position to be world-leading with
this kind of agri-tech and to export
these innovations to other places.”
STRENGTH IN TEAMWORK
Another aspect of Singapore’s plans
to establish a more resilient food
system can be found in collaboration.
On 20 Apr 2022, Singapore and New
Zealand signed two agreements
to enhance food and technology
innovations between the two
countries — the first being the
Enhanced Partnership for
Growth Arrangement
between Enterprise
Singapore and
New Zealand Trade
and Enterprise,
and the second
a collaboration
agreement between
the Singapore
Institute of
Technology and
The FoodBowl, a
food innovation
network
supported by
the New Zealand
government.
These
partnerships
and agreements
highlight the importance of continued
collaboration between countries to
promote sustainable food systems
and the commitment towards food
resilience on a regional level.
Where Singapore’s core strength has
been the culinary dimension in food,
New Zealand has been traditionally
in the production of food, explained
Hughes. This makes the two countries’
ideals partners with complementary
skills that generate further value.
“My organisation has been strong
in perennial tree crops. There’s an
opportunity, I think, to bring those
to vertical farming in urban farming
environments. We don’t need to do
that in New Zealand because we’ve
got large quantities of land available
to us, but through our working on
those crops, we’ve developed quite a
deep understanding of them — what
makes them grow well, and how
you could adapt them to different
FOOD & BEVERAGE ASIA JUNE / JULY 2022
14
MARKET INSIGHTS
environments. That’s the sort of
crop we could collaborate with
Singapore on. On the other hand,
Singapore works on leafy greens
and herbs, and I think, again, there’s
another collaboration point — where
we’ve worked on different things,
we can join our skills together
to create quite exciting new
opportunities,” remarked Hughes.
“The signing of these agreements
is a good exemplar of the sort of
things countries can do. Because,
again, we’re showing that we can
work together, we recognise that we
have complementary capabilities
that mesh well together. And I
think the timing of this is perfect
because with COVID-19, we have
been denied a lot of opportunities to
increase the level of collaboration,
and what we do with each other. As
the country starts moving through
COVID-19 and what the future
holds, we need to start connecting
even more, and to be building
on the skills that we have got,
strengthening those relationships.”
SMALL BUT VALUABLE
Moving away from national and
bilateral collaborations, to a regional
level, the need for sustainable
food systems is also clear. Forming
the backbone of the agricultural
landscape in Asia are smallholder
farmers to whom agri-tech startups
can reach out. Hence, Hughes
suggested that it is important
for smallholders to not be drawn
into the low-cost trap and to
create value for consumers by
understanding what consumers
in their region care about and
are willing to pay for their food.
“Smallholder farmers are perfectly
placed to deliver that value as
they are close to the food they
produce. We have seen this
with Plant & Food Research’s
international development work
where farmers have moved away
from rice production that goes
into a large pool of rice with none of
the farmer’s identity attached to it.
Instead, smallholder or subsistence
farmers have moved into higher
value crops delivered to a nearby
city. With careful attention to food
safety and good agricultural practice,
farmers can increase the value of
these crops and the supermarket
can stock them with pride. We have
seen smallholder incomes increase
dramatically just through ensuring
that farmers grow the right stuff in the
right way and that this is connected
to what the end users value.”
As producers and farmers concentrate
more on creating value as opposed
to keeping costs low, he added that
consumers will be able to appreciate
the benefits of the food they consume,
thus encouraging them to spend
more on a product. At the same time,
focusing on value-centric products
also emphasises greater care for the
planet and the people, leading to
better outcomes for the environment.
“It comes down to adopting a value
creation mindset instead of a cost
reduction mindset, which often
delivers bad health and environmental
outcomes. It is important to identify
what people value and provide
that, rather than just focusing on
cost,” concluded Hughes. FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BITING ISSUES 15
Symrise announces
range of aronia
health actives with
cellular antioxidant
effects
Symrise has launched a new range of
aronia health actives. The range contains
an aronia extract and aronia juice powder,
both standardised in polyphenols and
anthocyanins. This range expands the
diana food portfolio of health actives,
which forms a part of the taste, nutrition
and health segment.
Aronia (Aronia melanocarpa), also known as
black chokeberry, contains a concentration
of antioxidants such as polyphenols,
particularly anthocyanins. Plants produce
the antioxidants to protect themselves
from environmental stress. The
antioxidative properties of aronia relates
to cardiovascular health, metabolic health,
and immune system support. Symrise
has demonstrated the specific cellular
antioxidative properties of the aronia
extract on different cell types, including
intestinal cells, using a cellular model.
Under the diana food portfolio brand
of health actives, the aronia extract
comes with a polyphenols profile: total
polyphenolic content, proanthocyanins
content, and a specific proanthocyanidinsto-anthocyanins
ratio. The carrier-free,
free-flowing aronia extract in powder
form features a minimum of both 50%
total polyphenols and 10% anthocyanins.
Suggested applications include capsules,
tablets, powder sticks, nutritional shots,
and supplement gummies. The spraydried,
soluble aronia juice powder features
a minimum of both 2% total polyphenols
and 0.2% anthocyanins. Applications for
the juice powder include powder drinks,
healthy beverages, snacks, and foods. ■
Plant-based chicken
brand Haofood
partners with
convenience store
chain Lawson
alternative meat products,” shared Astrid
Prajogo, founder and CEO of Haofood.
While there is a growing appetite for
sustainable alternatives to meat, customers
in China demand great-tasting products.
Haofood thus delivers its Innotein technology,
a plant-based chicken with texture similar to
real meat, and a stronger umami sensation.
Plant-based chicken brand Haofood has
announced a new partnership with Chinese
convenience store Lawson where customers
will gain greater access to its products.
Haofood’s new satay nugget on a stick will
retail at 2,300 Lawson stores in China.
“At Haofood, our goal is to make plantbased
chicken products accessible to
people. We set our focus on China, the
world’s most populous country for a
start, as we believe that there can be a
significant impact on carbon footprint
reduction as customers here turn towards
An IPSOS study published in 2020 indicated
that 95% of consumers in China have heard
of plant-based meat products, with 61% of
the opinion that consumption of plant-based
meat products will be beneficial to their health,
and 41% of the opinion that it reduces carbon
footprint. At the same time, stresses from
modern everyday life, including being in fastpaced
work environments, have contributed
to an uptake in convenient ready-to-eat
products among younger consumers globally.
With these consumption habits taking
prevalence, Haofood created the new satay
Haofood’s all-new satay nugget on a stick
nugget on a stick for Chinese consumers
who are looking for convenience and
particular when it comes to the taste and
nutritional benefits. For the satay nugget,
Haofood adopted the use of soybeans,
coupled with Haofood’s Innotein technology.
The satay nugget on a stick is high in protein
and fibre with zero trans-fat, making an
ideal choice for a busy work day or even a
summer picnic with friends and family. ■
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BITING ISSUES
Mintel’s 2022 Global
Food and Drink Trends
explores changing
consumer behavior
Mintel’s 2022 Global Consumer Trends
explores pandemic-induced
behavioural changes, with insight and
recommendations for food, drink and
foodservice brands on how to incorporate
the trends into future strategy.
Three key trends offer potential for food,
drink and foodservice brands: In Control,
Enjoyment Everywhere and Flexible
Spaces.
IN CONTROL
In Control explores how consumers
are dealing with pandemic-induced
uncertainty and the desire to take control
in the ways available to them. Brands can
empower consumers to do this within
their food or drink purchases through
transparent detail on their products.
Tan Heng Hong, food and drink analyst,
Asia-Pacific, Mintel, said: “More than half
of consumers in the Philippines (61%),
Thailand (56%) and Vietnam (64%) say
that they check product labels when
shopping for food or drink. Food and
drink brands have the complex task of
conveying clear and reliable guidance so
that a product will meet consumers’
health priorities. They can empower
consumers to make the right health
choice by giving clear on pack detail
linked to dietary requirements.”
In addition to well-being, Mintel
Global Consumer research shows
that consumers in Indonesia (83%),
Malaysia (65%) and Singapore (66%)
agree that brands should show their
impact on the environment on food
or drink labels.
ENJOYMENT EVERYWHERE
Enjoyment Everywhere explores how
consumers will have a newfound
appreciation for fun in everyday items
and activities after long lockdowns.
Food and drink brands are wellpositioned
to offer experiences
that cannot be replicated online.
“Consumers will be open to food, drink
and foodservice that engages more
of the senses to trigger emotional
connections. Food and drink that
captivate the senses can appeal to
the unexpected and the intriguing. At
the same time, the metaverse offers
a new arena for brands to engage
with consumers. Brands can join the
gaming trend and ‘game-ify’ everyday
activities like cooking in the digital
realm where consumers can connect
or bond with another,” continued Tan.
FLEXIBLE SPACES
The pandemic left consumers craving
for human connection, which, at
the same time, delivers them the
convenience of online shopping. Flexible
Spaces explores how consumers
have been forced to rethink their work
and play spaces due to changing
consumer lifestyles, where blending
physical and online spaces will be
key in creating spaces for brands to
interact with consumers going forward.
“We will see retailers redefining their
approaches to space and selling to
accommodate a more diverse consumer
base, facilitate deeper consumer-tobrand
connections and unite those
that share common passions in both
physical and online environments. As
technology becomes more advanced,
these blended worlds will coexist
more seamlessly,” concluded Tan. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BITING ISSUES 17
DSM and the World Food Programme
partner to improve global nutrition
Royal DSM and the World Food Programme
(WFP) have agreed to extend their
partnership and scale up rice fortification
worldwide for a further three years. The
partnership will seek to improve the
availability and accessibility of nutritious
foods in order to reach vulnerable people
where key dietary decisions are made.
DSM and the WFP began working together
in 2007 with the mission of "Improving
nutrition, improving lives" currently reaching
35 million people annually with nutritious
products improved through the partnership.
During 15 years of collaboration, the two
organisations have helped fight nutritional
deficiencies affecting two billion people
around the world. DSM offers the WFP
its technical and scientific assistance in
nutrition, quality assurance and marketing,
as well as its financial assistance, to improve
the availability and affordability of fortified,
nutritious foods for people in need.
In Bangladesh, for example, the partnership
has supported more than 70 SMEs in building
their capacity to produce fortified rice, which
includes vitamins and minerals that curb
micronutrient deficiencies. This initiative
has benefitted local food producers and
processors and allowed more than seven
million people in the country access to
fortified rice through social safety nets.
In addition, DSM and the WFP are
working together to drive food systems’
transformation, supporting local
food companies and value chains in
developing countries to deliver more
affordable fortified nutritious food options
to people in their communities.
In 2021, DSM launched food systems
commitments, which include a target to help
close the micronutrient gap of 800 million
people by 2030. The DSM-WFP partnership
will play a vital role in contributing to
this aim by strengthening sustainable
food systems and improving resilience
by increasing access to, demand for, and
consumption of more nutritious foods,
particularly among the most vulnerable. ■
Jebsen & Jessen
Ingredients and
Nactarome bringing
natural colour
for a variety of applications in the food
and beverage industry. Due to the
continued success of our European
operation, Nactarome has decided
to work exclusively with Jebsen &
Jessen to expand our reach in selected
geographies in the Asia-Pacific.”
Jebsen & Jessen Ingredients (JJING)
and Nactarome have announced a
new partnership agreement that will
see JJING become the distributor for
Nactarome’s food and beverage colouring
solutions in South East Asia and China.
JJING promotes and distributes
chemical and life sciences ingredients for
multiple industries and manufacturing
applications, including food ingredients,
with a presence in eight ASEAN countries
and China. The Nactarome group
focuses on providing a portfolio of allin-one
natural flavourings, extracts,
colourings and functional ingredients for
the global food and beverage industry.
The new partnership will see JJING leverage
its network in South East Asia and China to
distribute Nactarome’s range of colouring
solutions, under the brand FiorioColori. These
clean label colouring products will now be
available in the Philippines, Vietnam, Thailand,
Myanmar, Malaysia, Indonesia and China.
Geoff Allen, managing director, Asia-Pacific,
Nactarome, commented: “The FioriColori
brand has a successful history of providing
cost-effective and stable colouring solutions
“With our strong track record and
extensive network in South East Asia
and China, we look forward to bringing
Nactarome’s high-quality solutions to the
industry.” said Ratana Vongmukdaporn,
regional business line head for food
and pharmaceutical and personal care
at Jebsen & Jessen Ingredients.
The range of natural colours from
FioriColori’s natural and clean label ranges
will allow JJING to provide customers
with a wide range of ingredient choices
for their product developments, and
meet the growing consumer demand for
clean label and authentic ingredients. ■
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BITING ISSUES
Above Food opens ingredient
development and processing centre
Above Food, a plant-based food company,
has announced the opening of its gluten
free ingredient development, processing
and packaging facility: the Above Food
Ingredient Centre.
The centre, located in Saskatoon,
Saskatchewan is a new component of
Above Food’s seed to fork delivery model.
It will serve as the centre of the company's
future product innovations and gluten free
ingredient processing. It aims to enhance
Above Food’s specialty ingredients division
within the CPG industry, while further
differentiating the company’s CPG brands.
The centre features advanced technologies
for cleaning, sorting, polishing, blending,
and formulating. These technologies
allow for the development, processing
and packaging of flours, fibres, starches,
flakes and texturised ingredients to be
used by customers across the food value
chain, including Above’s private label
and branded CPG products.
Other notable features of the new centre
include high-capacity bulk handling of
over 100-million pounds annually; and
packaging capabilities for ingredient
and CPG customers.
“Our centre is world-class, representing
what we at Above Food envision as the
future of food," said Mike Marshall,
president of Above Food specialty
ingredients. “It bolsters our specialty
ingredients capabilities and enables us
to help customers accelerate ingredient
innovation. This is a significant growth
opportunity for Above Food to expand our
customer reach and bring more value to all
crops in regenerative agriculture rotations.”
Lionel Kambeitz, CEO of Above Food,
added: “The Above Food Ingredient
Centre allows us to meet the needs of our
growing customer base, while remaining
true to our vertically integrated platform.
Our specialty ingredients division is
immediately bolstered by the opening of
the centre, allowing us to handle products,
ingredients and packaging of all sizes.” ■
Blommer Chocolate Company and
DouxMatok expand partnership with new
chocolate and confectionery coatings
to demonstrate that it is possible to
achieve over 40% sugar reduction in
some of the beloved snack and bakery
applications such as nut butter cups,
bars and chocolate chip cookies.
Blommer Chocolate Company and
DouxMatok have announced the launch
of additional chocolate and confectionery
products. Earlier this year, Blommer
launched the Discovery product line,
supported by DouxMatok’s sugar-based
sugar reduction solution, Incredo Sugar.
The first products were chocolate-flavoured
chips, and they have expanded the product
line to include additional coatings to
support utilisation in a broader range of
food applications, including but not limited
to panning, enrobing, and moulding.
Providing sugar-reduced chocolate
that delivers on taste, sweetness and
nutrition has been a long-standing
industry challenge, particularly while
fulfilling increased consumer interest
in short and understandable ingredient
lists. With this new line of milk, dark and
white coatings, Blommer has delivered
up to 50% sugar reduction without using
any high intensity sweeteners or sugar
alcohols. The team of chocolate scientists
at Blommer have designed various concepts
“Global research continues to indicate
that taste is the first consideration when
consumers make food choices, but
they have historically shied away from
chocolate products with less added
sugar due to negative taste perception,”
said David Meggs, COO at Blommer
Chocolate Company. “We have tremendous
opportunity at our fingertips to bring
consumers back to this category who have
avoided sugar-reduced products because
they simply didn’t taste good enough.”
“We’re thrilled about the new opportunities
that the expanded Discovery product line
will open up for food brands,” said Kelly
Thompson, senior vice-president and
head of North America at DouxMatok.
“Chocolate-covered snacks are beloved
by consumers, and they shouldn’t have
to compromise on taste or nutrition when
they reach for their favourite treats.” ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BITING ISSUES 19
Chr. Hansen launches new VEGA Boost
cultures for development of dairy-free
cream cheese
Chr. Hansen has developed a range of VEGA
Boost cultures as the newest addition to
the VEGA Culture Kit. The dairy-free fava
bean cream cheese offers taste, good
nutrition, sustainability and affordability, in
a formulation which can be allergen-free.
Development of the cream cheese was
performed using expertise and ingredients
from Ingredion, AAK, and Givaudan,
who have been working together with
Chr. Hansen on new plant-based dairyalternative
concepts at MISTA, a Californiabased
future-food innovation ecosystem.
Fava bean proved to have the right sensory,
affordability and physical properties to
create a great product with the functional
and nutritional properties needed in a
spreadable vegan cream cheese.
Christian Gilleladen, principal application
scientist at Chr. Hansen, said: “Producers see
the relatively low cost and simple recipe and
production process as an added benefit.”
