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Forma® Power Plus ULT Freezers - Thermo Scientific Home Page

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Forma ® <strong>Power</strong> <strong>Plus</strong> <strong>ULT</strong> <strong>Freezers</strong>


2<br />

POWER PLUS<br />

A BREAKTHROUGH IN <strong>ULT</strong>RA-<br />

LOW TEMPERATURE FREEZERS<br />

Available in 17.3 and 23.0 cu. ft. (489.9 and 651.3 liters)<br />

capacities, the Forma ® <strong>Power</strong> <strong>Plus</strong> -86C Ultra-Low<br />

Temperature <strong>Freezers</strong> from <strong>Thermo</strong>Quest provide a proven<br />

level of performance, product protection, and quality. This<br />

engineering breakthrough established a new standard in<br />

cascade refrigeration. <strong>Power</strong> <strong>Plus</strong> freezer components<br />

were engineered from the ground up to provide more<br />

reserve heat removal capacity (BTUH) than any other<br />

freezer on the market today. Other manufacturers who<br />

claim high BTUH reserve capacity simply modify their<br />

conventional freezers by using larger compressors, without<br />

considering refrigerant flow, compressor efficiency, or<br />

evaporator size. The end result is often an inefficient unit<br />

that uses more electricity, with little or no more BTUH<br />

reserve capacity.<br />

USER BENEFITS<br />

A refrigeration system should be evaluated and rated in<br />

BTUH capacity, not horsepower alone. The Forma <strong>Power</strong><br />

<strong>Plus</strong> Freezer BTUH/HP ratio provides many benefits:<br />

Faster pull-down<br />

Faster temperature recovery after door closings<br />

Better product protection<br />

Faster heat removal from newly stored product<br />

Better heat removal per kilowatt of energy used<br />

We invite you to compare the Forma <strong>Power</strong> <strong>Plus</strong> to any<br />

other manufacturer’s high BTU removal storage freezer.<br />

Documentation from an independent testing laboratory is<br />

available upon request.<br />

®<br />

®<br />

CASCADE TRANSFER SYSTEM<br />

Computer-designed heat exchanger<br />

provides optimum system efficiency for<br />

heat transfer from the low stage to the<br />

high stage refrigeration system.<br />

Refrigerant metering devices,<br />

interstage heat exchanger, and<br />

dryer are easily accessible.<br />

PEAK CONTROL SYSTEM<br />

This device is a unique method of<br />

automatically controlling the internal<br />

pressure and temperature of the<br />

refrigeration system, resulting in a<br />

more balanced refrigerant flow. This<br />

system ensures that the two 1 HP<br />

compressors operate within their<br />

design parameters.<br />

We are the only ultra-low<br />

temperature freezer manufacturer<br />

who offers the PEAK Control<br />

System (U.S. Patent #5,477,697).<br />

LARGER CONDENSER<br />

Extra large condenser complements<br />

the Forma <strong>Power</strong> <strong>Plus</strong> design and<br />

provides increased heat rejection.<br />

Condenser is constructed of<br />

aluminum fins and copper tubing.<br />

“SMART”<br />

CONDENSER FANS<br />

For maximum compressor<br />

protection, two tubeaxial fans<br />

have been incorporated into the<br />

compressor housing.<br />

When both compressors are<br />

running, both fans operate to pull<br />

ambient air through the condenser<br />

and across the compressors.<br />

When both compressors are off,<br />

one fan remains “ready” to cycle<br />

on should the temperature in the<br />

compressor housing rise above<br />

32C (90F).


ADVANTAGES<br />

Refrigeration component layout optimizes<br />

airflow for maximum operating efficiencies<br />

EVAPORATOR<br />

Copper tube evaporator is sized to<br />

achieve increased BTU removal.<br />

Downflow evaporator ensures<br />

proper oil return, yielding longer<br />

compressor life.<br />

Positive attachment and increased<br />

surface area of the evaporator are<br />

achieved through an exclusive<br />

thermal bonding process. This<br />

process maximizes heat transfer<br />

between the copper tubing and the<br />

freezer chamber.<br />

Maintenance-free evaporator is<br />

foamed-in-place within the freezer<br />

cabinet.<br />

COMPRESSORS<br />

Two 1 HP air-cooled, semi-hermetic<br />

compressors are the heart of the<br />

Forma <strong>Power</strong> <strong>Plus</strong> <strong>ULT</strong> Freezer.<br />

These highly efficient units operate at<br />

a low speed (1,750 RPM) for long life.<br />

Special consideration to component<br />

design ensures that the compressors<br />

operate quietly. The unit operates at<br />

a low 55 dBA*.<br />

Service valves allow easy recovery<br />

of refrigerants and field servicing.<br />

NON-CFC<br />

Only the following are used:<br />

Non-CFC, non-HCFC, nonflammable,<br />

and commercially<br />

available refrigerants<br />

Non-CFC urethane insulation<br />

Non-CFC shipping and packaging<br />

materials<br />

*Average noise level of laboratory<br />

work space is 47-56 dBA.<br />

3


ION - PERFORMANCE<br />

CONSTRUCTION<br />

Cabinets are constructed of high quality, heavy gauge, cold-rolled steel. Powder coat paint finish on cabinet<br />

exterior provides a uniform surface that resists chipping and rust. All cabinets meet ASTM Standard B117-85<br />

for salt spray testing that exceeds 1,000 hours.<br />

Interiors are constructed of durable stainless steel which aids in temperature stability and simplifies cleaning.<br />

