Forma® Power Plus ULT Freezers - Thermo Scientific Home Page
Forma® Power Plus ULT Freezers - Thermo Scientific Home Page
Forma® Power Plus ULT Freezers - Thermo Scientific Home Page
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Forma ® <strong>Power</strong> <strong>Plus</strong> <strong>ULT</strong> <strong>Freezers</strong>
2<br />
POWER PLUS<br />
A BREAKTHROUGH IN <strong>ULT</strong>RA-<br />
LOW TEMPERATURE FREEZERS<br />
Available in 17.3 and 23.0 cu. ft. (489.9 and 651.3 liters)<br />
capacities, the Forma ® <strong>Power</strong> <strong>Plus</strong> -86C Ultra-Low<br />
Temperature <strong>Freezers</strong> from <strong>Thermo</strong>Quest provide a proven<br />
level of performance, product protection, and quality. This<br />
engineering breakthrough established a new standard in<br />
cascade refrigeration. <strong>Power</strong> <strong>Plus</strong> freezer components<br />
were engineered from the ground up to provide more<br />
reserve heat removal capacity (BTUH) than any other<br />
freezer on the market today. Other manufacturers who<br />
claim high BTUH reserve capacity simply modify their<br />
conventional freezers by using larger compressors, without<br />
considering refrigerant flow, compressor efficiency, or<br />
evaporator size. The end result is often an inefficient unit<br />
that uses more electricity, with little or no more BTUH<br />
reserve capacity.<br />
USER BENEFITS<br />
A refrigeration system should be evaluated and rated in<br />
BTUH capacity, not horsepower alone. The Forma <strong>Power</strong><br />
<strong>Plus</strong> Freezer BTUH/HP ratio provides many benefits:<br />
Faster pull-down<br />
Faster temperature recovery after door closings<br />
Better product protection<br />
Faster heat removal from newly stored product<br />
Better heat removal per kilowatt of energy used<br />
We invite you to compare the Forma <strong>Power</strong> <strong>Plus</strong> to any<br />
other manufacturer’s high BTU removal storage freezer.<br />
Documentation from an independent testing laboratory is<br />
available upon request.<br />
®<br />
®<br />
CASCADE TRANSFER SYSTEM<br />
Computer-designed heat exchanger<br />
provides optimum system efficiency for<br />
heat transfer from the low stage to the<br />
high stage refrigeration system.<br />
Refrigerant metering devices,<br />
interstage heat exchanger, and<br />
dryer are easily accessible.<br />
PEAK CONTROL SYSTEM<br />
This device is a unique method of<br />
automatically controlling the internal<br />
pressure and temperature of the<br />
refrigeration system, resulting in a<br />
more balanced refrigerant flow. This<br />
system ensures that the two 1 HP<br />
compressors operate within their<br />
design parameters.<br />
We are the only ultra-low<br />
temperature freezer manufacturer<br />
who offers the PEAK Control<br />
System (U.S. Patent #5,477,697).<br />
LARGER CONDENSER<br />
Extra large condenser complements<br />
the Forma <strong>Power</strong> <strong>Plus</strong> design and<br />
provides increased heat rejection.<br />
Condenser is constructed of<br />
aluminum fins and copper tubing.<br />
“SMART”<br />
CONDENSER FANS<br />
For maximum compressor<br />
protection, two tubeaxial fans<br />
have been incorporated into the<br />
compressor housing.<br />
When both compressors are<br />
running, both fans operate to pull<br />
ambient air through the condenser<br />
and across the compressors.<br />
When both compressors are off,<br />
one fan remains “ready” to cycle<br />
on should the temperature in the<br />
compressor housing rise above<br />
32C (90F).