The fermented fava bean cream cheese
alternative can modified using flavours
or spices that meet regional preferences
for taste, texture and appearance.
Key to the creation of this product was
the development of VEGA Boost, the new
Chr. Hansen adjunct cultures that offer
increased flexibility in fast fermentation
and provide an enhanced flavour experience.
The new bacterial strains in VEGA Boost offer
customers an opportunity to change the
fermentation process for specific product
needs. Key benefits of using VEGA Boost
include improved fermentation performance
and more complex flavours — delivering flavour
differentiation in plant-based dairy alternatives.
VEGA customers receive support from
Chr. Hansen’s team of plant-based
fermentation specialists and application
laboratories, beginning during the ideation
phase and continuing through postlaunch
troubleshooting. Chr. Hansen also
invests in consumer and market research
to ensure alignment between consumer
needs and the features that VEGA cultures
bring to plant-based products. ■
Superbrewed Food's
postbiotic cultured
protein receives selfaffirmed
GRAS status
Superbrewed Food has announced that
its proprietary postbiotic cultured protein
has achieved self-affirmed GRAS
(“generally recognised as safe”) status.
In accordance with the US Food and
Drug Administration requirements, an
independent panel of experts reviewed
Superbrewed Food's safety dossier on its
postbiotic cultured protein ingredient. The
panel agreed that the data demonstrates
safety for consumption in a broad range of
food applications, and that the ingredient
poses limited risk as a food allergen.
Superbrewed Food's postbiotic cultured
protein is an anaerobically fermented
whole food protein made from microflora
found in nature that convert plant starches
into a nutrient rich protein ingredient. The
ingredient is more than 80% protein by weight,
among the highest protein concentration in a
single microbe ever reported. It is high quality
protein as it contains all nine essential amino
acids and more branched-chain and essential
amino acids than plant-based proteins. It is a
“whole food” because it is minimally processed
to retain its natural nutrition beyond protein.
For example, a 30g serving meets the FDA
requirements for being a “good source” of five
B-vitamins, including a full day's supply of B-12,
and a “good source” of six essential minerals,
such as iron, phosphorus and magnesium.
"This is a major milestone in our mission to bring
many highly nutritious, versatile microbiomebased
ingredients to market," said Bryan Tracy,
the CEO and co-founder of Superbrewed
Food. "Our protein ingredient performs well
in products ranging from alternative dairy to
baked goods, due to its neutral taste, natural
white colour, excellent pH and temperature
stability, and good emulsification properties.
Also, our production process is low-cost
and highly scalable, which renders it as
an affordable ingredient for companies to
incorporate in a wide range of products." ■
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BITING ISSUES
Affron saffron holds
first patent for mood
support in the US
is based solely on water, resulting in an
ingredient clean of any solvents or alcohols.
Affron has also received four international
awards, including the NutraIngredients Europe
Award 2022, where affron was declared the
ingredient of the year for healthy ageing.
Affron, a Pharmactive Biotech Products
saffron ingredient, has held its US granted
patent for low mood support. This patent
serves as official recognition of the
company’s process in the formulation of
affron and its ability to assist individuals
with low mood related issues. The efficacy
and quality standards of affron has been
recognised as a scientifically backed
saffron ingredient with the support of
eight published human clinical studies
including more than 740 participants.
The trials demonstrated affron’s positive
effect on multiple aspects of mental wellbeing
and sleep quality, in different target
populations, including menopausal women,
adults. For a commercial extract of saffron,
it showed its ability to elevate adolescents’
moods.
Affron is also the first in its extraction
process from saffron stigmas called AFF
ON Cool-Tech. This process optimises the
preservation and concentration of the key
active ingredients without chemicals and
with minimal industrial processing and energy
use. Furthermore, this extraction technique
The affron patent protects the composition
and dosages of affron that makes it effective
as a natural mood-support agent. Its
recommended daily dose is the lowest in
the market at 28mg and is standardised to
Lepticrosalides, a proprietary and unique pool
of bioactives responsible for affron’s activity,
crimson colour, and prized organoleptic
qualities. This is verified by means of HPLC
(high-performance liquid chromatography).
“This innovation activity recognition has greatly
supported the sustained growth of our topnotch
saffron ingredient in the US, in mental
wellness category,” said Marguerite Gerritsen,
managing director for Pharmactive. ■
Plantwise launches
formulas to support
human health
Plantwise, a newly-launched company, has
crafted targeted formulas to promote restful
sleep, pain relief support, increased focus,
and more, for human health. Plantwise
products support the endocannabinoid
system. This regulatory system is
supplemented with phytocannabinoids from
plants, along with other botanical nutrients.
exceptional performance, keep consumers
feeling great, and thoughtfully support
different areas of happy human health.
Plantwise Probiotics and Postbiotics provides
gut, brain and immune system support with
acid-resistant capsule that protect good
bacteria, including 12 DNA-verified probiotic
strains that supply good bacteria to support
gut, brain and immune system function. It
also includes two heat-treated postbiotic
strains with components for gut and immune
health activity. And lastly, prebiotic acacia
fibre helps support and feed the probiotic
bacteria, helping them do their job.
asleep quicker and stay asleep longer for
a restorative night's rest.
Plantwise Immune Prime supplements
modulate the immune system, supporting
balance and readiness for when the immune
system is needed, both immediately and over
the long-term.
Plantwise incorporates organic, regeneratively
farmed hemp into its dual-capsule formulas. ■
In order to deliver targeted, effective results,
Plantwise has taken particular care in the
choice and amount of each ingredient
in its formulas. Its formulas label each
standardised ingredient clearly, showing
what is provided inside each serving.
This year, Plantwise will introduce five
initial products designed to promote
Plantwise Mind Spark enhances energy,
increase focus and enhance performance
to support the mind when it needs to
be at its sharpest.
Plantwise Relax and Rest provides support
for those who experience occasional
sleeplessness. It helps to reduce stress, calm
the mind and enable consumers to fall
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BITING ISSUES 21
MISTA invites
Sempera Organics
as newest member,
adding functional
fungi to its food
innovation platform
Mushroom ingredient supplier Sempera
Organics has joined MISTA, the food
innovation platform. MISTA helps its
member businesses innovate by providing
access to experts from nearly every
discipline in the food system as well as
commercial kitchens and development
labs to facilitate new food advances.
From tea, to flour, to meat substitutes,
mushrooms have a plethora of uses
in food that have grown increasingly
popular. Sempera Organics looks forward
to discovering and refining the next uses
for mushrooms with its MISTA partners.
“Demand for functional mushrooms is
growing as more people learn about their
health benefits, and we are grateful that
MISTA has given us the opportunity to
develop new methods of using them in food,”
said Nirmal Nair, CEO of Sempera Organics,
Scott May, founder and head of MISTA, said:
“Mushroom and mycelium solutions will be
critical in delivering on the consumer promise
of taste, nutrition, clean label and cost.”
As demand for functional mushrooms
increases and they continue being used in
food products and nutraceuticals, Sempera
Organics serves as the supplier meeting
this need. Cultivating mushroom varieties
such as lion's mane, cordyceps, reishi,
chaga, turkey tail, shitake, maitake, almond
mushroom, agarikon, and king oyster in its
own lab, Sempera Organics' growing methods
maximises these varietals' growth, produce
the most nutrient-dense mushrooms, and
accelerate production time for products.
Additionally, Sempera brings companies
these ingredients on a reduced supply
chain, assuring faster and more reliable
delivery than other ingredient suppliers.
The development labs and commercial
kitchens at the MISTA Innovation Centre in
San Francisco provide a space for Sempera
Organics and other member business to
innovate and quickly develop new products. ■
Do Good Foods launches carbon-reduced
chicken to tackle food waste
Do Good Foods, has launched Do Good
Chicken, a simple, tasty option that tackles
food waste and combat climate change.
The product will be launched across grocers
in Philadelphia.
Each year, about 40% of healthy grocery
food gets tossed into landfills. According
to the United Nation Food and Agriculture
Organization, if food waste were its own
country, it would be the third largest emitter
of greenhouse gases in the world. To help
keep this healthy food from going to waste,
Do Good Foods has partnered with grocers
for a smart, impactful solution to protect
the planet.
After community donations, Do Good Foods
takes healthy surplus food from grocery
stores and upcycles it into nutrient-dense
chicken feed that mimics a chicken's
natural diet. The high quality, carbonreduced
chicken is then made available
for purchase at those same markets,
closing the loop and helping combat
food waste. Each delicious Do Good
Chicken saves approximately four pounds
of surplus groceries from being thrown
away, thus preventing approximately
three pounds of greenhouse gases.
Do Good Foods has teamed up with
Philadelphia native, chef and founder
of Carroll Couture Cuisine and Spice
Finch, Jennifer Carroll, to provide home
cooks with an easy, climate-friendly
recipe using delicious Do Good Chicken,
spices, herbs and fresh vegetables.
"Good food should be eaten, not wasted,"
said Jennifer Carroll. "As a chef, restauranter
and someone who just wants to do better
for the environment, it is so exciting to
partner with a brand that is on a mission
to help everyone — from home cooks
to professional chefs — create smarter
meals that make a real impact." ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
22
BITING ISSUES
Barry Callebaut establishes Farm of the Future
to promote cocoa farming research
and innovation
With a deep knowledge of
agricultural production, Ecuador
is the world’s third-largest cocoa
producer and one of the fastestgrowing
cocoa origins, as well as
the largest global producer of fine
flavour cocoa. Combined with Barry
Callebaut’s knowledge in innovation
and sustainability, Ecuador was
an ideal location for the company
to build a hub for cocoa farming
research, supporting cocoa farming
resilience and productivity.
“Our Farm of the Future aims to
be a contributor to the global
movement on food system
innovation. The establishment
of this hub is a valuable vehicle
for providing new opportunities
for sustainable cocoa farming,
innovation, and research,” said
Pablo Perversi, chief innovation,
sustainability and quality officer,
global head of gourmet.
The 640-hectare property is located
in the Cerecita Valley in Ecuador.
Operations and infrastructure
development will start immediately
with the planting of cocoa seedlings
on the farm’s 400 hectares of
non-planted land. Integration
of high-yielding and maximum
flavour varieties in the planting
design will also support crosslearning
between cocoa farms of
all sizes, in different locations and
climates from around the world.
Next to cocoa bean variety,
agronomics research will also
test resilient farming techniques,
pre- and post-harvest processes,
fermentation control, diversification
of income, and improved cost
control. Ultimately, the company
aims to establish optimal cocoa
farming practices that are climatesmart
and enhance sustainability
and farm profitability. Once the
farm is fully operational, it seeks
to employ approximately 80
people from the local area.
Integration of high-yielding and
maximum flavour varieties in the
planting design will support crosslearning
between cocoa farms of
all sizes, in different locations and
climates from around the world.
“With the opening of Farm of the
Future, Barry Callebaut is further
strengthening its cocoa farming
research capabilities for the benefit
of cocoa yield, sustainability, and
quality,” commented Steven
Retzlaff, president global cocoa.
The Farm of the Future is geared
towards meeting Barry Callebaut’s
Forever Chocolate plan, which
aims to make sustainable
chocolate the norm by 2025. New
findings from their farms of the
future will further help support
the company’s research, and
will feed into their Farm Services
programme, reaching cocoa
farmers of all origins in Barry
Callebaut’s supply chain. This
supports Barry Callebaut’s goal
to secure and improve farmers’
livelihoods by increasing the value
of their cocoa through improved
quality and higher yield. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BITING ISSUES 23
Euromed
Arjuna Natural’s Rhuleave-K blend
demonstrated in study to relief workout pain
Results of a study has demonstrated Arjuna
Natural’s Rhuleave-K offers relief of acute
musculoskeletal pain in multiple body
parts following exercise.
Arjuna has joined two anti-inflammatory
botanicals — curcuminoids and Boswellia —
into a high-dissolution composition. The
formula is bound by a black sesame oil base,
which acts as an effective carrier and is known
for its own wellness properties. The
SPEEDTECHTM technology is applied to
ensure fast and uniform dispersal of the
actives.
The clinical study, published in the Journal
of Applied Medical Sciences (Mar 2022)
evaluated the effect of Rhuleave-K in 232
healthy individuals suffering from acute
musculoskeletal pain of the head and neck,
upper and lower limbs, trunk, and general
body following exercise. Pain intensity
was measured using a numerical rating
scale (NRS) in which zero represents no
pain and 10 represents the worst pain
possible. Only participants with a screening
score of five or greater were enrolled.
Moreover, pain levels were assessed at
rest, on the movement of the affected
part, and on the application of pressure.
The study was conducted in India across
six different regional sites. Participants
were given 1,000mg of Rhuleave-K
in two softgels, or a placebo.
While the placebo group experienced
no significant decrease in any of the five
location categories of pain, the Rhuleave-K
group reported fast pain recovery. Pain
alleviation could be felt as early as 40
minutes following supplementation, with
complete pain relief achieved by as early
as 160 minutes. Subjects in the head and
neck category experienced the fastest
relief. The maximum length of time reported
for reaching meaningful total pain relief
was 216 minutes, predominantly among
those subjects suffering from pain in
the trunk, specifically the chest, pelvis,
abdomen, and back. Rhuleave-K also
elicited improved range of movement. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
24
INGREDIENTS
Baked goods: The push for
clean label, natural ingredients
Consumers are turning to bakery products with no artificial
ingredients as they seek out foods that are wholesome and
natural and that support their healthy lifestyle.
By Clarissa Neo, regional business development manager, AH&N, Kerry Asia Pacific,
Middle East & Africa
Kerry’s 2021 Sustainability in Motion
study covering Asia-Pacific, Middle
East and Africa (APMEA) revealed that
consumers’ key sustainability concerns
are around health and nutrition,
environment preservation and food
production practices, with food waste
emerging slightly higher in baked
goods — 54% are concerned about
food waste in baked goods compared
to 52% in meat. It also revealed that “no
artificial ingredients” is an expectation
— more so in meat, snacks, meals,
and baked goods, although 20% are
interested in longer shelf-life products.
This has impacted bakers and,
consequently, the ingredients market
because the needs of consumers
present conflicting challenges in
production. Taking heed of consumer
sentiment for natural ingredients, some
supermarkets and restaurant chains
are creating no-no lists, eliminating
many conventional preservation
options. The industry has had to
reformulate to protect the quality
of its products in the supply chain,
right through to consumers’ homes.
While there is interest in products
with longer shelf lives, 84% of APMEA
consumers are starting to focus on
food waste reduction. Sustainability
and food waste are a hot topic in
the bakery goods market because
baked goods like bread are the
highest volume category of
prepared food waste (excluding
fresh produce) globally. Food waste
across all points of the supply chain
is ranked highly among consumer
concerns. This means there is a
huge opportunity to reduce these
volumes and extend the reach
of resources that go into the
bakery goods industry, creating
opportunities to feed more people
instead of creating food waste.
Food safety is less of an issue in the
bakery industry as bread most often
becomes mouldy or stale, both of
which are quality issues rather than
safety issues. While contamination
is possible, it is a less frequent issue
than in other product categories.
SUSTAINABLE PRESERVATION
SOLUTIONS THAT DELIVER ON
TASTE
Within the bakery category, the
APMEA sustainability research
also revealed that 36% of APMEA
consumers are concerned about
addressing sustainability through
no artificial ingredients and clean
labels. Clean label is a high-value
market segment which is why it
has received so much focus over
the last 20 years, and it resonates
with 81% of APMEA consumers’
desire to learn more about better
nutrition and healthier food
options. Therefore, clean label
preservation technologies are
helping to meet the demand
for familiar ingredients without
compromising on shelf life or
creating food waste. Without
them, consumers would
find themselves with a
lot of mouldy bread and
have to modify their
shopping patterns.
Yet, premium, allnatural
only products
are largely not reflected
in sales. Conventional
preservative ingredients are
still the solution behind most
food volumes sold today.
Despite this, the most popular
clean label preservation solution
globally for bread is based on
fermented wheat, which is very
FOOD & BEVERAGE ASIA JUNE / JULY 2022
INGREDIENTS 25
consumer-friendly
and does a great
job of protecting
bread quality. It
does come at a
premium over
conventional
commodity
ingredients,
but consumers
seeking no
artificial ingredients
are showing a
willingness to buy more
premium bread to satisfy
this need. In APMEA, 81% of
consumers surveyed believe
that while sustainable products
may be expensive right now,
there will be greater savings for
the region in the long term.
What this means is that the food
industry has had to pivot to ensure
the authenticity of clean label
ingredients supplied. Ingredients
from natural processes like
fermentation require expertise to
deliver consistent functionality
and sensory profiles.