A flexible, triple-point silicone gasket ensures a positive door seal and minimizes the chance of cold air loss.<br />

Built-in vacuum relief port enables easy re-entry after door closings.<br />

Superior design of the cabinet extrusion/gasket eliminates the need for peripheral, energy consuming heat<br />

tapes and refrigeration hot gas loops that burden the refrigeration system.<br />

Interior compartment features four individual inner doors that reduce cold air loss.<br />

Three solid stainless steel shelves are fully adjustable on 0.5" (1.3cm) centers.<br />

Dual wheel, locking casters and key lock on the door are standard.<br />

Units include a minimum of 5.0" (12.7cm) of non-CFC, foamed-in-place urethane insulation with an R factor<br />

rating of 36.3 in the cabinet and 4.5" (11.4cm) in the door.<br />

INDEPENDENT TEMPERATURE CONTROL SYSTEM<br />

The alarm/monitoring and control systems are totally independent of each other.<br />

Tamper-resistant controller digitally displays temperature (LCD) in one degree increments.<br />

Temperature controller prohibits setpoints below the operating range of the freezer.<br />

DUAL TEMPERATURE PROBES<br />

Independent probes for the Enviro-Scan and temperature controller are located inside the freezer chamber<br />

to show the actual temperature where the product is stored.<br />

Probes are positioned opposite the door hinge in the lower left front corner of the chamber.<br />

Should the temperature control probe fail, the refrigeration system locks on to ensure product protection.<br />

AUTOMATIC VOLTAGE COMPENSATOR<br />

Incoming voltage is monitored and adjusted automatically (i.e., boosted or bucked) to compensate for high<br />

and low voltage situations, ensuring compressor operation is within the design parameters.<br />

Indicator light on the front of the freezer indicates when the incoming voltage is being corrected, providing<br />

peace-of-mind performance.<br />

REMOVABLE, CLEANABLE AIR FILTER<br />

Front-mounted filter, which allows quick visual inspection, prevents dust and dirt from being drawn into<br />

the condenser.<br />

Filter is designed to be washable and reusable and can be removed without tools for easy cleaning or<br />

replacement. Air Filter Replacement Kits consisting of five new filters are available.<br />

FRONT-TO-BACK AIRFLOW<br />

A front-to-back air circulation system results in cooler compressor temperatures, increased performance/<br />

reliability, and longer compressor life.<br />

Ambient air enters the front of the grille and passes through the filter, condenser, and compressor housing<br />

before exiting the rear of the unit.<br />

5


6<br />

ENVIRO-SCAN MICROPROCESSOR*<br />

Digital display (LCD), audible/visual indicators, and a<br />

sensi-touch keypad keep you informed of freezer functions.<br />

Audible/visual alarms alert you of the following conditions:<br />

– Over/undertemperature of the freezer chamber<br />

– Low battery capacity (below 50%)<br />

– Clogged filter or high ambient temperature conditions<br />

– <strong>Power</strong> failure<br />

– Door ajar<br />

High and low alarm parameters are programmable.<br />

Exclusive alarm test system saves valuable time when checking alarm<br />

system readiness. The system simulates cabinet warm-up/cool-down and<br />

tests the entire alarm circuit without requiring you to open the freezer door.<br />

Enviro-Scan Microprocessor<br />

Standard battery back-up provides power to the monitor during power failure<br />

(minimum 72 hour capacity based on a full charge).<br />

Standard RS-232 port permits computer interface and monitoring of temperature and high/low alarms.<br />

Remote alarm contacts and millivolt output signals are standard.<br />

Connecting external alarms to the freezer for added product protection is recommended.<br />

For additional information about the Enviro-Scan Microprocessor, refer to our 8500 Series freezers brochure.<br />

*Year 2000 Compliant<br />

17.3 cu. ft. double door model shown with<br />

optional storage racks<br />

DOUBLE DOOR MODELS<br />

Double door design (U.S. Patent<br />

#5,600,966 and #5,737,939)<br />

provides multiple possibilities for<br />

short- and long-term storage needs.<br />

Frequently used samples can be<br />

stored in the top chamber while<br />

long-term storage items remain<br />

undisturbed in the bottom.<br />

Because cold air “falls,” the<br />

temperature of the bottom chamber<br />

remains stable and helps ensure<br />

product protection even during<br />

repeated upper door openings.<br />

Separate switches for each door<br />

activate the door ajar alarm.<br />

For easy access, each door<br />

incorporates a single draw door latch.<br />

Standard key locks secure the<br />

freezer doors and ensure product<br />

security. Optional, unique key locks<br />

(Stock #195915) are available.<br />

A multi-point silicone gasket tightly<br />

seals the upper and lower doors.