ADVANTAGES<br />
Refrigeration component layout optimizes<br />
airflow for maximum operating efficiencies<br />
EVAPORATOR<br />
Copper tube evaporator is sized to<br />
achieve increased BTU removal.<br />
Downflow evaporator ensures<br />
proper oil return, yielding longer<br />
compressor life.<br />
Positive attachment and increased<br />
surface area of the evaporator are<br />
achieved through an exclusive<br />
thermal bonding process. This<br />
process maximizes heat transfer<br />
between the copper tubing and the<br />
freezer chamber.<br />
Maintenance-free evaporator is<br />
foamed-in-place within the freezer<br />
cabinet.<br />
COMPRESSORS<br />
Two 1 HP air-cooled, semi-hermetic<br />
compressors are the heart of the<br />
Forma <strong>Power</strong> <strong>Plus</strong> <strong>ULT</strong> Freezer.<br />
These highly efficient units operate at<br />
a low speed (1,750 RPM) for long life.<br />
Special consideration to component<br />
design ensures that the compressors<br />
operate quietly. The unit operates at<br />
a low 55 dBA*.<br />
Service valves allow easy recovery<br />
of refrigerants and field servicing.<br />
NON-CFC<br />
Only the following are used:<br />
Non-CFC, non-HCFC, nonflammable,<br />
and commercially<br />
available refrigerants<br />
Non-CFC urethane insulation<br />
Non-CFC shipping and packaging<br />
materials<br />
*Average noise level of laboratory<br />
work space is 47-56 dBA.<br />
3
ION - PERFORMANCE<br />
CONSTRUCTION<br />
Cabinets are constructed of high quality, heavy gauge, cold-rolled steel. Powder coat paint finish on cabinet<br />
exterior provides a uniform surface that resists chipping and rust. All cabinets meet ASTM Standard B117-85<br />
for salt spray testing that exceeds 1,000 hours.<br />
Interiors are constructed of durable stainless steel which aids in temperature stability and simplifies cleaning.<br />
A flexible, triple-point silicone gasket ensures a positive door seal and minimizes the chance of cold air loss.<br />
Built-in vacuum relief port enables easy re-entry after door closings.<br />
Superior design of the cabinet extrusion/gasket eliminates the need for peripheral, energy consuming heat<br />
tapes and refrigeration hot gas loops that burden the refrigeration system.<br />
Interior compartment features four individual inner doors that reduce cold air loss.<br />
Three solid stainless steel shelves are fully adjustable on 0.5" (1.3cm) centers.<br />
Dual wheel, locking casters and key lock on the door are standard.<br />
Units include a minimum of 5.0" (12.7cm) of non-CFC, foamed-in-place urethane insulation with an R factor<br />
rating of 36.3 in the cabinet and 4.5" (11.4cm) in the door.<br />
INDEPENDENT TEMPERATURE CONTROL SYSTEM<br />
The alarm/monitoring and control systems are totally independent of each other.<br />
Tamper-resistant controller digitally displays temperature (LCD) in one degree increments.<br />
Temperature controller prohibits setpoints below the operating range of the freezer.<br />
DUAL TEMPERATURE PROBES<br />
Independent probes for the Enviro-Scan and temperature controller are located inside the freezer chamber<br />
to show the actual temperature where the product is stored.<br />
Probes are positioned opposite the door hinge in the lower left front corner of the chamber.<br />
Should the temperature control probe fail, the refrigeration system locks on to ensure product protection.<br />
AUTOMATIC VOLTAGE COMPENSATOR<br />
Incoming voltage is monitored and adjusted automatically (i.e., boosted or bucked) to compensate for high<br />
and low voltage situations, ensuring compressor operation is within the design parameters.<br />
Indicator light on the front of the freezer indicates when the incoming voltage is being corrected, providing<br />
peace-of-mind performance.<br />
REMOVABLE, CLEANABLE AIR FILTER<br />
Front-mounted filter, which allows quick visual inspection, prevents dust and dirt from being drawn into<br />
the condenser.<br />
Filter is designed to be washable and reusable and can be removed without tools for easy cleaning or<br />
replacement. Air Filter Replacement Kits consisting of five new filters are available.<br />
FRONT-TO-BACK AIRFLOW<br />
A front-to-back air circulation system results in cooler compressor temperatures, increased performance/<br />
reliability, and longer compressor life.<br />
Ambient air enters the front of the grille and passes through the filter, condenser, and compressor housing<br />
before exiting the rear of the unit.<br />
5
6<br />
ENVIRO-SCAN MICROPROCESSOR*<br />
Digital display (LCD), audible/visual indicators, and a<br />
sensi-touch keypad keep you informed of freezer functions.<br />
Audible/visual alarms alert you of the following conditions:<br />
– Over/undertemperature of the freezer chamber<br />
– Low battery capacity (below 50%)<br />
– Clogged filter or high ambient temperature conditions<br />
– <strong>Power</strong> failure<br />
– Door ajar<br />
High and low alarm parameters are programmable.<br />
Exclusive alarm test system saves valuable time when checking alarm<br />
system readiness. The system simulates cabinet warm-up/cool-down and<br />
tests the entire alarm circuit without requiring you to open the freezer door.<br />
Enviro-Scan Microprocessor<br />
Standard battery back-up provides power to the monitor during power failure<br />
(minimum 72 hour capacity based on a full charge).<br />
Standard RS-232 port permits computer interface and monitoring of temperature and high/low alarms.<br />
Remote alarm contacts and millivolt output signals are standard.<br />
Connecting external alarms to the freezer for added product protection is recommended.<br />
For additional information about the Enviro-Scan Microprocessor, refer to our 8500 Series freezers brochure.<br />
*Year 2000 Compliant<br />
17.3 cu. ft. double door model shown with<br />
optional storage racks<br />
DOUBLE DOOR MODELS<br />
Double door design (U.S. Patent<br />
#5,600,966 and #5,737,939)<br />
provides multiple possibilities for<br />
short- and long-term storage needs.<br />
Frequently used samples can be<br />
stored in the top chamber while<br />
long-term storage items remain<br />
undisturbed in the bottom.<br />
Because cold air “falls,” the<br />
temperature of the bottom chamber<br />
remains stable and helps ensure<br />
product protection even during<br />
repeated upper door openings.<br />
Separate switches for each door<br />
activate the door ajar alarm.<br />
For easy access, each door<br />
incorporates a single draw door latch.<br />
Standard key locks secure the<br />
freezer doors and ensure product<br />
security. Optional, unique key locks<br />
(Stock #195915) are available.<br />
A multi-point silicone gasket tightly<br />
seals the upper and lower doors.