Brands and manufacturers
often use both clean label
and conventional preservation
methods as they have multiple
product lines targeting different
consumer segments. Clean label
preservation technologies and
front-of-pack claims and positions
can help a product stand out
on the shelf and often gain a
consumer premium. They can
also deliver a better final taste and
appeal score than conventional
preservation solutions.
In one external study comparing
calcium propionate, fermented
wheat, and vinegar-based
solutions with unpreserved bread,
it was found that the vinegarbased
innovation had the closest
score to the unpreserved bread in
terms of appeal — scoring much
higher than the most popular
conventional and clean label
solutions. While propionates and
fermentates are widely accepted
and some of the most popular
solutions for shelf-life in a bakery,
it shows the opportunity to stand
out in a competitive market with
a cleaner, more appealing taste
that is closer to homemade bread.
All are viable ways to extend the
shelf life of bread, reduce its waste
and increase its sustainability.
It is important therefore to find
next-generation preservation
solutions to support more
sustainable nutrition and create
healthier, more naturally derived
foods. There are opportunities to
create combination solutions to
allow lower dosing of individual
components for the same or
greater protection and cleaner
tastes — the bakery space presents
a great chance to help protect the
planet’s resources, reduce waste
and feed more people. FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
26
INGREDIENTS
A natural chewing
experience: Chewing
gum with ERYLITE erythritol
With a growing demand for natural products,
a study at Jungbunzlauer demonstrates
the performance of alternative sweeteners
for chewing gum.
By Dr Marianne Dölz, technical service, Jungbunzlauer International;
Florian Gutschalk, application technology, Jungbunzlauer Ladenburg;
Johanna Guse, application technology, Jungbunzlauer Ladenburg
Jungbunzlauer’s ERYLITE erythritol is a
polyol manufactured by fermentation from
glucose syrup, which is obtained from maize.
Since the fermentation process does not
involve genetically modified organisms,
and the use of chemicals is avoided during
processing, Jungbunzlauer considers
ERYLITE to be a natural sweetener. The
idea of using erythritol in chewing gum is
not new, but its use was widely patented
in the early nineties, which restrict the
development of new recipes over a
prolonged period. However, many of those
patents have expired over the past 15
years and all of the major market players
have launched chewing gums containing
erythritol. The studies reported in this
article illustrate the basic functions of
ERYLITE as a chewing gum ingredient.
Erythritol provides only about 60% of the
sweetness of sugar, so high-intensity
sweeteners such as stevia need to be
added to augment the sweetness in most
cases. Even so, the negative heat of the
solution generated by ERYLITE makes it
an interesting candidate for inclusion in
chewing gum. The dissolution of ERYLITE
induces a cooling effect in the mouth,
which pairs well with mint flavours. In
the following experiments, xylitol was
used as a reference polyol, because it
demonstrates a similar cooling effect and
appeared to exhibit the greatest similarity
with ERYLITE out of all the polyols currently
used in the chewing gum industry.
DEVELOPMENT OF CHEWING GUM
RECIPES
Two recipes were developed (Table 1) using
a natural chicle gum base and a synthetic
gum base which are commonly used in
the confectionery industry. Both of these
recipes contain Jungbunzlauer’s ERYLITE
in combination with stevia rebaudioside A
(RebA) to adjust the sweetness.
Jungbunzlauer produces ERYLITE F8030
granules, with a maximum of 25% of particles
above 800µm and a maximum of 10% below
300µm. However, the ERYLITE was milled and
sieved to obtain the finer particles required
for chewing gum with a pleasant mouthfeel
and chewing experience. Only particles
smaller than 150µm were used in the recipe.
Glycerine acts as a moisturiser and prevents
chewing gum from drying out. Maltitol
syrup is a sugar-free alternative to glucose
syrup. It also serves as a binding agent and
plasticiser. Furthermore, it gives texture to
the chewing gum. As the chicle gum base is
soft and elastic, adding maltitol syrup to the
chicle gum was unnecessary. A mixture of
liquid and powdered mint flavours provided
a pleasant, fresh aroma. The flavourings
also function as plasticisers. Lecithin
additionally supports the homogenous
distribution of the flavour and plasticisers.
Preliminary trials were conducted on the
fortification of these two chewing gum
products with zinc, using 15% of the
recommended nutrient reference value (NRV)
per 100g product. Jungbunzlauer zinc salts
are often used in dental care products such
as toothpastes, mouthwashes and chewing
gums due to their antimicrobial and antiinflammatory
effects and their ability to reduce
or inhibit the formation of dental plaque and
tartar. Jungbunzlauer produces zinc lactate
and zinc citrate, which differ in terms of
mineral content and solubility (zinc lactate
is 23% zinc with a solubility of 55 g/L; zinc
citrate dihydrate is 32% zinc with a solubility of
2.6 g/L). Fortification with minerals may alter
the taste of the final product, and this must be
taken into consideration when formulating the
product. However, the recommended NRV for
zinc is very low, thus only small amounts are
needed to fulfil oral hygiene benefit claims.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
INGREDIENTS 27
ANALYSIS METHODS FOR CHEWING
GUM
Shelf-life test and storage
Chewing gum strips of each recipe were
stored unpacked under different climatic
conditions and relative humidities (RH) for
two months:
• Temperate condition: Room
temperature (21°C); 40 – 60% RH
• Subtropical/Mediterranean
condition: 30°C, 50% RH
• Hot/humid condition: 30°C, 65% RH
Chewing gums can dry out or bind water,
which causes them to lose or gain weight
and shorten their shelf life. The samples were
weighed regularly to document the changes
in mass, which are associated with instability.
Texture analysis
Chewing gums were cut into strips of the
same dimensions (40mmx15mmx2mm)
and pre-heated to 50°C in a climatic
cabinet. Shortly before the measurement
started, the samples were removed and
fixed centrally to a sample platform and
hook. The analysis started at 35°C ± 2°C,
simulating oral temperature. Once a trigger
force of 5g was attained, the hook was
used to extend the chewing gum sample
until its elastic limit (at maximum force)
was exceeded and the sample broke. At
this point, force and distance were noted
and used as an indication of chewing gum
extensibility. The maximum force required
to break the chewing gum into two pieces
is expressed as “resistance to extension”.
The degree or distance to which a product
can be extended before it breaks is referred
to as “extensibility” and correlates to the
elasticity of a product 1 . The texture analysis
was carried out 10 times per recipe.
SYNTHETIC GUM BASE
Table 1: Chewing gum recipe with synthetic and natural chicle gum
[g] [%]
ERYLITE 610.00 60.65
Stevia RebA 0.732 0.07
Synthetic gum base 300.00 29.83
Maltitol syrup 50.00 4.97
Glycerine 99.5% 15.00 1.49
Lecithin 5.00 0.50
Mint flavour (liquid) 5.00 0.50
Peppermint flavour (solid) 7.50 0.75
Mint flavour (solid) 12.50 1.24
Zinc citrate dihydrate* 0.049 0.005
Total 1006 100
SYNTHETIC GUM BASE
[g] [%]
ERYLITE 640.00 63.65
Stevia RebA 0.768 0.08
Natural chicle gum base 300.00 29.83
Glycerine 99.5% 40.00 3.98
Mint flavour (liquid) 5.00 0.50
Peppermint flavour (solid) 7.50 0.75
Mint flavour (solid) 12.50 1.24
Zinc citrate dihydrate* 0.049 0.005
Total 1006 100
*Zinc citrate dihyrdrate or zinc lactate were only tested for off-noted in a sensory
screening as indicated and not contained in the standard recipe
Sensory evaluation
Jungbunzlauer’s internal sensory panel
conducted an initial sensory screening of
chewing gums using the “just-about-right”
(JAR) scale. This provided information on
perceptions of texture, sweetness as well
as flavour intensity and cooling sensation,
and their possible impact on the acceptance
of the various products. Attributes were
evaluated over time starting at 10 seconds
and ending after 120 seconds of chewing.
Panellists had to evaluate whether the
intensity of each attribute is perceived as
“just right”, as opposed to either too much,
not enough, too soft or too hard.
A further discriminative evaluation (paired
comparison tests) was conducted. The
panellists directly compared the two versions
in terms of hardness, sweetness and cooling
effect. There were 19 to 26 panellists
present for the sensory sessions and the
significance level applied for statistical
analysis was set atαα=0.05.
Finally, chewing gums to which zinc
salts had been added manually were
also evaluated for off-notes. Zinc
lactate and zinc citrate were mixed
into the synthetic-based chewing gum
with ERYLITE. This sensory session
with 12 participants took place under
informal conditions and expressiveness
is therefore limited. Nevertheless, the
data provide an initial indication of
the impact of zinc salts on the taste
of chewing gums with ERYLITE.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
28
INGREDIENTS
RESULTS AND DISCUSSION
Storage tests
During storage under subtropical conditions,
and at room temperature, mass changes
were very small for all samples. The highest
mass changes, ranging from 2.6-4.6%, were
observed under humid conditions (Fig. 1).
According to the literature, xylitol is
highly hygroscopic while erythritol is not
hygroscopic, as compared to sugar or other
sugar alcohols 2 . Nevertheless, the storage
tests showed both recipes to be relatively
stable at room temperature and under
Mediterranean storage conditions. While
small differences were observed between
the synthetic and the chicle gum base with
xylitol under humid conditions, the samples
with ERYLITE exhibited similar behaviour
regardless of which gum base was used.
Fig. 1: Relative mass change of chewing gum with synthetic or natural chicle gum base,
sweetened with xylitol or ERYLITE and stored under humid conditions
Texture analysis
The following Figure 2 shows that the force
required to break the chewing gums is
similar regardless of whether they contain
ERYLITE or xylitol. Although the synthetic
gum containing xylitol appeared to be
more resistant to extension, this was not
statistically significant, and ERYLITE and
xylitol are comparable in this respect.
Fig. 2: Resistance to extension of chewing gum with synthetic or natural chicle gum base,
sweetened with xylitol or ERYLITE
The extensibility (Fig. 3), ie. the distance
until the chewing gums break, is the same
for ERYLITE and xylitol, in combination
with both the synthetic gum base
and the natural chicle gum base
The texture analysis represents an attempt
to illustrate the effects of ERYLITE and
xylitol on texture based on quantitative
data. Although the method might miss
some physiological aspects like the
influence of saliva, it provides a good
indication that adding ERYLITE or xylitol
will lead to similar effects in each case.
Sensory evaluation
For the JAR analysis, each product
was evaluated in a separate session on
different days and so there was no direct
comparison in this set-up. The following
graphs show the results expressed as
frequencies of each attribute for synthetic
chewing gum with ERYLITE or xylitol as
well as chicle gum with ERYLITE or xylitol.
Fig. 3: Extensibility of chewing gum with synthetic or natural chicle gum base, sweetened
with xylitol or ERYLITE
Both sensory evaluations with chewing
gum using the synthetic gum base
(Fig. 4) indicate that the texture of the
chewing gum was perceived as too hard,
both initially and after 120 seconds of
chewing. The initial sweetness was mostly
rated “just right” but overall sweetness
intensity decreased while chewing. This
was especially the case for chewing gums
with ERYLITE. The flavour was not intense
enough in either product. The cooling
sensation was perceived as “just right” by
62% (ERYLITE) and 68% (xylitol), respectively.
Irrespective of whether ERYLITE or xylitol
was used, both chewing gums with the
chicle gum base (Fig.5) were perceived as
too hard at the initial stage. However, the
chicle gum versions were rated as less hard
compared to the synthetic gum base.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
INGREDIENTS 29
Fig. 4: Results of JAR analysis of synthetic gums with ERYLITE
and xylitol
Fig.5: Results of JAR analysis of natural chicle gums with ERYLITE
and xylitol
The initial and overall sweetness of xylitol
seems to be higher (“just right” compared
to ERYLITE (initial sweetness vs sweetness
intensity).
Flavour expression was too low in both
chicle-based chewing gums. The cooling
sensation was pleasant and with ERYLITE
even more acceptable (65% “just right”)
than with xylitol (50% “just right”).
PAIRED
COMPARISON TESTS
Synthetic gum base
ERYLITE vs xylitol
Natural gum base:
ERYLITE vs xylitol
SWEETNESS HARDNESS COOLING EFFECT
No sign. difference
(p-value:0.3593)
Sign. difference
(p-value:0.0192)
No sign. difference
(p-value:0.0636)
No sign. difference
(p-value:>0.9999)
Table 2: Results of paired comparison tests (n=19, sign. level α=0.05)
sign. difference
(p-value:0.0192)
No sign. difference
(p-value:0.3593)
Detection of potential differences between
the two sweetening systems was enhanced
by comparing both versions of synthetic
gum and natural chicle gum directly through
paired comparison tests for attributes of
specific interest (sweetness, hardness and
cooling sensation) as shown in Table 2.
There was no significant difference between
the synthetic chewing gum with ERYLITE or
xylitol in terms of sweetness or hardness.
This corroborates the findings of the JAR
evaluation where both synthetic gums
were perceived as too hard and overall
sweetness values were low. In this direct
comparison, the cooling effect was perceived
as significantly stronger for the xylitol version.
The chewing gums based on chicle did
not differ significantly in terms of hardness
or cooling effect, but here xylitol was
perceived as significantly sweeter than
ERYLITE, which can be also seen in the
results of the “just-about-right” analysis
(initial and sweetness intensity).
The results of the paired comparison
tests complement the findings of the JAR
evaluation and reveal that, in general,
there may be differences between ERYLITE
and xylitol. However, no conclusions can
be drawn from this study regarding the
extent to which these differences are
due to the inherent properties of the
sweetener or the overall recipe (influence
of gum bases or other ingredients).
Finally, an informal sensory screening
comparing chewing gums with and without
zinc salts indicated that Jungbunzlauer
zinc salts do not seem to impact on
taste. However, since these results were
obtained only with a small test panel
and the addition of only 15% NRV in 100g
of chewing gum, further experiments
and testing are recommended.
SUMMARY
In conclusion, the results show that ERYLITE
can be used as a sweetener in chewing
gums and offers a natural alternative to
other commonly used sweeteners. Results
for recipes with ERYLITE were very similar
to those with xylitol in terms of storage
stability and texture analysis. Some
differences that were detected during the
sensory evaluation can be addressed easily
by making adjustments to the recipe. FBA
REFERENCES
1
Stable Micro Systems. “How to Measure
Extensibility/Elongation”. https://www.
stablemicrosystems.com/MeasureExtensibility.
html, accessed 10 February 2022, 16:50
2
Mitchell H. Sweeteners and Sugar Alternatives
in Food Technology. Oxford:Wiley-Blackwell,
2006
FOOD & BEVERAGE ASIA JUNE / JULY 2022
30
INGREDIENTS
Building an ironclad
immunity with
gut-friendly food
As the world emerges from
the shadow of the pandemic,
maintaining gut health remains an
ever-relevant issue for consumers.
By Christian Philippsen, managing director at
BENEO Asia-Pacific
As more countries in Asia ease
COVID-19 restrictions, maintaining
good health and immunity continues
to remain at the top of many
people’s agendas. Consumers
have made it their utmost priority
to strengthen and maintain their
immune system — the body’s first
line of defence against diseases.
What most may not know, is that
our gut houses 70% of our inner
defence system, therefore making
it an instrumental target for any
nutritional plan. A balanced diet and
a smart choice of nutrient intake
that reinforces digestive health is
thus a great way to support our
inner defence system in a longlasting
manner, ensuring we are
in optimal condition to fend off
current and future health threats.
Imagine the gut as a steel pipe
with room inside for food residue,
faeces and microbiota biomass.
The surrounding steel symbolises
the gut wall structure — a wall
to protect the inside from the
outside and vice versa. The cells
of the immune system in the
intestine and the microbiota living
there are interconnected, as a
human “inner defence force”.
The composition of the
microorganism populations living in
the large intestine is influenced by
many factors. There is, however, a
natural way to selectively promote
the growth of good bacteria:
providing the bifidobacteria with
food that helps them grow in the
quickest possible way. Gut friendly
foods, such as prebiotics, can
be supportive in nourishing the
microbiota. The selective increase
in bifidobacteria helps to support a
person’s digestive health and overall
wellbeing, whilst helping to keep their
inner defence system in good shape.
BREAKING DOWN THE
SCIENCE
The large intestine, the section of
our gut that houses the majority
of our immune system, is home
to trillions of microorganisms that
live both inside the gut and on the
inner surface of the gut wall.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
BENEO’s Orafti inulin and
oligofructose (chicory root fibres)
are natural prebiotics that can
be added to various products to
suit the palate of the consumer.
Furthermore, chicory root fibres
are plant-based prebiotics.
BENEO’s functional fibres have
been shown to support a healthy
microbiota and the selective
increase in bifidobacteria in more
than 50 human intervention
studies. Health benefits related
include, among others, improved
digestive health as well as a boosted
inner defence and immunity that
counteract systemic inflammation
and other aspects. An EU-approved
health claim granted for BENEO’s
Orafti inulin also confirms the
beneficial effect on digestive health
by improving bowel regularity.