FORMA POWER PLUS <strong>ULT</strong> FREEZER SPECIFICATIONS*<br />

SINGLE DOOR UNITS MODEL 8515 MODEL 8520<br />

DOUBLE DOOR UNITS MODEL 8580 MODEL 8583<br />

Reserve BTUH Capacity 550 BTU removal capacity at -80C (-112F) 475 BTU removal capacity at -80C (-112F)<br />

Temperature Range -50C to -86C (-58F to -123F)<br />

Exterior 33.3"W x 79.0"H x 37.0"F-B 40.8"W x 79.0"H x 37.0"F-B<br />

Dimensions (84.6cm x 200.7cm x 94.0cm) (103.6cm x 200.7cm x 94.0cm)<br />

Clearance Add 3.0" (7.6cm) to W for handle/hinge; add 7.1" (18.0cm) to F-B for control panel/wall spacer<br />

Requirements Freezer will pass through a 34.0" (86.4cm) wide doorway<br />

Interior 23.0"W x 51.5"H x 25.3"F-B 30.6"W x 51.5"H x 25.3"F-B<br />

Dimensions (58.4cm x 130.8cm x 64.3cm) (77.7cm x 130.8cm x 64.3cm)<br />

Refrigeration (Cascade) Two 1 HP compressors<br />

Capacity 17.3 cu. ft. (489.9 liters) 23.0 cu. ft. (651.3 liters)<br />

Certification UL - Standard No. UL 471 and UL 3101-1<br />

CSA - Standard C22.2 No. 120 and C22.2 No. 1010.1<br />

CE - Low voltage and EMC Directives<br />

Insulation Non-CFC, foamed-in-place urethane: 5.0" (12.7cm) cabinet; 4.5" (11.4cm) door<br />

Electrical 208-230V, 50/60 Hz, 15.0 FLA 208-230V, 50/60 Hz, 15.0 FLA<br />

Breaker Requirements 20 Amp, 220V 20 Amp, 220V<br />

Automatic Voltage LOW: Cut In: 210V, Cut Out: 220V, Volts Boost: 18<br />

Compensator HIGH: Cut In: 235V, Cut Out: 225V, Volts Buck: 18<br />

Shipping Weight<br />

Ocean: 1,080 lbs. (489.9 kg) 1,200 lbs. (544.3 kg)<br />

Air/Container: 840 lbs. (381.0 kg) 945 lbs. (428.6 kg)<br />

Motor: 840 lbs. (381.0 kg) 945 lbs. (428.6 kg)<br />

*Continuing research and improvements may result in specification changes at any time.<br />

CERTIFICATION<br />

Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> are UL Listed, CSA Certified, and bear the CE Mark. The<br />

CE Mark indicates that the equipment has been tested by an independent laboratory to ensure that the product<br />

meets the international requirements relating to the emission of, and susceptibility to, radio frequency<br />

interference, and has been tested for electrical safety. Copies of UL, CSA, and CE documentation are available<br />

for compliance verification. As a global, innovative leader, the Forma <strong>Scientific</strong> Division of <strong>Thermo</strong>Quest<br />

continues the pursuit of excellence by maintaining ISO 9001-1994 registration. This advanced quality system<br />

reinforces our commitment to provide the highest quality products available. Of the three ISO 9000 Standards,<br />

ISO 9001 is the most comprehensive and the most difficult to obtain.<br />

WARRANTY<br />

Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> feature a one year parts and labor warranty, with four<br />

additional years on the compressors, parts only. Providing this coverage further demonstrates our commitment<br />

to quality and customer satisfaction. We also offer extended warranty and preventive maintenance contracts.<br />

Contact the home office or your local international distributor for information.<br />

ACCESSORIES AND INVENTORY SYSTEMS<br />

Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> have been designed to accommodate a full line of<br />

accessories and inventory systems. Details are provided in our <strong>ULT</strong> Freezer Accessories brochure.<br />

7


Cell Culture Incubators Orbital Shakers<br />

Ultra-Low Temperature <strong>Freezers</strong> Programmable Centrifuges<br />

Laminar Airflow and Lab Washers and Dryer<br />

Biological Safety Cabinets Lab Refrigerators and <strong>Freezers</strong>,<br />

Cryopreservation Equipment Chromatography Refrigerators<br />

Blood Bank Equipment Custom-Designed Equipment<br />

Monitor/Alarm System<br />

Forma <strong>Scientific</strong> Division<br />

P.O. Box 649, Marietta, OH 45750<br />

1-740-373-4763 Fax: 1-740-373-6770<br />

USA and Canada 1-800-848-3080<br />

International Distributors Worldwide<br />

An ISO 9001 Company<br />

http://www.forma.com<br />

Rev. 2<br />

8/99

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