FORMA POWER PLUS <strong>ULT</strong> FREEZER SPECIFICATIONS*<br />
SINGLE DOOR UNITS MODEL 8515 MODEL 8520<br />
DOUBLE DOOR UNITS MODEL 8580 MODEL 8583<br />
Reserve BTUH Capacity 550 BTU removal capacity at -80C (-112F) 475 BTU removal capacity at -80C (-112F)<br />
Temperature Range -50C to -86C (-58F to -123F)<br />
Exterior 33.3"W x 79.0"H x 37.0"F-B 40.8"W x 79.0"H x 37.0"F-B<br />
Dimensions (84.6cm x 200.7cm x 94.0cm) (103.6cm x 200.7cm x 94.0cm)<br />
Clearance Add 3.0" (7.6cm) to W for handle/hinge; add 7.1" (18.0cm) to F-B for control panel/wall spacer<br />
Requirements Freezer will pass through a 34.0" (86.4cm) wide doorway<br />
Interior 23.0"W x 51.5"H x 25.3"F-B 30.6"W x 51.5"H x 25.3"F-B<br />
Dimensions (58.4cm x 130.8cm x 64.3cm) (77.7cm x 130.8cm x 64.3cm)<br />
Refrigeration (Cascade) Two 1 HP compressors<br />
Capacity 17.3 cu. ft. (489.9 liters) 23.0 cu. ft. (651.3 liters)<br />
Certification UL - Standard No. UL 471 and UL 3101-1<br />
CSA - Standard C22.2 No. 120 and C22.2 No. 1010.1<br />
CE - Low voltage and EMC Directives<br />
Insulation Non-CFC, foamed-in-place urethane: 5.0" (12.7cm) cabinet; 4.5" (11.4cm) door<br />
Electrical 208-230V, 50/60 Hz, 15.0 FLA 208-230V, 50/60 Hz, 15.0 FLA<br />
Breaker Requirements 20 Amp, 220V 20 Amp, 220V<br />
Automatic Voltage LOW: Cut In: 210V, Cut Out: 220V, Volts Boost: 18<br />
Compensator HIGH: Cut In: 235V, Cut Out: 225V, Volts Buck: 18<br />
Shipping Weight<br />
Ocean: 1,080 lbs. (489.9 kg) 1,200 lbs. (544.3 kg)<br />
Air/Container: 840 lbs. (381.0 kg) 945 lbs. (428.6 kg)<br />
Motor: 840 lbs. (381.0 kg) 945 lbs. (428.6 kg)<br />
*Continuing research and improvements may result in specification changes at any time.<br />
CERTIFICATION<br />
Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> are UL Listed, CSA Certified, and bear the CE Mark. The<br />
CE Mark indicates that the equipment has been tested by an independent laboratory to ensure that the product<br />
meets the international requirements relating to the emission of, and susceptibility to, radio frequency<br />
interference, and has been tested for electrical safety. Copies of UL, CSA, and CE documentation are available<br />
for compliance verification. As a global, innovative leader, the Forma <strong>Scientific</strong> Division of <strong>Thermo</strong>Quest<br />
continues the pursuit of excellence by maintaining ISO 9001-1994 registration. This advanced quality system<br />
reinforces our commitment to provide the highest quality products available. Of the three ISO 9000 Standards,<br />
ISO 9001 is the most comprehensive and the most difficult to obtain.<br />
WARRANTY<br />
Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> feature a one year parts and labor warranty, with four<br />
additional years on the compressors, parts only. Providing this coverage further demonstrates our commitment<br />
to quality and customer satisfaction. We also offer extended warranty and preventive maintenance contracts.<br />
Contact the home office or your local international distributor for information.<br />
ACCESSORIES AND INVENTORY SYSTEMS<br />
Forma <strong>Power</strong> <strong>Plus</strong> Ultra-Low Temperature <strong>Freezers</strong> have been designed to accommodate a full line of<br />
accessories and inventory systems. Details are provided in our <strong>ULT</strong> Freezer Accessories brochure.<br />
7
Cell Culture Incubators Orbital Shakers<br />
Ultra-Low Temperature <strong>Freezers</strong> Programmable Centrifuges<br />
Laminar Airflow and Lab Washers and Dryer<br />
Biological Safety Cabinets Lab Refrigerators and <strong>Freezers</strong>,<br />
Cryopreservation Equipment Chromatography Refrigerators<br />
Blood Bank Equipment Custom-Designed Equipment<br />
Monitor/Alarm System<br />
Forma <strong>Scientific</strong> Division<br />
P.O. Box 649, Marietta, OH 45750<br />
1-740-373-4763 Fax: 1-740-373-6770<br />
USA and Canada 1-800-848-3080<br />
International Distributors Worldwide<br />
An ISO 9001 Company<br />
http://www.forma.com<br />
Rev. 2<br />
8/99