THE BENEFITS OF CHICORY
ROOT FOR YOUNG AND OLD
The plethora of benefits extend
across the age spectrum as
well. Inulin and oligofructose
can support bifidobacteria
growth not only in adults, but in
infants and small children too.
In a systematic review and metaanalysis
that assessed the efficacy of
prebiotics in the prevention of acute
infectious diseases in children 0-24
months old, researchers concluded
that “prebiotics may also be effective
in decreasing the rate of overall
infections” in that age group 1 .
A human intervention study 2 was
also conducted on 142 elderly
patients hospitalised for Clostridium
difficile-induced diarrhoea. One
group of patients received 12g/day of
oligofructose, while the other received
12g/day of sucrose as a placebo,
for 30 days. Relapses of diarrhoea
were significantly more common
in the placebo group than in the
oligofructose group, which resulted
in significantly longer hospitalisation
for the patients who received
the placebo. Improvements in
aspects of immune response
were proven in other studies
of vaccination trials 3 as well.
HOW FOOD
MANUFACTURERS COME
INTO THE PICTURE
With 77% of Asia Pacific consumers
saying they recognise the
connection between digestive
health issues and their overall
health 4 , food manufacturers
now have a reason to
reinvent their catalogues.
Apart from the ironclad scientific
evidence of its health benefits,
BENEO’s Orafti inulin and
oligofructose (chicory root
fibres) also boast technicalities
that allow them to be easily
used in most food and drink
applications, making them ideal
in production processes. There is
no better time than now for food
manufacturers to start supporting
consumers on their journey
to a healthier lifestyle. FBA
REFERENCES
1
Lohner S, Kullenberg D, Antes G
et al. (2014) “Prebiotics in healthy
infants and children for prevention
of acute infectious diseases: a
systematic review and metaanalysis”.
Nutr Rev 72(8): 523–531.
http://www.ncbi.nlm.nih.gov/
pubmed/24903007
2
Lewis S, Burmeister S, Brazier
J (2005) “Effect of the prebiotic
oligofructose on relapse of
Clostridium difficile-associated
diarrhea: a randomized, controlled
study”. Clin Gastroenterol Hepatol
3 (5): 442–448.
3
Lomax AR, Cheung LV, Noakes PS,
Miles EA, Calder PC (2015) “Inulin-
Type β2-1 Fructans have Some
Effect on the Antibody Response
to Seasonal Influenza Vaccination
in Healthy Middle-Aged Humans”.
Front Immunol. 22;6:490.
4
FMCG Gurus (2020), Digestive
Health Survey
FOOD & BEVERAGE ASIA JUNE / JULY 2022
32
ON THE TABLE
Sodexo walks
the walk on
sustainability
Though most companies have drafted
greener strategies in a bid for greater
sustainability, considerable results can be
achieved not by only looking inward, but also
by reaching out to local communities.
By Agatha Wong
While the call for greater sustainability has
always been clear on the public front, the
private sector’s commitment to the issue has
been residing in a greyer area. Greenwashing
and lobbying are some of the accusations that
were levelled at corporations in past years as
the world pays greater attention to its actions
on the planet. Many expect companies to
not only talk the talk but also walk the walk.
As other companies are stirring from
their hesitance to adopt greater
sustainability measures, Sodexo has been
supportive of its goals
towards a sustainable future.
On its website, Sodexo, a global integrated
facilities management company, claims to be
“the first food service company” to align its
objectives to limit its global temperature rise
to 1.5°C above pre-industrial levels. Amongst
other objectives, the company has also
listed actions it plans to take to meet these
targets, especially as a food service provider.
“Sodexo is committed to encouraging our
consumers to develop good eating habits
and healthy lifestyles. With the help of our
nutritionists, we create balanced, nourishing
meals adapted to guests’ lifestyles and the
diversity of their tastes around the world.
Our approach to sustainable and healthy
eating relies on four main factors:
responsible sourcing; promoting plant-based
meals; nutrition, health, and well-being;
and the prevention of food waste,” shared
Lee Qi Ni, corporate responsibility and
diversity, equity and inclusion lead,
Malaysia and Singapore at Sodexo.
that end, the company has been working
with local food providers and producers.
“In April 2022, we announced our
partnership with celebrity chef Bjorn Shen
to bring his culinary expertise to create
plant-based menus for Sodexo’s existing
consumers. This partnership reaffirms
Sodexo’s commitment to doing good
business in a good way by ramping up its
food sustainability efforts. Through Chef
Bjorn’s elevation of plant-based foods,
Sodexo hopes to inspire consumers to get
creative with simple, everyday alternatives.”
While promoting greener business
operations — such as reducing carbon
emissions, transitioning to cleaner energy,
decreasing plastic waste and more — are
familiar to many, building a sustainable
food system requires more than that.
Besides enabling greener production
lines, the focus has also shifted to the
food itself, and how it is being managed.
LOCAL INITIATIVES
In Singapore, Sodexo has aligned
itself with the country’s 30 by 30
goals — the initiative which aims
to produce 30% of the country’s
nutritional needs by 2030. To
SPOTLIGHT ON FOOD WASTE
The global food system is currently able
to produce more than enough food for the
global population. However, one-third of
the food produced is lost and wasted, with
others being purchased faster before it is
FOOD & BEVERAGE ASIA JUNE / JULY 2022
ON THE TABLE 33
consumed. The United Nations Environment
Programme estimated that 1.3 billion tonnes
of food are lost or wasted every year.
Yet, food waste is not something which
comes to the front of people’s minds when
discussing food sustainability, according to
Lee, even when it is responsible for 10% of all
emissions caused by human activity globally.
“Fighting food waste requires a huge effort
from all participants in the food chain to make a
decisive positive impact. Studies show that food
waste occurs at every phase of the industry
value chain, from production to consumption,”
revealed Lee. “Sodexo is part of the International
Food Waste Coalition (IFWC) whereby we
work with other companies to address the
issue of food waste through a collaborative
‘farm-to-fork’ approach. This approach
engages with each actor calling on them to
take their responsibility in the fight against
food waste and to adopt a global strategy.”
In the case of food waste management,
the use of data can be an efficient tool for
monitoring and minimising waste, enabling
resources to be used, or reused, sustainably. For
example, Sodexo has created the WasteWatch
programme which uses leverages data
analytics to identify how certain ingredients
are wasted in their kitchens at various stages
and redirects resources to productive use.
“Our very own WasteWatch programme has
helped educational institutions and other
industry partners reduce carbon footprints.
Powered by LeanPath, the WasteWatch
programme transparently measures food
waste. It taps on data analytics to accurately
measure and feedback demand for and waste
of certain ingredients. This helps businesses
to rapidly and easily capture food waste
data, giving clear insights into what is being
wasted in their kitchens and why,” explained
Lee. “Targeted waste management not
only helps us to source responsibly, reduce
our carbon footprints — it also reduces
bottom line costs. Ultimately, better use and
stewardship of the resources available to us
ensure that there’s more of it to go around.”
Singapore is one of many developed nations
that have taken on the mantle of reducing food
waste. In the last 10 years, the island nation has
Sodexo has partnered with chef Bjorn Shen (right) to create plant-based menus for the company
seen a 20% increase in food waste, with around landscape — they make up for more than 90%
744 million kilograms of food waste generated of all companies in Singapore and contribute
in 2019. For food-scarce countries such as to nearly half of Singapore's GDP and
Singapore, which imports most of its food, this employ about 70% of the local workforce.”
is a considerable issue — as more resources
are required to meet food demands, more Drawing on an example, Lee pointed out that
facilities to manage food waste are needed Sodexo has been working with local startups
on food solutions. In Singapore, Sodexo
as well. The issue is thus one of multiplicity.
has partnered with Cryowerx to deploy
“Since the implementation of WasteWatch RFID smart fridges and a corresponding
at an international school in Singapore in mobile application to provide employees
2018, we’ve helped them save approximately and consumers with convenient access
30 metric tonnes of carbon. We are on
to fresh meals without the need to queue
our way to meet our target of 50% food
in long lines. The company’s supply chain
waste reduction by 2025,” shared Lee.
experts are also increasingly sourcing
local and seasonal produce and working
NO MATTER THE SIZE
with local farmers and producers.
Going from the macro to the micro, another
aspect of managing food waste also lies in These strategies from the company prove
reaching out to small and medium-sized that the path towards sustainability can only
enterprises (SMEs). These businesses,
be found in teamwork. While strategies such
though small, can establish significant power as cutting carbon emissions and creating a
over the industry as a whole. Extending the more circular economy are helpful measures,
sustainability agenda to these organisations it is only when companies also actively take
will therefore be a big step forward for
the reins and reach out to
the overall cause, Lee acknowledged.
the local communities,
that a sustainable
“It is important that SMEs be a part of the future can become
conversation. After all, they are the drivers of a reality. FBA
green and inclusive growth, but they can often
be overlooked. Shouldering equal responsibility
towards the economic, social and natural
environments as large corporations, SMEs are a
force to be reckoned with, especially since they
are the backbone of Singapore's economic
FOOD & BEVERAGE ASIA JUNE / JULY 2022
34
ON THE TABLE
The greener side of life:
ADM delivers botanical additions
to brands and consumers
Good and green are the two main attributes consumers associate with
botanical ingredients. Lois Mo, marketing director, health and wellness,
Asia-Pacific, ADM, reveals how brands can leverage these advantages for
their products, and tap into a demand for herbs, spices, and everything nice.
By Agatha Wong
Botanicals and other plant-derived ingredients
have been enjoying a surge in popularity in
recent years, due to a growing concern
with health and a fad for naturally-derived
ingredients. According to a report by Mordor
Intelligence, the global botanicals extract
market is forecasted to grow at a CAGR of
6.63%, from 2022-2027. It seems, then, that
this trend is here to stay, even as the larger
food and beverage industry emerges from
the pandemic and settles into a new normal.
“Botanicals can satisfy consumers’ increased
need for adventure by offering authentic
flavours and exotic sensory experiences.
As the body of scientific evidence on the
potential of botanical extracts to support
aspects of well-being continues to grow, it
builds credibility and makes botanicals even
more attractive than before,” affirmed Lois Mo,
marketing director, health and wellness, Asia-
Pacific, ADM. “Today, consumers associate
botanicals with being natural, trustworthy,
safe, sustainable and health-forward, and
they perceive them as having a ‘healthy halo’.”
With this, according to Mo, more people
are seeking out these naturally sourced
ingredients that are recognisable, such as
botanical ingredients, and wanting foods
that can help support aspects of health
and wellness, such as immune function,
cardiovascular and digestive health, with
attributes associated
with positive mood,
relaxation, and quality
sleep. Brands can therefore
tap into botanicals to meet the health
and wellness demands of consumers.
NOT SO EXOTIC
The potential for botanicals in the Asian
market is also significant. Botanicals are
no stranger to the Asian diet. The region is
home to traditional Chinese medicine, where
herbs are used to treat ailments and support
everyday wellness; likewise, Indian ayurvedic
medicine has had a long history of use in
the region. These forms of holistic medicine
have achieved mainstream prominence
not only in Asia, but in other parts of the
world, as ingredients for supplements.
“Over the years, botanical ingredients with
standardised composition have evolved
in tandem with consumers’ evolving
definition of health. For example, turmeric
is a spice that has become an integral
part of South Asian food, culture, and
traditional medicine. In Ayurvedic practices,
turmeric is thought to have many medicinal
properties,” noted Mo. “Turmeric has been
associated with multiple benefits linked to
its primary bioactive component, curcumin.
Curcumin is associated with antioxidant
and anti-inflammatory properties.”
FOOD & BEVERAGE ASIA JUNE / JULY 2022
ON THE TABLE 35
As consumers in Asia-Pacific increasingly
seek to incorporate botanicals into their daily
lives, she continued, brands can provide
flexible and convenient formats that fit into
consumers’ lifestyles. This goes beyond
providing traditional products in tablet form
but extending their formats to different
forms, such as a stir-in supplement. In the
case of turmeric, this spice lends itself well
in golden drinks such as a golden latte or
golden milk, as well as fruit smoothies.
Altogether, the trend towards botanicals in
general, alongside the long history of herbs
and other naturally-derived ingredients in this
region, can provide brands with the stepping
stone they need for their first steps into
developing products for consumers in the
region. With this familiarity, brands can also
be emboldened to try different combinations
with different botanical ingredients.
TWO TO TANGO
In recent years, consumers are also moving
on from single ingredients to botanical
pairings for enhanced benefits. These
pairings often provide complementary
functions that can encourage better
performance. Brands can also utilise these
pairings to signal certain wellness benefits
to consumers. With 46% of global consumers
willing to pay more for products with better
functions or performance benefits, as
reflected in a NielsenIQ report, there is an
opportunity for brands to incorporate more
than one ingredient into their products.
“Botanical pairings can indeed complement
one another to support consumer appeal
grounded in shifting health and wellness
trends. For example, botanicals like lavender
and chamomile pair well, as they are thought
by consumers to signal a calming effect and
support healthy sleep. Consumers associate
edible flowers like hibiscus and elderflower
with positive wellness attributes, and these
pair well with other wellness-signalling
flavours, such as lemon, orange, and mint,”
suggested Mo. “Additionally, a combination of
botanicals and other functional ingredients
appeal to discerning consumers. For example,
consumers associate prebiotics, probiotics
and postbiotics with support for aspects
of metabolic and digestive health, as well
as immune function and skin health.”
IN THE RIGHT DOSES
However, there are also potential issues that
can come with implementing botanicals.
Regulatory issues, interactions with other
ingredients, and potential contaminations
are some problems that might plague
manufacturers. Other issues include
authenticity and traceability, which can
pose serious problems to consumers if the
ingredients are not well-validated. Indeed, not
all that is plant-derived is automatically safe.
Mo added: “Some botanicals may break
down or become unstable during the
formulation process. ADM understands
the chemistry of our botanical ingredients,
and our technical experts can help guide
formulators in choosing the right botanicals
for the specific processing conditions of the
product to ensure optimal stability. We also
test for organoleptic parameters or solubility,
to be able to add delicate botanicals to
various food and beverage formulations.”
For companies like ADM, Mo shared, who
can use their portfolio of botanical extracts,
science-backed microbiome solutions, and
functional ingredients, brands also easily
ascertain the quality of their products.
“ADM places great emphasis on the
authenticity of our products as well as
the traceability and sustainability of our
supply chain. We take pride in our longstanding
extraction know-how to produce
in-house, standardised products, and our
manufacturing sites are located close to
the growing regions of key raw materials,
such as in the Mediterranean for carob
or in the Amazonas for ‘superfruits'."
Botanicals have a strong appeal of being
sourced from nature, reiterated Mo. As
consumers look for clean labels and natural
ways to meet their wellness goals, brands
should seek out producers who provide
botanicals derived directly from nature
and have kitchen-level ingredient appeal
on product labels to attract shoppers. With
taste and science-backed objectives in
mind, brands can thus deliver safe and
premium products for their customers.
“We have developed several concepts that
incorporate our standardised botanicals
in indulgent health-forward foods and
beverages. For instance, our delicious
chocolate coffee energy syrup shot is a
perfect addition to coffee, smoothies, and
shakes. It includes our guarana and green
coffee extracts as well as our Fibersol dietary
fibre and award-winning BPL1 strain, which
combine to provide energy and support for
factors related to metabolic health.” FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
36
PROCESSING AND PACKAGING
High-performance
metal detection for
expanding product ranges
Multi-spectrum technology can help food producers meet
demands for different product varieties and characteristics.
Food processing is a competitive
market and consumer demand
for new and different product
varieties are constantly growing.
Expanding one’s product range can
present challenges when it comes
to choosing the right inspection
equipment needed to cope with a
variety of product characteristics.
However, advancements in
technology can now enable food
processors to run multiple products
through the same production lines.
and capture new markets, the
pandemic has also seen them
putting in additional production
lines — to help them pivot their
operations and meet the demand
for new and different products.
In many cases, their standard
metal detector is no longer able to
cope with the variety of products
running down their new lines, but
by utilising high-performance
solutions which incorporate multispectrum
technology, they are now
able to successfully manage the
variation of products produced.
MAKING MULTI-SPECTRUM
THE STANDARD
As a manufacturer of metal detectors,
CEIA produces metal detectors
using multi-spectrum technology.
This innovative technology uses
multiple frequencies simultaneously,
CHOOSING THE RIGHT METAL
DETECTOR
Choosing the right metal detector
can be a complex process, especially
when product characteristics such
as salt content and temperature
variations are involved. It becomes
critical to then choose the correct
model of metal detector to best cope
with these variations. Partnering
with a supplier with extensive
experience, and who understands
and can explain the various concepts
behind the technology becomes
even more critical to success.
Heat and Control has been offering
packaging and inspection solutions
for the food industry. While many
processors expand their product
ranges to remain competitive
The CEIA THS/MS21 is the world’s only multi-spectrum metal detector
FOOD & BEVERAGE ASIA JUNE / JULY 2022
PROCESSING AND PACKAGING 37
meaning that they can increase
sensitivity, reduce false rejects,
and detect thin metal fragments.
The CEIA THS/MS21 is a multispectrum
metal detector. It has
specialised detection capabilities
and extreme sensitivity to magnetic,
non-magnetic, and 316 stainlesssteel
metal contaminants; and is
available in a USDA-approved design.
It is suitable for nearly all variations of
food product characteristics and can
detect foreign objects while operating
simply, efficiently and at high speed at
the same time, collecting and retaining
important production run data.
The integrated auto-learn function
allows these metal detectors to be
easily set up for new products all the
while ensuring high levels of sensitivity.
With minimal manual adjustment, the
metal detector can quickly learn the
properties of any new product and
informs the user on how many passes
it needs to understand and map
the new product. More importantly,
the MS21 also self-calibrates itself
continuously and logs the result in
the data stream, confirming that the
unit is operating at its optimum level.
If there is a problem in its calibration
the unit raises an alarm, which can
be audible and visual highlighting
that there is noncompliance. This
feature not only saves on the
possibility of a contaminant escaping
detection, it also more importantly
reduces the risk of a potentially
expensive recall, along with
damaging the brand of a product.
The auto-learn function also
outperforms other metal detectors
which experience difficulty inspecting
non-homogenous products. Inferior,
traditional metal detectors commonly
trigger “false positives” during metal
detection, usually when food
composition and mineral levels
incorrectly indicate the presence of
metal. This leads to a perfectly good
product being rejected and the loss
of a profitable, saleable product.
Currently, metal detectors are
only able to use one frequency at
any one time. Processors using a
limited frequency unit must reduce
the unit’s sensitivity to prevent
false reject signals caused by salt,
moisture content, and other product
effect conditions that may produce
a signal on the metal detector which
is close to the product signal. As the
CEIA multi-spectrum technology
utilises multiple frequencies at
the same time it can understand
the product effect better than
any other to then allow maximum
metal detection performance, and
therefore outstanding detection
capabilities. FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
38
PROCESSING AND PACKAGING
Safeguarding
the food safety and
product quality in an
indoor vertical farm
Harvesting daily in a high-rise building
in Singapore, Sustenir Agriculture
has installed a TOMRA optical sorting
machine, enhancing product quality and
reducing food waste.
Although it is home to 5.6 million
people, the city-state of Singapore is
located on a small island that covers
merely 715km 2 . As a consequence of
crowding, it has been necessary to
expand upwards, accommodating
residents and businesses in highrise
buildings. Land is in such great
demand in Singapore that only 1% is
used for conventional farming, with
local food production meeting less
than 10% of residents' nutritional
needs. But now agriculture, too, is
reaching for the skies: investment is
increasing in indoor vertical farming.
Hong Kong and will open another
in Jakarta by early 2023. Sustenir
describes itself as a specialist in
growing "superfoods for supercities,
farming at the heart of demand
in urban populations to minimise
carbon footprint whilst maximising
positive impact in local communities."
Sustenir's Singapore farm, located
in the Sembawang district at the
northern tip of the state, employs 90
people and occupies 4,000m 2 over
four floors of a light industrial building
that has multiple commercial tenants.
Here, baby leaf crops are grown in
five to six layers on rigs 2.5m high.
Sustenir harvests crops daily
throughout the year, selling them as
100% clean, with no need for washing
before eating. The company's indoor
farm uses no pesticides, generates 92%
lesser carbon emissions than imported
produce and consumes 95% less water
than conventional farming on arable
land. The company recently decided to
take care of food safety and product
quality by investing in its first optical
sorting machine from TOMRA Food.
This trend is being encouraged by the
Singapore Food Agency (SFA), the
national authority entrusted with the
mission of ensuring that the nation
has a resilient supply of food safety
and food security from farm to fork.
According to SFA, multi-storey LED
vegetable farms can produce 10-15
times more vegetables, per square
metre, than conventional farms.
One company that focuses on vertical
farming is Sustenir Agriculture, which
runs indoor farms in Malaysia and
FOOD & BEVERAGE ASIA JUNE / JULY 2022
PROCESSING AND PACKAGING 39
As well as removing foreign materials
and product defects, Sustenir's sorter
was set up by TOMRA's to minimise
food waste and maximise revenue
by making products saleable at two
different food grades. This is made
possible by sorting the crops twice.
In the first stage, Sustenir sorts the
crops for top-grade products for
retail. The sorter is programmed to
detect and eject all product that
is misshapen or holed or has any
yellowish or brown leaves. Though
this sorting task demands high
accuracy, TOMRA's machine
achieves it with a low false
reject rate of less than 2%.
INDOOR FARMING CHALLENGES
Sustenir's Singapore farm grows
kale, curly kale, spinach, arugula
(rocket), and lettuce. Even when
grown in a precisely-controlled
indoor environment, these crops
are vulnerable to a wide range of
natural defects: chlorosis, black spot,
crystallisation, black rot, tip burn, light
burn, discolouration, and purple leaf.
Another risk at indoor farms is
foreign materials. Though it is
true that indoor crops are grown
in clean and dry conditions, even
so, they face the threats of insect
damage (from the tiny fungus gnat),
foam, and fragments of plastic.
Sustenir initially removed defects and
foreign materials manually, relying on
the vision and concentration of 20
people. However, human sorters are
subjective, imperfect and significantly
less accurate when tired or bored.
Since manual sorting is a relatively
slow process, it restricts throughput.
An optical sorting machine, however,
is accurate, consistent and fast.
Furthermore, optical sorters also
reduce food waste by enhancing
yields and recuperating some rejected
products for sale at lower grades.
It was only logical, then, that Sustenir
should transition from manual to
mechanical sorting. When Sustenir's
team witnessed a live online
demonstration of a TOMRA machine
sorting baby leaf vegetables, with
results precisely quantified, they
decided to acquire the machine.
STRICT SORTING CRITERIA AND
PAYBACK
To deliver the sorting machine to
the third floor of the building in
Sembawang, via a lift with limited space
and access, TOMRA's engineers had
to separate its upper and lower halves.
Then the machine was reassembled
at its working location before TOMRA's
team commissioned and calibrated
it. According to Lawrence de Leon,
project manager, automation,
Sustenir, these tasks were performed
“smoothly and expertly, with patience
and dedication. Although delivering
the machine was a challenge, it
was met very successfully.”
The second stage involves products
for sale to restaurants, Sustenir
re-sorts the product rejected during
the first sort. On this second run
through the machine, there is again
zero acceptance of brown products,
but now the sorting programme is
set to accept leaves which are up to
20% yellowish, as well as accepting
misshapen or holed products. All
products rejected during this second
sorting are discarded as compost.
Environmentally, TOMRA's sorter
has enabled Sustenir to take a
step forward in reducing food
waste — a key objective for the
company and SFA. Economically,
the sorter is delivering significant
savings: €30,000 every month.
De Leon commented: "We're delighted
with the effectiveness of TOMRA's
sorter and with the financial payback.
Investment in machinery typically
takes more than three years to
deliver a full return on investment,
but with TOMRA's machine, ROI will
be achieved in less than a year. We
will be investing in more TOMRA
sorters as part of our expansion."
Sustenir has been considering
acquiring three more TOMRA
sorters, for indoor farms in Hong
Kong, Jakarta and Malaysia. FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
40
PROCESSING AND PACKAGING
Food preservation:
Natural, clean and safe
Discerning consumers are
driving the need for more
natural alternatives in food
preservation, to maintain
freshness and taste.
Herbs and spices have traditionally been used for food preservation for thousands of years
The consumer demand for minimally
processed foods has been rapidly
increasing. Today’s consumers
look for natural and nutritious
ingredients, free from additives
and excessive heating. This trend
is motivated by consumers’ new
consciousness as they become
more aware of the effects of
excessive heat in food that often
damage the ingredients, resulting
in sensorial and nutritional loss.
These sophisticated, well-informed
consumers are not only demanding
fresh foods that look as good as they
taste but also how those products
affect their health. In specialty
grocery stores and supermarkets,
we are seeing an increased presence
of fermented foods, from the now
ubiquitous live probiotic yoghurts to
a wide range of probiotic beverages
and foods such as kombucha tea,
kimchi, kefir, pickled vegetables
and sauerkraut. In short, the
fermentation process does
more than enhance flavours
— it also imparts a level of
acidity that helps to extend
the shelf life of products.
Across Asia-Pacific, FMCG Gurus
has shown that consumers want
products they deem to be natural.
This cuts across all demographic
groups with an average of 74%
stating they look for groceries
that are 100% natural. The importance
of natural products stems from
consumers associating these products
with a variety of benefits such as the
products being safer, healthier, better
quality, local, and more transparent.
These factors have become more
important to consumers over the last
18 months, FMCG Gurus reports.
To cater to the rising consumer
demand, food processors are diving
Food-grade gases like nitrogen not only prohibits
further wine fermentation but also the formation
of bacteria and mould in the bottle
deeper into the natural preservation
space with innovations, modern
technologies and ingredients to
keep labels as clean as possible.
“In the clean label space, much of the
success in preservation and shelf-life
extension are found when utilising
multiple products, methods and
technologies to achieve the desired
outcomes,” said Nalin Amunugama,
general manager, BOGE Kompressoren
FOOD & BEVERAGE ASIA JUNE / JULY 2022
PROCESSING AND PACKAGING 41
and acerola extracts with natural
antimicrobial solutions, such as
cultured dextrose and buffered
vinegar. The water-dispersible
dry powders have been shown to
improve both shelf life and food
safety in a variety of applications,
including meat and poultry, deli
salads, dips, sauces and dressings.
Kalsec’s blend of traditional antioxidant products with natural antimicrobial solutions
improve both shelf life and food safety in various applications (Image: Kalsec)
FOOD-GRADE GASES
In beverage manufacturing, nitrogen
is essential to processes like
sparging and inerting, and provides
internal pressure and rigidity to
stabilise thin-walled receptacles like
polyethylene terephthalate (PET)
bottles. It is also useful in preventing
discolouration and undesirable
flavours in beverages in noncarbonated
drinks like wine, iced
tea, fruit juices or milk by removing
dissolved oxygen in the liquids. For
facilities that require continuous
nitrogen flow, from processing right
up to the filling stage, reliable onsite
nitrogen generation is critical.
Asia-Pacific. “Pairing these methods
allows ingredient makers to
develop new portfolios of naturally
derived preservatives that maintain
clean auras on product labels.”
PLANT-BASED
TECHNOLOGIES
Innovations in plant-based
technologies present solutions
from plant-derived extracts with
properties that combat microbial
spoilage. Extracts from plants
like rosemary, green tea and
mushrooms possess antioxidant
properties that slow oxidative
degradation and quality loss. The
extracts come with the added
benefit that under typical use, they
are flavourless. Rosmarinic acid is
a naturally occurring polyphenol
in the rosemary plant. The acid
serves as an ideal alternative to
synthetic antioxidants used in food
preservation due to its antioxidant
and antimicrobial properties.
Flavour and fragrance company,
Blue California, in partnership with
Conagen, has launched naturebased
preservation offerings that
include Rosavel rosmarinic acid and
Taxifolin BC-DHQ. As a sustainable
source of rosmarinic acid made
possible with enzymatic bioconversion
manufacturing, it produces a greater
than 95% pure compound without
the colour or flavour associated with
rosemary. Taxifolin, also known as
dihydroquercetin, is a potent lipidsoluble
antioxidant found in onions,
apples and larch trees. Promising data
show that Taxifolin BC-DHQ has an
antioxidant activity similar to Trolox,
⍺-tocopherol, BHT and BHA which can
be used to extend shelf life, prevent
oxidation and preserve colour in fish
like salmon and ground meats.
Kalsec, is also targeting natural
preservation demands. The company’s
latest product launch blends traditional
antioxidant products like rosemary
BOGE Kompressoren’s scroll
compressor technology is designed
for such sensitive applications
with its Eccentric Oil-free series.
Aluminium spirals in the compressor
Nalin Amunugama, general manager,
BOGE Kompressoren Asia-Pacific
FOOD & BEVERAGE ASIA JUNE / JULY 2022
42
PROCESSING AND PACKAGING
chamber intermesh without
touching, generating pulsation
and oil-free compressed air for
beverage manufacturing. Once the
compressors connect to a nitrogen
pressure swing adsorption (PSA)
generator, pure compressed air is
readily supplied. Nitrogen prohibits
further wine fermentation and the
formation of bacteria and mould
in the bottle, preserving the high
quality and taste even over a lengthy
ageing process. In applications like
decanting wine, this is advantageous.
COLD PRESERVATION AND HPP
In recent years, the food and beverage
industry has experienced a notable
change in consumer demand for
fresh, healthy and natural products,
without the use of harmful additives
for preservation. Notably, the
COVID-19 pandemic has also upended
the cold chain logistics sector with
massive changes in operations, supply
chains and regulations. In South East
Asia, the growing urban population
and changing consumer perception
have boosted refrigerated storage
and transport. As the distribution of
food products shifts from traditional
markets to supermarkets and
convenience stores, many consumers
are becoming more discriminating
with their food purchases in terms
of naturalness and degree of
processing. With meat and poultry,
shoppers are drawn to fresh-frozen
raw poultry, minimally processed
prepared frozen or RTE meals and
meats with natural, organic or freefrom
claims and longer shelf life.
Many of us are familiar with hummus,
a light-yellow paste that is often
used as a dip. It is also popular
among those seeking healthier
alternatives. Unlike most brands
that blend their hummus while
the chickpeas are still hot, Ithaca
Hummus cools the chickpeas and
blends their hummus cold to keep
the ingredients fresh. As one of
America's fastest-growing hummus
brands, the company uses fresh
ingredients, such as cold-pressed
lemon juice and fresh garlic, in
conjunction with high pressure
processing (HPP), a cold preservation
method to maintain the freshness
and home-made characteristics,
without the need for heat. HPP
helps to eliminate acidifiers and
preservatives, extend the shelf
life of the products, inactivate
pathogenic bacteria responsible for
spoilage, and reduce food waste.
The company has added several
flavours to their range, including
dill pickle-flavoured hummus.
PRESERVING THE FUTURE
As developers progress with creating
naturally preserved products that
are comparable to conventionally
preserved foods, a better
understanding of the shelf-life
expectations of naturally preserved
foods will be paramount as the
applications of natural shelf-life
extenders increase across all
food manufacturing categories.
For example, processors shifting
to plant-based and other natural
preservatives, controls during
shipment and storage will be
required to maintain the integrity
of finished products, as some
natural preservatives are more
susceptible to temperature and
environmental fluctuations.
Just as important is the need for
increased consumer education
around the capabilities and
shortcomings of clean-label
preservatives and shelf-life
extenders. Today’s consumers are
savvy and they value brands that
meet their labelling desires upfront,
with no surprises or gimmicks.
“All it takes is a few taps on a
smartphone to figure out if a
food product is clean. Food
manufacturers and processors
have to overcome the challenge
to meet the growing consumer
demand for natural and cleanlabel
products — without
sacrificing the finished products’
flavour, appearance or shelf life,”
Amunugama reiterated. FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
PROCESSING AND PACKAGING 43
Efficient operating processes
give dairy packaging a
sustainable impact
By Daniel Pereira, equipment and material qualification engineer at Synerlink
Plastic packaging has become
the focus of global sustainability
conversations. Although packaged
food is essential in our busy world,
single-use plastic packaging is an
area of opportunity for communities
working to reduce solid waste
and preserve marine ecologies.
Consumers are calling for solutions
that reduce and reuse plastics
without forfeiting food safety and
convenience. Individual countries
and localities are passing laws and
regulations designed to reduce
plastic waste, promote recycling,
and build demand for recycled
plastics. As a result, many packagers
need alternatives to the materials
they have traditionally relied upon.
Fortunately, a better yoghurt cup
could lead the way for EU food
packagers to reduce plastic use and
make products more recyclable —
and the materials and technology
are already widely available. As
packagers look for solutions that
will meet disparate regulations in
different countries, form fill seal
(FFS) machines with polyethylene
terephthalate (PET) plastics are
emerging as effective options.
FFS AND PET CAN MEET NEW
RECYCLING STANDARDS
In late 2020, the UK banned certain
plastics and single-use plastic
items to reduce the amount of
plastic that ends up in landfills
and oceans. In summer 2021,
the EU implemented its plastic
restrictions, and by April 2022,
the UK will tax plastic packaging
that contains less than 30%
recycled material. Demand for
packaging that is recyclable
and, in some cases, recycled, can
be expected to continue growing.
The ideal solution, in which all
plastics can be recycled, is not yet
supported by the recycling chain. In
Europe, dairy products are currently
mainly packed in polystyrene (PS).
Some plastics are destroyed by
current recycling processes. Other
packaging processes sandwich plastics
between layers of other materials,
rendering them non-recyclable.
PET packaging is currently a plastic
in the EU that can be recycled back
into food-grade plastic packaging. In
France, a chemical recycling channel is
under construction for polystyrene PS.
Synerlink, which specialises in form
fill seal (FFS) technology, has been
manufacturing FFS machines for
FOOD & BEVERAGE ASIA JUNE / JULY 2022
44
PROCESSING AND PACKAGING
years that work with PET, PP, PP-
EVOH-PP and other recyclable and
recycled products. For packagers
looking to close the loop on truly
recyclable food packaging, FFS
systems offer the opportunity to
switch to PET plastics and meet
new packaging standards while
leveraging existing technologies.
FFS MACHINERY SUPPORTS
SUSTAINABILITY
Synerlink’s form-fill-seal machines
convert plastic film into customformed
cups, fill them with the
product, seal the packages and
cut the packages to order. They
are designed to allow packagers
the ability to customise materials,
package shapes, lid designs,
labels and more at high speeds.
However, FFS machines can
also support companies that
want to reduce their carbon
footprint and cut plastic waste.
• FFS machines already use
recyclable materials: FFS
machines can adapt to PET,
PLA, rPET and other recyclable
plastics, allowing companies to
switch to the best solution for
each product or target market.
• PET cups require less material:
PET cups can be made with
thinner walls than other plastics,
which means PET cups can be
produced using less material.
Less plastic going into the cup
means less waste to manage.
THE PUBLIC RECYCLING
CHAIN IS THE MISSING
SUSTAINABILITY LINK
Closing the recycling loop will
require having plastic collected,
sorted, recycled, and re-used
post-consumer, and today’s waste
management systems are not built
to that standard. Getting the right
materials into the right recycling
loop will involve cooperation
between packaging producers and
waste management systems. Some
producers who do not currently
need a new packaging solution are
working with their communities to
build a better recycling environment.
FUTURE OF SUSTAINABLE PET
PACKAGING
The current regulatory uncertainty
can leave packagers with questions.
Does it make sense to choose a
solution now or to wait for further
developments? Do we gamble on
new technology or make new use of
proven technology? Some answers
depend on the customer and the
market. However, the advantages
of FFS with PET are clear. FFS
is fast, flexible, and hygienic. It
allows packagers to use earthfriendly
polymer film materials and
to create effective, eye-catching
packaging with less plastic, PET is
more transparent and sturdy, and
the material is recyclable, and it
allows packagers to create custom
packaging with thinner material.
The features of FFS and PET match
up with the efficiency needs of
customers and the sustainability
needs of consumers, creating a
solution with staying power. And
there are additional benefits to
adapting sooner rather than later.
Packagers face both a challenge
and an opportunity to make different
choices. Companies that reduce
post-consumer waste and contribute
to a circular economy for plastics
will have a distinct advantage over
those who delay. Many single-use
plastics are already banned in the
United Kingdom and throughout the
European Union, and restrictions
are being added by communities
worldwide. Consumers are becoming
more sensitive to their own carbon
footprint and are better educated
about the impact of their purchasing
decisions. Customers who want to
enhance the sustainability of their
supply chains and their product
lifecycles will prefer vendors that
support those goals. Companies that
adopt more sustainable technologies,
like FFS with PET, can create both a
market advantage and a better world.
FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
PROCESSING AND PACKAGING 45
The balance of powder
with product inspection
solutions
As a manufacturer of goods from rice to soup mixes and sugar sachets,
flexibility and quality are Rex Pak’s priorities to meet consumers’
expectations for packaged, dry-powder products.
Founded by Louis Sabatini in 1973, Rex Pak is
a Canadian co-packer of dry powder goods.
The company produces everything from rice
and pasta to cheese and soup mixes, as well
as sugar and sugar-substitute sachets.
“There is a 60% chance that if you open
up your cupboards, you're going to find a
nationally-branded product in there that was
packaged by us,” explained Denise Sabatini
Fuina, vice-president of operations for Rex
Pak who manages the day-to-day operations
with her brother, Devin Sabatini, who helms
the role as vice-president of manufacturing.
The past 10 years have seen many consumerpackaged
goods (CPG) brand-owners
increasing delegation of their manufacturing
functions to companies like Rex Pak.
“Prior to that most of the major brand-owners
employed their own packaging division
at their own plant,” explained Sabatini.
bulk products to the exacting standards
of its many national brand-owning
customers as a key core competency.
FLEXIBILITY IS KEY
Serving customers in the ever-changing
food industry requires a lot of flexibility
from its co-packing business partners in
order to keep brand owners happy and
ready to respond quickly to new trends.
“This is why we provide such
a wide range of options,”
said Sabatini, stressing
the company’s priority of
meeting customers'
specifications and
ensuring that
consumers receive
the safest, highestquality
finished
product possible.
“Our quality assurance team performs rigorous
tests on all in-house blending and finished
goods as per our customers' specifications."
“Over the years there have been instances
where our customers have given us
specific requirements regarding
what they need for food safety
assurance and compliance,”
Co-packers have been manufacturing
and packaging a wide range of branded
products and sending them complete to the
customers’ distribution centre for them.
“This development has allowed Rex Pak
to become a market leader in the dry
powder segment, allowing us to grow our
business by leaps and bounds over the
past few years,” explained Sabatini Fuina,
referring to the company’s experience in
custom blending of powdered and dry
FOOD & BEVERAGE ASIA JUNE / JULY 2022
46
PROCESSING AND PACKAGING
The X36 x-ray units, along with the X33
x-ray system, can each run at speeds
up to 250ft per minute as standard or
up to a rate of 450fpm on the X36 with
a different conveyor configuration. The
actual running speed is limited only by the
product handling and rejection speeds.
Sabatini added, noting the plant has reccently
updated its HACCP (Hazard Analysis and
Critical Control Points) and the SQF (Safe
Quality Food Institute) Level 2 certifications.
LABORATORY EQUIPMENT
SOLUTIONS
Rex Pak currently uses Mettler-Toledo’s
Titrator Excellence T5 system to conduct
a chemical analysis to identify the
concentration of ingredients to meet
customers’ specifications.
The lab also employs other Mettler-Toledo
laboratory equipment such as the
SmartSample Flexibility reader, the InMotion
Flex Autosampler analysis machine, and a
model P25 printer.
PRODUCT INSPECTION SOLUTIONS
"Quality is the cornerstone," Sabatini revealed.
In addition to x-ray systems, Rex Pak also
uses additional Mettler-Toledo product
inspection technology, supplied in Canada
by Oakville-based Shawpack Systems.
On the production floor, each of the 30 lines
is equipped with Mettler-Toledo checkweighers
to weigh pouch fills. There
is also a checkweigher at the end of the
line to weigh the total weight of each
finished packed product.
"We've had nothing but great results
from using these checkweighers.
However, we're now upgrading to a
new controller — HMI (human-machine
interface)," revealed Sabatini.
“This is a major benefit to Rex Pak as they
don't have to replace complete systems, as
some of these units are highly integrated with
the existing packaging systems," explained
Larry Swift, vice-president of Shawpak. “The
upgrade will provide optimal data capture
and statistical reporting functionality that
will allow Rex Pak to track full production
data while enabling it to achieve quick ROI
(return-on-investment) by controlling all
the product trends more accurately."
Other recent capital investments in product
inspection at the plant include the installation
of three Mettler-Toledo x-ray systems,
including an X33 installed in 2013 and two
X36 models, which have been up and
running since early 2016. The systems are
used for finished product inspection of filled,
sealed and weighed bags.
“Rex Pak opted for the X33 system, running at
a mere 20W of power, due to its very low cost
of ownership,” explained Swift. Rex Pak utilises
the X36 platform on its larger products, which
is suited to handling multiple product types.
This solution gives Rex Pak complete flexibility
which is important in helping to accommodate
customer requests, as he added: “We're very
happy with these new x-ray systems, they're
very reliable, and the data they provide us
with goes a long way to fortifying our formal
product safety quality control procedures.”
Value-added features of the x-ray systems
include:
• Optimal traceability, with the units offering
full built-in due diligence and production
monitoring statistics, along with realtime
process monitoring and the ability
to save all the generated x-ray images;
• Customisable material handling solutions,
with Mettler-Toledo and Shawpak working
together to design the system to fit the
customer’s production line requirements;
• Live HMI x-ray power change, a key
factor for co-packers that allows them
to adjust the x-ray power requirements
to the product being produced without
needing a service technician;
• Data capture for food safety certification
requirements;
• Large technical service support
across the US and Canada.
Many of the package types utilised by Rex Pak
contain a metal barrier within the film, so
the only viable option for a proper safety
inspection, noted Sabatini, is to use an
industrial x-ray inspection solution.
“The x-ray systems allow us to search for a
wide range of contaminants such as small
mineral stones and other natural products,”
he explained.
“Our Mettler-Toledo equipment, from the
check weighing systems to our new x-ray
and laboratory equipment provides both
the customer and us with complete peace
of mind that only safe food is going to
go out in the market. More and more, our
customer discussions reveal a high level
of interest in having their products x-rayinspected,
and we have also had many
potential ‘would-be’ customers contact
us to ask if we have x-ray inspection units
in place. So, when the need arises to add
some more x-ray inspection systems to
our operations,” concluded Sabatini, “we
know exactly where to turn.” FBA
FOOD & BEVERAGE ASIA JUNE / JULY 2022
FIRST LOOKS 47
FOOD & BEVERAGE ASIA JUNE / JULY 2022
48
FIRST LOOKS
Amcor PowerPost
offers lighter and
greener option
Amcor Rigid Packaging has announced
the creation and launch of PowerPost. By
displacing the vacuum in the container
after filling, PowerPost technology
delivers a bottle nearly one-third lighter,
with 30% energy reduction and 30%
carbon savings over most 600ml bottles
available today. It also allows for up to
100% recycled material use and provides
an enhanced consumer experience,
preventing any spills upon opening.
PowerPost is one of the most advanced
lightweighting technology for hot-fill
beverages on the market. PowerPost
builds on Amcor’s, vacuum-absorbing
technology PowerStrap. The PowerPost
base has two key technologies: an
invertible, central post that actively
displaces vacuum, and PowerStrap, the
flexible ring surrounding the post. After
filling, the post is inverted to actively
displace vacuum inside the container and,
as the product cools down, the
surrounding ring flexes to passively
absorb any remaining vacuum.
By eliminating the vacuum panels,
PowerPost offers increased design freedom,
premium appearance and consumer
appeal, while addressing sustainability
goals. Eliminating the panels in the body
also drives operational improvements
at the fillers. Bottle labels are applied
more efficiently.
With its goal to develop all its packaging to
be recyclable, compostable or reusable by
2025, Amcor is innovating more sustainable
bottles. In the hot-fill arena, Amcor provides
the knowledge and technology for its
products.
Polyethylene terephthalate (PET), has rapidly
become the world’s preferred packaging
material. It is lightweight, shatterproof,
recloseable, resealable, reusable and
recyclable*.
In addition, PET bottles often have the
lowest carbon footprint, and their production
results in up to 70% less greenhouse gas
emissions than other packaging materials,
according to Amcor’s ASSET life cycle analysis.
*with existing technologies, such as
chemical recycling ■
Smurfit Kappa launches
water-resistant AquaStop paper
Smurfit Kappa has developed an innovative
and sustainable water-resistant paper.
AquaStop is part of Smurfit Kappa’s new
TechniPaper portfolio, which consists of
an array of papers designed to handle
even the most complex supply chains.
The AquaStop paper is water-resistant due
to a special coating which is added during
the manufacturing process. This coating
does not compromise the recyclability of the
product and can be recycled in the same
way as standard paper-based packaging.
AquaStop is the latest innovation in Smurfit
Kappa’s Better Planet Packaging portfolio
of products, which offer sustainable
alternatives to single-use plastics. As it is
designed to withstand exposure to water
without being damaged, it is suitable for
eCommerce packaging and packaging
for products such as flowers, detergent
and fruit and vegetables where temporary
protection against water is needed.
It is also particularly suitable for use in
humid conditions as the box remains
intact while protecting the contents,
making it a solution for the transport and
storage of refrigerated products where
there is exposure to condensation.
Lars Henriksson, vice-president of
product development at the Smurfit
Kappa paper division, said: “We are very
excited about AquaStop and believe it
is a truly revolutionary paper. We’re
expecting AquaStop to interest many of our
customers, particularly those who transport
goods in more demanding environments,
because of the peace of mind it will give
them that their products will remain in
perfect condition even if exposed to water.
“Our product development team, along
with our colleagues in Spain, have
created something very special that has
superior functionality, whilst at the same
time remaining 100% recyclable.” ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
FIRST LOOKS 49
NORD provides efficiency solutions for warehouse automation
With the growing e-commerce
sector and the demand for
greater warehouse automation
and flexible warehouse systems,
NORD DRIVESYSTEMS offers a
variety of solutions suited for
various applications and
requirements in warehouse
logistics.
NORD offers drive solutions for
warehouse logistics, managing
investment, operating and
maintenance costs. With motor
efficiency class IE4 and system
efficiency class IES2, the drive
units achieve efficiencies in the
partial load and speed range. The
latest generation IE5 permanent
magnet synchronous motors
achieve an even higher energy
efficiency and reduces the energy
consumption. The constant torque
over a wide speed range allows
for a targeted version reduction.
This minimises administrative
expenses, and streamlines
manufacturing, logistics, storage
and service processes.
THE DECENTRALISED NOR-
DAC ON FREQUENCY INVERT-
ER
The decentralised NORDAC ON
frequency inverter has been
developed for horizontal conveyor
technology requirements in
warehousing, and the NORDAC
ON+ variant for interaction with
the new IE5+ synchronous motor.
It is characterised by an integrated
Ethernet interface, and its ease of
maintenance through complete
pluggability and an extremely
compact design — providing
an economical and intelligent
plug-and-play solution for IIoT
environments. The compact, smart
frequency inverter for decentralised
use can be mounted directly on
the geared motor. It covers lower
power ranges of up to 2.2kW and
has an energy-saving function
in the partial load range. The
integrated Ethernet interface
reduces the effort for integration
into modern automation systems:
Whether for ProfiNet, EtherNet/IP
or EtherCAT, the required protocol
can be easily set via parameters.
MORE EFFICIENCY IN CON-
VEYOR TECHNOLOGY
The NORDAC FLEX SK 205E series
is also suited for applications in
warehouse logistics. The compact,
decentralised and energy-efficient
frequency inverter offers a wide
power range of up to 22kW and
enables energy savings over the
entire load range. The inverter
can be used to control standard
asynchronous motors, highefficiency
synchronous motors
and brake motors. It can be
installed close to the drive in the
field or motor-mounted. Power
and data cable connections are
available as plug-in versions.
The decentralised system enables
short motor and encoder cables
as well as short supply cables
to sensors. Encoder feedback
can be included, for example,
for position-controlled transport
systems. The large overload
capacity of the NORDAC FLEX SK
205E makes dynamic movements
with short start and stop times
or cyclic operation possible. The
integrated POSICON control enables
high precision in synchronous
and positioning applications.
MODULAR SYSTEM FOR OPTI-
MAL DRIVE SOLUTIONS
Overall, NORD provides with a
range of products in the field
of warehousing, including both
established basics and efficient
products. Users benefit from drive
solutions which ensure an optimum
system availability. The NORD
modular drive system thus enables
a compromise between investment,
operating and maintenance costs. ■
■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
50
FIRST LOOKS
PLF International
unveils new PLF
Virtusinline
vacuum filler
JBT Corporation’s PLF International has
announced the launch of its new PLF Virtus
linear vacuum filler. PLF Virtus is the new
range of linear vacuum filling machines,
designed to handle a wide range of milkbased
nutritional powders including infant
formula and specialised medical nutrition.
The Virtus incorporates a new patent
pending nozzle design that delivers up
to three times higher throughput per
head than previous machines, which
reduces changeover and cleaning times,
maximises yield, and reduces operational
costs. The new range will be offered
in one, two, three, four, and six head
models, and run at speeds of up to 180
can per minute with configurable options
to meet the needs of its’ customers.
“This is a very exciting development for
us, as the higher throughputs that are
now possible mean that the Virtus is an
attractive alternative to rotary machines
currently operating up to 180 cans per
minute. The operational cost savings
on utility consumption, cleaning time,
changeover time, and maintenance that we
can achieve with Virtus are very significant.
I believe we now have the most competitive
and sustainable filler in this industry,”
said Amedeo Scapin, global director.
Compared to auger filling systems, PLF’s
vacuum filling system has no moving
parts in contact with the product,
which eliminates any risk of product
contamination, as well as the possibility
of powder breakdown during filling.
Carlos Fernandez, executive vice-president
of JBT Corporation, and president of
diversified food and health, said: “We are
thrilled to offer the cutting edge PLF Virtus
and expand on our commitment to provide
the safest and most effective technology to
our customers, ultimately providing the best
possible products to the end-consumer.” ■
Walki introduces
recyclable
materials for
frozen food
Walki has introduced a portfolio of different
materials for the frozen food market.
Walki EVO Seal and Walki Opti Seal are
recyclable paper-based packaging
intended for pillow-pouches for frozen
food. Walki EVO Seal has a dispersion
coating as barrier against water vapour
and grease while Walki Opti Seal has an
optimised PE-extrusion coating. Both
are suitable for all kind of frozen food.
The dispersion coating makes Walki EVO
Seal recyclable in the waste-paper stream
without any separation process, while
the minimised PE-coating on Walki Opti
Seal makes it suitable to be recycled with
paper with an acceptable fibre yield.
Lamibel MDO-PE is a film-based material
for pillow pouches made of reverse printed
MDO-film and solvent-free laminated with
low sealing LDPE. With the MDO technology,
the film thickness is minimised while
performance is maximised by replacing
other sorts of materials such as PP- or
PET-films. The combination of two PEfilms
makes the packaging fully recyclable
in the plastics stream. The stretched film
has better optics with higher stiffness and
mechanical properties than standard PE.
The film can also be transparent, allowing
the consumer to see the product.
Lamibel MDO-PE is an ideal material
for all type of packaging, and all kind
of frozen food like vegetables, sharpedges
seafood and bakery. Walki Pack Tray
is a board-based tray suitable for frozen
ready-made meals, designed to replace
aluminium, plastic or plastic-coated trays.
It is easy-to-fill, transport and store, and
is also the convenient choice for the
consumer as the fibre-based tray is safe
to use in microwaves and in conventional
ovens up to 220°C for up to 60 minutes.
The tray material is 100% PET free and
recyclable in the paper stream. ■
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FIRST LOOKS
Gericke delivers
compact industrial
mixing solutions
Gericke delivers compact industrial mixing
solutions. With the new GMS Compact
and the GBM Mini Batch Blender, Gericke’s
technology can now be used for smaller
mixing volumes.
The GMS Compact Mixer brings the GMS
family to the laboratory, R&D and pilot
plant batch sizes, with useable volumes
from one to 20 litres. It uses the same
superimposed mixing tools as the bigger
GMS mixers. This allows for accurate
process and recipe development, and with
its fully industrial design it can be used for
pre-mixes or other direct process related
process steps. The GMS compact empties
completely after a batch and is therefore
preferred for frequent recipe changes.
GBM MINI BATCH BLENDER
The Gericke Mini Batch Blender is a
semi-continuous inline approach to
make continuous manufacturing suitable
GERICKE GMS Compact Mixer
for low dosage, low volume, highly potent
products. It combines advantages of the
traditional batch and true continuous
manufacturing processes to generate a
simplified system. The user chooses between
the integrated Gericke Formulation Skid GFS
or standalone equipment for early phase
development. With minimal batch sizes below
1kg and the simple control strategy related
to a batch mixing process it combines many
advantages of batch and continuous processes.
GCM CONTINUOUS MIXER
Continuous mixing systems are known for
their efficiency for large production
capacities. Gericke GCM mixers are used
for small throughputs as well. The Gericke
Continuous Mixer GCM offers the optimum
combination of radial and axial mixing
(dispersion), ensuring highest homogeneity
with low RSD. The shape, layout and
adjustment of the Gericke mixing tools
have been developed based on upon 50
years of experience in continuous mixing
and in collaboration with universities.
The residence time and the energy input
can be adjusted easily, and capacities
as low as 1kg/h are possible. ■
Mencom offers
toolless rectangular
connectors for
10,000 mating cycles
There are industrial applications that
require frequent mating cycles throughout
life such as measuring/controlling
drawer-mounted equipment, molding
control equipment, and replaceable
tools. Since the connectors of these
applications need to be connected
and disconnected several times a day,
failing to install high-performance
connectors with a sufficient mating
cycle rating could result in unstable
connections with lower reliability,
which will cost more in the long run.
Mencom offers the new Squich HNM
(high number of mating) inserts
designed to maximise ease of use
while minimising maintenance
downtime. These rectangular inserts
feature special contacts with galvanic
high-performance gold plating and
lubrication, which allow up to 10,000
mechanical mating cycles when
installed in compatible HNM enclosures.
In addition, the Squich spring clamp
technology with actuator buttons
provides not only fast and reliable
wiring, but also high resistance to
vibration from industrial applications.
The standard HNM inserts (RSH) are available
in six, 10, 16, and 24 poles, and the highdensity
versions (RDSH) are available in
nine, 18, 27, and 42 poles. The high-density
versions (RDSH) feature probing points for
multimeter measurements on each contact
and an additional coding system. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
FIRST LOOKS 53
Thermo Scientific Dionex IonPac CS21
ion exchange column provides
food safety analysis
Thermo Fisher Scientific is providing
laboratories performing food safety
analysis with a new ion chromatography
tandem mass spectrometry (IC-MS/MS)
workflow solution for regulatory compliant,
cost-effective and reliable analysis of
quaternary ammonium pesticides (Quats).
The new Thermo Scientific Dionex IonPac
CS21-Fast-4µm ion exchange column
enables scientists to determine and
quantify the four cationic pesticides: diquat,
paraquat, mepiquat and chlormequat.
These highly polar, permanently charged
chemicals are often challenging to analyse,
and have, until now, required complex
workflows that are prone to quantitation
errors. To meet regulatory requirements
across Europe, Asia and the Americas, and
promote consumer safety, it is paramount
for food safety laboratories to reliably
determine the residue levels of these
pesticides in or on food products.
“The Dionex IonPac CS21 is the goldstandard
column for use in your Quat
determination and quantitation workflow,”
said Alexander Semyonov, global product
manager, ion chromatography mass
spectrometry, Thermo Fisher Scientific.
“Ion chromatography has an advantage
over other technologies in that it causes
fewer matrix effects, and delivers superior
retention and separation of ionic species.”
When coupled with the TSQ Altis Plus
triple quadrupole mass spectrometer,
food safety testing laboratories will
benefit from a Quat analysis that meets
regulatory requirements, while improving
laboratory productivity. IonPac CS21
and Thermo Scientific TSQ Altis Plus
triple quadrupole mass spectrometer
complement the existing Anionic Pesticide
Explorer (APX) solution from Thermo Fisher
Scientific, providing total coverage for
all polar, highly polar, ionic and ionisable
food contaminants in one IC-MS/MS
system. Together, the system and new
column can determine and quantify not
only Quats, but also glyphosate and its
metabolites, and related compounds. ■
Bruker launches minispec Droplet Size
Analyser 2.0 for food and cosmetic
applications
Bruker Corporation has launched the
minispec Droplet Size Analyser 2.0 in its
minispec nuclear magnetic resonance
(NMR) portfolio. Based on time domain
(TD)-NMR technology, this latest launch
offers a fast, accurate and non-invasive
method to support texture and stability
analysis in food and cosmetics applications.
The new solution features a new user
interface, GoScan for minispec, which
provides multimodal droplet size distribution
characterisation, and further improves
the results for unimodal distributions
where a lognormal shape is assumed.
GoScan for minispec offers user-friendly
data acquisition and processing, and a
straightforward evaluation of lognormal
and multimodal distribution results. It
provides easy experiment setup, intuitive
real-time data acquisition, and improved
data analysis. In the quality control (QC)
mode, pre-defined acquisition parameters
are provided for routine experiments and
in the R&D mode the user can further
optimise the acquisition parameters.
The minispec Droplet Size Analyser
2.0 offers improved droplet size
distribution analysis in food matrices,
giving manufacturers information about
the shelf life and textural properties
of their products. New parameters
have been added for emulsions with
unimodal distribution where a lognormal
distribution is assumed. In the
new multimodal fitting, a regularisation
technique is employed without assuming
any shape for the distribution.
Omeet Shah, senior scientist at Kraft Heinz
company, commented: “The Bruker-TD NMR
droplet size analyser with GoScan software
is an excellent tool for evaluating food
emulsions and optimising the processing
and formula parameters to achieve
consistent emulsion characteristics.”
This latest launch expands the Bruker
minispec solutions portfolio, which includes
methods for solid fat content, oil and
moisture content, and spin finish analysis. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
54
FIRST LOOKS
New Emerson compact
controllers increase ROI
for machine builders
Emerson has announced the release
of its PACSystems RSTi-EP CPE 200
programmable automation controllers
(PAC). This new family of compact PACs
helps original equipment manufacturers
(OEM) meet customer requirements
by minimising the need for specialised
software engineering talent. CPE 200
controllers will deliver large programmable
logic controller (PLC) capability in a small,
cost-effective, IIoT-ready form factor.
To stay competitive, today’s OEM machine
builders must provide equipment that is
ready to support analytics and give end
users competitive advantage through
increased efficiency, speed and quality.
However, as builders develop innovative
solutions for material handling, life
sciences and more, they can struggle to
program and deliver machine control
systems on time and within budget with
the performance, security and flexible
connectivity customers require. The CPE
200 series solves these problems with
security-by-design, open programming
and open communications built in to
simplify connectivity to external analytics
software platforms while reducing cost
and complexity for OEMs and end users.
“Gaining competitive edge in today’s
marketplace means having the flexibility
to connect to the wide array of equipment
end users employ as part of their
proprietary processes, and supporting
secure, open connectivity to allow easy
access to on-premises and cloud-hosted
equipment, with automated alerts sent
to the kitchen staff and maintenance
personnel in the event of any deviations".
Adarsh Kumar, CEO, TagBox, said in a
statement: "All organisations dealing with
perishable foods need to be additionally
vigilant about the temperature conditions
of raw material and finished goods. For
kitchens, retail stores or warehouses,
companies are still reliant on local staff to
monitor temperature of chillers, freezers
or cold rooms manually and record it in a
register for audit purposes. This method
is prone to manual errors, data recording
gaps, data loss, or worse, data tampering.
Any quality-driven organisation should be
aiming to get automated, central controlanalytics
platforms,” said Jeff Householder,
president of Emerson’s machine automation
solutions business. “The CPE 200 series
controllers take advantage of Emerson’s
cybersecure-by-design architecture,
common programming capabilities, and
IIoT readiness to provide options currently
missing in legacy compact PLCs.”
The controllers offer open communications
through native, pre-licensed support
for OPC UA Secure and other common
industrial protocols for flexible connectivity
over high-speed Gigabit Ethernet. IEC
61131 programming languages and C,
help engineers write and run algorithms
that enable production strategies and
advanced automation technologies. ■
Rebel Foods deploys real-time cold chain
monitoring system from TAGBOX
TagBox has announced that it is providing
its AssetLens solution to Rebel Foods
for real-time temperature, door-open
and power consumption monitoring.
Uday Mahajan, senior vice-president,
engineering at Rebel Foods, said: "At Rebel
Foods we are committed to providing
our customers with a safe, consistent
and high-quality experience. A critical
element of this is maintaining all our SKUs
at the correct temperature. This is also
mandated by FSSAI, which requires us to
monitor and log the temperature of our
cold storage equipment once per day.
With Tagbox, we are able to eliminate this
manual process and achieve real-time
accurate temperature monitoring of our
tower visibility of every cold chain
asset in their portfolio. Rebel Foods has
been one such organisation and we
are excited to deploy our cold storage
monitoring system in their kitchens."
TagBox's AssetLens platform has
in-built features like live temperature
compliance score, real-time alarms
for temperature excursions, asset
on/off status and abnormal dooropen
count or duration. Additionally,
AssetLens provides analytics and
reporting modules that identify
systemic failures like high energy
consumption of assets, which could be
predictive signals for asset malfunction
or store SOP non-compliance. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
FIRST LOOKS 55
Tetra Pak tests fibre-based barrier to
replace the aluminium layer
Incorporating these learnings, the company
is testing a new fibre-based barrier, in close
collaboration with some of its customers. A
first pilot batch of single serve packs featuring
this industry-first material are currently on shelf
for a commercial consumer test, with further
technology validation scheduled later in 2022.
Following the completion of a 15-month
commercial technology validation of a
polymer-based barrier replacing the
aluminium layer, Tetra Pak is testing a
fibre-based barrier — a first within food
carton packages distributed under
ambient conditions.
This step marks another step in the
company’s goal towards developing
an aseptic package that is fully renewable,
fully recyclable and carbon-neutral.
With a view to reducing this climate
impact, a commercial technology
validation was conducted in Japan
starting late 2020, using a polymer-based
barrier to replace the aluminium layer.
This helped to understand the value chain
implications of the change, and to quantify
the carbon footprint reduction. It also
confirmed adequate oxygen protection for
vegetable juice, while enabling increased
recycling rates in a country where
recyclers favour aluminium-free cartons.
Gilles Tisserand, vice-president of climate
and biodiversity at Tetra Pak, commented:
“Early results suggest that the package with
a fibre-based barrier will offer substantial
CO2 reduction when compared to traditional
aseptic cartons, together with comparable
shelf life and food protection properties.”
Eva Gustavsson, vice-president of materials
and package, Tetra Pak added: “To keep the
innovation engine running, we are investing
€100 million per year and will continue to do so
over the next five to 10 years to further enhance
the environmental profile of food cartons,
including the research and development of
packages that are made with a simplified material
structure and increased renewable content.” ■
GLOBAL LEADER IN
HIGH PRESSURE PROCESSING
C
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HPP EXPERTS WILL SHARE
THE LATEST INNOVATIONS ON HPP
ONLINE CONFERENCE / JUNE 21-23, 2022
Register for free:
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NUTRITION FOOD SAFETY
SUSTAINABILITY
FOOD & BEVERAGE ASIA JUNE / JULY 2022
56
FIRST LOOKS
Flexicon provides
Nestlé Singapore
with flexible screw
conveyor
The Nestlé Singapore plant produces
and packages Milo drink powder in
formats including tins and easy-open,
easy-pour sachets that are formed and
filled on a high-speed rotary filler.
Upstream of the sachet filler is a metal
detector that scans the powder to identify
contaminants. Detection of a contaminant,
called a “strike”, triggers the metal detector
to divert a portion of the powder stream
into a collection bag. Workers then
inspect the rejected powder to verify
that the contaminant was removed, and
log the incident into a quality-assurance
report. This had been a cumbersome
process until a flexible screw conveyor
smoothed the flow to the metal detector.
The metal detector originally sat directly
below the surge hopper that discharged
the Milo powder via gravity through
a butterfly valve.
“When the valve opened, often one large
chunk of powder would flow through
the metal detector which wasn’t fast
enough to reject the whole chunk,” said
Sean Phua, technical engineer, Nestle
Singapore. Therefore, some portion of the
powder, and possibly the contaminant,
passed through the metal detector
and into a flexible screw conveyor
that transferred it to the sachet filler,
forcing operators to halt production.
With production halted, the operators
would run the flexible screw conveyor
in reverse to empty all the powder
in flight. Everything was then handsieved
and dissolved with water to
find the contaminant and determine
if there was a false strike. It was
messy and the interruptions reduced
packaging productivity, Phua said.
The conveyor screw is driven beyond the point of material discharge, preventing Milo drink
mix powder from contacting seals or bearings
He learned that the operation would
improve if the powder could free fall into
the metal detector in a steady stream,
but a lack of headspace made adding
a rotary valve under the surge hopper
impossible. Flexicon recommended
offsetting and raising the metal detector,
allowing room to add a new flexible
screw conveyor to feed powder to the
metal detector in a steady, controlled
flow. Flexicon Singapore provided the
new conveyor to accommodate spatial
constraints and throughput requirements.
The conveyor is 1.5m long and includes a
spiral enclosed in a 90mm diameter outer
tube made of ultra-high-molecular-weight
polyethylene. The screw ensures that the
powder does not pack, cake or separate.
The conveyor includes a 150mm diameter
inlet flange and charging adapter that
connects under the surge hopper’s
butterfly valve. From there, the powder is
transported at a 41° angle and discharges
into the metal detector through a 150mm
diameter downspout. The conveyer’s
2.2kW drive turns at a constant speed
to transport about 720kg of powder per
hour for 20 hours a day. Level sensors
at the conveyor’s inlet and discharge
are linked to the sachet filler’s controls,
enabling both units to operate in sync.
According to Phua, the new flexible
screw conveyor has streamlined the
operation: “All strikes are rejected before
the powder enters the original flexible
screw conveyor to the sachet filler,
eliminating false rejections and manual
clearing of powder from the conveyor.”
More reliable rejection boosts
productivity by increasing sachet
filler uptime and reducing incident
reporting, while conserving product. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
FIRST LOOKS 57
Italian repro house Zincografia Empolese
installs Asahi Photoproducts CleanPrint
flexo plates
Asahi Photoproducts has reported that
Italian repro house Zincografia Empolese
has installed an Asahi AWP 4835 P
flexographic plate processor and Asahi
AWP-DEW CleanPrint water-washable
plates to its production platform. The
company, which has been in business
since 1985 and is a business unit of
ZE Group, is located in San Miniato, Italy.
Zincografia Empolese provides high
-quality flexo plates to its customers, who
produce labels, flexible and corrugated
packaging.
“Prior to acquiring our Asahi plate processor
using AWP-DEW CleanPrint plates, we
used a variety of different products,”
said Noemi Bisoli, managing partner. “We
made the switch for a number of reasons,
including the support we get from Asahi,
the faster processing time for plates in
prepress, and the reduced downtime
in the press room for plate changes or
press stops for plate cleaning at our
customer sites. We also appreciate how
sustainable the entire platemaking
process is with Asahi AWP-DEW waterwashable
plates, a factor that is more
and more important to our customers.”
Bisoli noted that the company uses a
significant amount of flexo plate material
annually, and with the new efficiencies
offered by the Asahi configuration,
expects that number to grow.
Asahi AWP CleanPrint water-washable
flexographic plates are processed
without VOC-based washout solvents,
use less energy in the production process
and deliver a faster time to press than VOC
solvent-wash plates. The ability of Asahi´s
CleanPrint water-washable flexographic
photopolymer plate technology to deliver
effective print performance results from
its engineered photopolymer chemistry
design. The water-wash technology also
features a low-surface energy plate,
resulting in fewer press stops for plate
cleaning, improved OEE in the pressroom,
and reduced press waste. In addition,
AWP-DEW CleanPrint plates deliver
precise registration and a printing balance
between highlights and solids. ■
Small plug-in energy chain from igus saves
80% assembly time
The plug-in energy chain system readychain
speed from igus connects harnessed
e-chain systems quickly and without the
use of tools. This reduces throughput times
in assembly and machine downtimes, and
also minimises planned maintenance work.
The ready-to-connect e-chain system thus
saves 80% installation time. With the new
readychain micro-speed, this is now also
possible for very small applications and
in particularly tight installation spaces.
With the readychain speed from igus, the
e-chain system can be replaced easily
and quickly, and the machine can start
operation again immediately. For very
narrow installation spaces, igus offers
the readychain micro-speed model.
At a width and inner height of 20mm each,
the readychain micro-speed is suitable for
small spaces, such as door interlocks in
machine tools. There is no need to separate
cores from the terminal strips using tools
before changing a cable, due to the fact
that the connectors are integrated in the
energy chain, and the cable is already
connected on both sides. Thus, the entire
assembly is designed to be pluggable.
The counterpart, an add-on housing with
bushing, can be flanged to the machine
housing. If a change is required, the
e-chain can be replaced using the plugin
principle without tools, knowledge, and
technicians. Any employee can perform this
task without worry of making mistakes.
The readychain micro-speed is the smallest
version of the pre-assembled, ready-to-connect
e-chain systems from igus (Image: igus)
With the readychain micro-speed,
customers receive an interface solution
meeting their needs. It is mostly
configurable and, like the larger readychain
speed, can be combined with cables
from the wide range of chainflex cables
from igus, including power cables, bus
cables, Ethernet cables and fibre optic
cables. The cables are protected from
mechanical damage with the e-chain. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
58
FIRST LOOKS
Elopak rolls out Pure-Pak eSense: the more
environmentally friendly aseptic carton
Elopak has announced the market roll
out of the Pure-Pak eSense carton, an
aseptic carton made without an aluminium
layer. The carton is aluminium-free and
instead made with a polyolefin blend
barrier, resulting in 50% lower carbon
footprint than a standard Pure-Pak
aseptic carton, and full recyclability.
With no aluminium layer, the Pure-Pak
eSense simplifies the recycling process
as the new polyolefin structure enables
a one operation separation of the fibres
and the polyolefin layers. The polyolefin
material also does not contain value
reducing elements. Furthermore, the
carton is designed with folding crease
lines, enabling convenient recycling
while reducing food waste. The
launches aligns with Elopak’s goals
to promote a net zero circular economy
for packaging, supporting the transition
from plastic bottles to fully renewable,
low carbon cartons.
Marianne Groven, director of sustainability
at Elopak, commented: “The arrival of
the Pure-Pak eSense carton is very
significant because it extends the
environmental credentials of our cartons
to customers in our aseptic segment.”
The Pure-Pak eSense carton is suitable for
both low and high acid food and beverage
products, including milk, juice and plantbased
drinks. The innovative new barrier
replaces the aluminium layer while still
retaining the classic rigidity of a carton.
In addition to 500ml, 750ml, and 1 litre
sizes, with 1.5, 1.75 and 2 litre and USrelevant
sizes to be introduced at a later
stage; compatible aseptic caps, as well as a
cap-free easy-opening feature will also be
offered, reducing plastic consumption and
lowers the carbon footprint even further.
Customers can also opt for polyethylene
based on feedstocks from second
generation renewable sources, or a carbon
neutral version of the Pure-Pak eSense
carton, where the remaining emissions
are offset through Elopak’s verified
CarbonNeutral packaging programme. ■
SABIC launches
new upcycled LNP
ELCRIN iQ resin
made with oceanbound
plastic waste
SABIC has introduced LNP ELCRIN
WF0061BiQ resin, a material that uses
ocean-bound polyethylene terephthalate
(PET) bottles as a feed stream for chemical
upcycling into polybutylene terephthalate
(PBT) resin.
The new grade is the latest addition to SABIC’s
portfolio of LNP ELCRIN iQ materials, which
support circularity while serving as potential
drop-in replacements for virgin PBT resins.
LNP ELCRIN WF0061BiQ resin is a candidate for
consumer electronics applications such as fan
housings in computers and automotive seating,
as well as electrical connectors and enclosures.
The new LNP ELCRIN WF0061BiQ grade, a
glass fibre-reinforced PBT material, features
non-brominated, non-chlorinated flame
retardancy meeting the UL94 V0 standard
at 0.8mm and F1 rating. It also delivers heat
resistance, toughness and stiffness, and
is suited for moulding thin-wall applications
for outdoor environments such as electrical
equipment enclosures.
All LNP ELCRIN iQ materials can serve
as possible drop-in replacements for
conventional PBT to help manufacturers
increase the sustainability of end products.
SABIC’s proprietary upcycling technology,
which involves the repolymerisation,
delivers virgin-like performance properties.
“According to an internal life cycle analysis
conducted in accordance with ISO 14040/14044
protocols, LNP ELCRIN WF0061BiQ compound
can offer potential reductions of up to 14% in
carbon footprint and up to 25% in cumulative
energy demand, when compared to the
virgin PBT compound reinforced with glass
fibre,” said Darpan Parikh, Americas customer
fulfillment leader, specialties, SABIC.
In addition, the company has introduced
many different and innovative grades to the
LNP ELCRIN iQ portfolio, including glass- and
mineral-reinforced products and flameretardant
formulations. The use of recycled
glass fibre enhances the circularity of these
upcycled PBT materials. The diversity of these
formulations enables LNP ELCRIN iQ resins
to be considered for applications beyond
electrical and electronics components, such
as automotive exterior parts, healthcare
applications and personal care products. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
60
SHOW REVIEW
Construction of the igus Campus Cologne (Image: igus)
Increased delivery capacity
and new products at
igus press conference 2022
Meeting production demands and demonstrating
technical advancements were at the top of igus’s agenda at
this year’s press conference.
At the igus Digital Annual Press
Conference 2022, the company unveiled
the latest additions in its products
and services portfolio and reviewed
its performance in the past year.
Over the course of last year, igus
recorded a turnover of €961 million,
which is 32% more than in 2020 and
a 26% increase than in 2019, as Frank
Blase, CEO of igus, elaborated: “€234
million more sales in one year, with
almost the same selling prices until
the end of the year, and everything
produced as well as sourced in-house
— we've never had that before. Our
colleagues achieved miracles, and we
were lucky to realise our investment
plans even in the weak year 2020."
This year also saw the beginning
of the implementation of the No. 1
Catalogue plan, where more than
80,000 items have since been in
stock additionally or in higher
quantities. In 15 global distribution
centres, the rate of catalogue products
shipped the same day or within 24
hours increased to at least 25%.
“That's probably why the sales
growth is almost the same across
all product lines,” Blase commented.
The online shops also experienced
improvements, where online sales
increased by 55% in 2021. He
added: “Customers need to be
able to decide immediately on the
web whether the plastic solution is
FOOD & BEVERAGE ASIA JUNE / JULY 2022
SHOW REVIEW 61
usable, and then have it delivered
quickly. That's part of the ‘easiest
company to deal with’ goal.”
500 NEW INJECTION-
MOULDING MACHINES
The war in Ukraine and the
shortages in many markets have
prompted igus to invest more in
material availability in the short
term. At the same time, the
company will invest in higher
production capacities. Since
2020, production in Cologne
has been optimised with 300
injection-moulding machines,
and a further 200 have been
ordered. Meanwhile, the new
production building in Cologne
with an additional 20,000m² of
production space is expected to
be completed in May next year.
Plans for a further expansion of the
igus Campus Cologne, for which
igus acquired adjacent areas of
20,000m², are currently in progress.
At the 35 foreign subsidiaries,
the expansions amounted to
a total area of 60,000m².
Ethernet cables and the solar-powered
EC.I condition sensor minimises
unexpected machine shutdowns.
LOW-COST AUTOMATION
Another highlight of the conference
was low-cost automation. In a
400m 2 customer testing area, the
igus team will consider all customer
requirements before offering them
the RBTXpert, a digital-human hybrid
service igus launched in 2021. The
service is available in seven countries,
with another 14 in the pipeline. Three
new online tools brought the total
of these online services to 58.
CLIMATE-NEUTRAL INITIATIVE
With a goal for climate-neutral
production by 2025 — now at 95%
in Scope 1 and 2 (greenhouse
gas protocol) — igus tackled
various projects last year.
A total of 100 older injectionmoulding
machines were replaced
with 40% more energy-efficient
models; energy management was
further optimised and an ISO
certificate for this will follow at
the end of March. Furthermore,
igus planted 15,687 trees in
23 countries. Plastic waste in
production that cannot be directly
recycled was also reduced by
21%. The global energy chain
recycling programme chainge
also grew in recent years and
was rolled out internationally.
This spring, igus presented its
first energy chain product made
from 100% recycled materials
from the chainge programme.
igus further presented over 100
other motion plastics innovations of
spring 2022 since April at the third
annual igus motion plastics show.
Blase concluded: "At the moment,
of course, we are all moved by
the plight of people at war and
the immense political struggle in
the world. But in addition to many
relief efforts, we're trying to focus
on technical progress." FBA
NEW INNOVATIONS —
HIGHER OUTPUT IN CHIP
PRODUCTION
“Novel flexible cable solutions
such as the e-skin flat are in
high demand, especially in
the booming semiconductor
industry,” said Peter Mattonet,
industry manager cleanroom at
igus. "Being able to replace a
cable in a matter of minutes is a
revolution for manufacturing, and
increases much-needed output."
At the press conference, 168
innovations were showcased,
such as the motion plastics gears
manufactured via injection moulding,
with 740 different items available
in the online shop. The igus smart
plastics business unit launched
12 new products for condition
monitoring, preventive maintenance
and IoT in 2021 alone. Combining
them with cable monitoring for
A total of 500 new injection-moulding machines are being installed at igus in Cologne, while
100 older ones have been replaced with 40% more energy-efficient models. The company
aims to achieve climate neutrality across its production lines by 2025 (Image: igus)
FOOD & BEVERAGE ASIA JUNE / JULY 2022
62
SHOW REVIEW
THAIFEX – Anuga Asia 2022
concludes with trends in the food
and beverage industry revealed
This year’s THAIFEX – Anuga Asia welcomed
over 51,535 trade visitors, both local and
international, from 111 countries between
24-28 May, at IMPACT Muang Thong Thani.
Mathias Kuepper, managing director of
Koelnmesse, said: "As a globally acclaimed
food and beverage tradeshow, THAIFEX
– Anuga Asia purposefully solves some
of these challenges by providing a
platform for creating new enterprises
to bring their goods to market, boosting
their brand and market exposure."
The hybrid event format received buildup,
remote connections, and engagement
from show-goers. Exhibitors, visitors, and
buyers also met face-to-face as the industry
moves forward towards innovation.
The 2022 "restart" brought 1,603 exhibitors
across nine halls of exhibition space
at IMPACT Muang Thong Thani, which
is more than double the number of
exhibitors present for the last event in
2020. Despite travel regulations affecting
participants from some countries, the
event attracted 6,898 international trade
visitors, especially from Malaysia, Vietnam,
Singapore, South Korea and India.
Visitor, Qurrata Ayuni, from Indonesia,
said: "THAIFEX - Anuga Asia took me on
an exciting journey into food innovation.
I particularly enjoyed exploring some of the
upcoming trends in food that we're likely to
see more of in the future, and it's been so
nice to visit in person, talk to the exhibitors
and see their products with my own eyes."
THAIFEX - Anuga Asia 2022 has also
revealed leading and emerging trends
following the show:
• Halal food: All regions have recorded a
growing trend of halal product launches
in the past five years. Halal also had the
biggest showcase at THAIFEX - Anuga
Asia showcase with 386 exhibitors.
• Sustainably produced and packaged food:
In the five years ending 2021, launches
of food and beverage using upcycled
ingredients rose at a CAGR of 63%,
compared with 20% for products using
recycled materials, 46% for products with
water-saving claims, 30% for products
carrying carbon emissions claims and
35% for palm oil-free products.
• Clean labels: Around half of consumers
globally consider the absence of additives
and use of only natural ingredients
to be at the heart of "clean" eating,
ahead of organics and sustainability.
• Plant-based food: There is an annual
growth of 46% (CAGR, 2018-2021) with
food and beverage launches with a plantbased
and premium and indulgent claim.
• Alternative protein, including edible
bugs: Two-thirds of consumers globally
state that they eat meat substitutes,
while almost a quarter (23%) consume
them at least once a day.
THAIFEX – Anuga Asia 2022 was organised
by the Department of International Trade
Promotion, Ministry of Commerce,
Thailand. Thai Chamber of Commerce
and Koelnmesse. ■
FOOD & BEVERAGE ASIA JUNE / JULY 2022
EVENTS CALENDAR
JUNE
7 – 10 FOOMA Japan
Tokyo Big Sight
Tokyo, Japan
https://foomajapan.jp/2022/english/
7 – 10 Seoul Food & Hotel 2022
KINTEX
Seoul, Korea
https://www.seoulfoodnhotel.com/main/
main.php#url
14 – 17 Korea Pack 2022
KINTEX
Seoul, Korea
https://www.koreapack.org/kor/main.asp
15 – 18 ProPak Asia
Bangkok International Trade & Exhibition
Centre (BITEC)
Bangkok, Thailand
www.propakasia.com/ppka/2021/en/index.asp
13 – 15 ANUFOOD China
Shenzhen World Exhibition & Convention Center
Shenzhen, China
http://www.anufoodchina.com/
AUGUST
11 – 13 swop 2022
Shanghai New International Expo Centre
Shanghai, China
www.swop-online.com/en
24 – 26 Shanghai International Condiments & Food
Ingredients Exhibition
Shanghai New International Centre
Shanghai, China
www.cfi-expo.com/en
31/8 INDOPLAS, INDOPACK, INDOPRINT
Jakarta International Expo
– 3/9
Jakarta, Indonesia
https://www.indoprintpackplas.com/
JULY
7 – 8 FoodTech Qld
Gold Coast Convention and Exhibition Centre
Queensland, Australia
www.foodtechqld.com.au/exhibit/
7 – 9 PackPlus
Pragati Maidan
New Delhi, India
https://www.packplus.in/
10 – 13 IFT Food Expo
McCormick Place
Chicago, USA
www.iftevent.org
SEPTEMBER
5 – 8 FHA Food & Beverage
Singapore Expo
Singapore
www.foodnhotelasia.com
20 – 22 Foodtech Packtech
Auckland Showgrounds
Auckland, New Zealand
www.foodtechpacktech.co.nz
With the evolving COVID-19 situation, kindly check with
organisers for updates on the related events. Please refer to the
local airports’ websites for the latest travel advisories too.
FOOD & BEVERAGE ASIA JUNE / JULY 2022
63
64
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